AIR INNOVATEDTM. Illustrated Parts List for VMAC System V Ford F250 F L Power Stroke Diesel

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1 AIR INNOVATEDTM Illustrated Parts List for VMAC System V Ford F250 F L Power Stroke Diesel

3 Illustrated Parts List for VMAC System V Ford F250-F L Power Stroke Diesel 1 - Kit Pack List Fastener Pack, Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, Idler Bracket Assembly, Cooler Assembly, Assembly, Ford 6.7 Lower Air Box, Assembly, Air Intake Lid, Assembly, Intake Tube, VR150 Tank, Glow Plug Module Assembly, NOTE: Drawings are not to scale. Document Changes and Revisions Rev Revision Details Revised by/date Approved by/date Implemented E ECN SAR 08 May 2012 MH 11 May May 2012 F ECN ,12-113, , SAR 20 Jun 2012 MH 11 Oct Oct 2012 G ECN SAR 12 Feb 2013 SM 07 Feb Feb 2013 H ECN JR 21 Apr 2014 MH 08 May May 2014 J ECN RR 17 Dec 2014 MP 14 Jan Jan 2015 K ECN CJH 01 Sep 2015 KRM 11 Sept Sept 2015 L ECN CJH 15 Apr 2016 KM/DB 10 May Jun 2016 M ECN CJH 18 Sep 2017 BJ/RB/AG 20 Sep Nov 2017 N ECN , CJH 26 Oct 2017 CAM/IGM/AWG 13 Jun Jun 2018 Toll Free: Fax: Page 1 of 23

4 1 - Kit Pack List Item # Part # Qty Description MOUNT, BRACKET FRONT ASSEMBLY, FORD 6.7 LOWER FILTER BOX MOUNT, BATTERY BOX MOUNT, TANK STRAP REAR MOUNT, TANK STRAP FRONT BELT, K HOSE, CRIMPED, 1/2" X 58" HOSE, CRIMPED, 1/2" X 94" HOSE, CRIMPED, 1" X 46" PULLEY, CRANK, FORD 6.7 VR MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALLATION, V ILLUSTRATED PARTS LIST, V CLAMP, MOUNTING BRACKET BATTERY BOX, FORD BATTERY COVER, FORD VR CONTROL BOX INTERFACE CABLE, FORD 6.4L CABLE, BATTERY, POSITIVE CABLE, BATTERY, NEGATIVE INTENTIONALLY BLANK VRTC, V FAST PACK, V ASSEMBLY, MAIN BRACKET ASSEMBLY, IDLER BRACKET ASSEMBLY, COOLER ASSEMBLY, INTAKE TUBE ASSEMBLY, GLOW PLUG MODULE SYS ID & OP INSTR V TANK, VR150 DRESSED 31 A OIL, VR, 1L, HIGH PERFORMANCE 32 A OIL, VR, 4L, HIGH PERFORMANCE 33 P AIR END ASSEMBLY, V ASSEMBLY, AIR DAM ASSEMBLY, FORD 6.7, AIR INTAKE LID WASHER BOTTLE & MODIFIED HARNESS Page 2 of 23 Fax:

5 Figure 1 - Kit Pack List Fax: Page 3 of 23

6 2 - Fastener Pack, Item # Part # Qty Description FASTENER PACK, WIRING LOOM LOOM, PLASTIC, 1/ TIE, NYLON MD, FASTENER PACK, AIR END BOLT, HHCS G8.8, M6 X 1.0 X BOLT, SHCS, PL, M8 X 1.25 X TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP CLAMP, STRAP 7/ ASSEMBLY, PRESSURE TRANSDUCER BOLT,HHCS,PL,G10.9,FL, M6-1.0 X FASTENER PACK, COOLER BOLT,HHCS, M X 20, G10.9 PL NUT, HEX PL, M8 X WASHER, SAE, 5/ HOSE, 1-1/4 FLEX HOSE, SEC COOLANT, MODIFIED CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, C.R.I., CONNECTOR, BARBED 1-1/4 PL STEEL FAST PACK, CRANK PULLEY BOLT, HCS, M X 60, GR WASHER, FLAT, M12, PLATED FASTENER PACK, MAIN BRACKET SPACER, SINGLE ALT BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM WASHER, SAE, 5/ TIE, NYLON MD, 7" RUBBER PAD, HOSE GUARD FAST PACK, FAN SPACER, FAN WIRE BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM WASHER, SAE, 5/ SPACER, FAN, M40X2.0 RH SPACER, FAN STATOR BOLT, HHCS G8.8, M6 X 1.0 X FASTENER PACK, TEFLON HOSE TUBE, TEFLON, PTFE,1/4"OD TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Page 4 of 23 Fax:

7 Figure 2 Fastener Packs Fax: Page 5 of 23

8 Fastener Packs (Continued) Item # Part # Qty Description FASTENER PACK, GLOW PLUG MODULE BOLT, HHCS, FL, M6 X 1.0 X NUT, NYLOCK, M BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM TIE, NYLON MD, 7" NUT, NYLOCK NC PL, 3/ FAST PACK, FILTER BOX CABLE, EXTENSION, MAF, FORD, CLAMP, C.R.I., BOLT,HHCS FL LK PL, M8 X 1.25 X HEATSHRINK, DUAL WALL, 3/4, RED HEATSHRINK, DUAL WALL, 3/4, RED BOLT,HHCS, M X 25,G10.9 FL PL FASTENER PACK, BATTERY BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC G8 PL, 5/16 X 3/ BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS, FL, M6 X 1.0 X NUT, HEX NC, 5/ NUT, M6X 1.0 ZINC PL NUT, FLANGE PL, M10 X WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ WASHER, FENDER, 10MM X 30MM BOLT AND SPACER, BATTERY, FORD LOOM, SPLIT PLASTIC, 1/ FASTENER PACK, WASHER BOTTLE MOUNT, WASHER BOTTLE BOLT, CARRIAGE, M10 X 1.5 X 30 PL BOLT,HHCS, M X 20, G10.9 PL NUT, NYLOCK PL, M10 X NUT, NYLOCK, M WASHER, FENDER, 10MM X 30MM INTENTIONALLY BLANK HOSE, WASHER FILL ( ) HOSE, WASHER FLUID INTENTIONALLY BLANK CLAMP, HOSE HS CLAMP, C R.I., 1 1/ ASSY, ADAPTER, BOTTLE, WASHER FILL ADAPTER, CAP, WASHER FILL CHECK VALVE, WASHER FLUID, 7/32" ID Page 6 of 23 Fax:

9 Figure 3 Fastener Packs (cont d) Fax: Page 7 of 23

10 Fastener Packs (Continued) FASTENER PACK, WIRING PROTECTION BOLT, HHCS G8.8, M6 X 1.0 X NUT, NYLOCK, M WASHER, FLAT, M6, PLATED SPIRAL WRAP, 1" OD, BLACK WRAP, 1.5" POLY, PROTECTIVE HOSE, PROTECTOR, 6" TIE, NYLON MD, CLAMP, STRAP, 1 5/ CLAMP, STRAP 2 3/ FASTENER PACK, MOUNT, VR70 TANK CLIP, TANK MOUNT BOLT, HHCS NC G8 PL, 5/16 X 1/ BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN BOLT, HHCS G10.9, M8 X 1.25 X NUT, FLANGE LOCK NC GR5, 3/ NUT, HEX PL, M8 X WASHER, SAE, 5/ FASTENER PACK, STRUT RELOCATING BRACKET, STRUT RELOCATING NUT, M8 X 1.25, 12MM HEX PL BOLT, SHCS, M8 X 1.25 X FASTENER PACK, STRUT REPOSITION WELDMENT, HOOD STRUT MOUNT BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM BOLT,HHCS FL LK PL, M8 X 1.25 X PAD, UHMW, GUARD FASTENER PACK, IDLER BRACKET BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM FASTENER PACK, INTAKE TUBE BRACE ASSY, BRACE, INTAKE TUBE BOLT, HHCS, M6 X 1.X 14 FL PL Figure 4 Fastener Packs (continued) Page 8 of 23 Fax:

11 Figure 5 Fastener Packs (continued) Fax: Page 9 of 23

12 3 - Compressor Assembly, P Item # Part # Qty Description 1 P COMPRESSOR, ALUMINUM VR O-RING, VITON, 3 1/8 ID X 1/ ADAPTER, INLET VALVE ASSEMBLY, INLET VALVE PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, BRASS NPT-POLY, 1/8-1/4" LABEL, VR150 COMPRESSOR SERIAL # SCREW, LONG U DRIVE, 2 3/ O-RING, VITON, 3/4 ID X 3/ BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT BOLT, SHCS, M8 X 1.25 X ADAPTOR, OIL PORT CONN, STEEL, 90, #8 MJIC - #8 MORB GUARD, CLUTCH WASHER, FLAT SAE, 1/ BOLT, HHCS G10.9, M6 X 1 X 10 FL PL BRACKET, INLET BRACE, VR BRACKET, BRACE, FORD BOLT,HHCS, M X 30, FL PL WASHER, SAE, 5/ NUT, NYLOCK, M BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M6X1.0X30, GR12.9 PLT BOLT, SHCS, M6X1.0X20, GR12.9 PLT BOLT, SHCS, PLATED, M8 X 1.25 X 18, ELBOW,90, BRASS NPT-POLY, 1/8-3/ CONNECTOR, STEEL, #16 ORB - #16 JIC O-RING, VITON, #8 ORB RUBBER PAD, VR150 CLUTCH GUARD Page 10 of 23 Fax:

13 Figure 6 Compressor Assembly Fax: Page 11 of 23

4 - Compressor Sub Components, P140041 Item # Part # Qty Description 1 3550682 1 TEMPERATURE PROBE 2 P200050 1 CLUTCH,REPLACEMENT,8 GROOVE,175FTLB 2.1 P200049 1 CLUTCH, COMPLETE,8 GROOVE, 175FT LB 2.

14 4 - Compressor Sub Components, P Item # Part # Qty Description TEMPERATURE PROBE 2 P CLUTCH,REPLACEMENT,8 GROOVE,175FTLB 2.1 P CLUTCH, COMPLETE,8 GROOVE, 175FT LB FASTENER PACK, VR150 CLUTCH BOLT, HHCS NF G8 PL, 5/16 X 1 1/ WASHER, 5/16 ID X 3/4 OD SCREW,BHSC,PL,M6X1X8MM WASHER, FLAT SAE, 1/ BOLT, HHCS G10.9, M6 X 1 X 10 FL PL Figure 7 Compressor Sub Components Page 12 of 23 Fax:

5 - Inlet Valve Sub Components, 9210165 Item # Part # Qty Description 1 4900045 1 PLUG, STEEL HEX SAE/O-RING PORT 2 3600046 1 KIT, REGULATOR 3 5830130 1 O-RING, VITON, 1 3/8 ID X 3/16 4 5830002 1

15 5 - Inlet Valve Sub Components, Item # Part # Qty Description PLUG, STEEL HEX SAE/O-RING PORT KIT, REGULATOR O-RING, VITON, 1 3/8 ID X 3/ O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 2 9/16 ID X 3/ PLATE, INNER FILTER ALUM SCREW, BUTTON HEAD, X 3/ NUT, NYLOCK NC, 1/ WASHER, FLAT SAE, 1/ CAP, FILTER ELEMENT, FILTER, PAPER NUT, FLANGE, 1/ SPACER ROD, THREADED, 1/4 X 5.62" Figure 8 Inlet Valve Sub Components Fax: Page 13 of 23

16 6 - Main Bracket Assembly, Item # Part # Qty Description BRACKET, FORD IDLER, SERP 8 RIB BACK STEEL TENSIONER BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, PULLEY 8 RIB, WASHER, FENDER, 10MM X 30MM Figure 9 Main Bracket Assembly Page 14 of 23 Fax:

17 7 Idler Bracket Assembly, Item # Part # Qty Description BRACKET, IDLER, FORD BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, PULLEY 8 RIB, Figure 10 Idler Bracket Assembly Fax: Page 15 of 23

18 8 Cooler Assembly, Item # Part # Qty Description COOLER, V DRILLED PLATE WASHER, ALLOY PL SAE, 3/ BOLT, HHCS G10.9, M10 X 1.5 X 65 4 x4 3 2 x4 x2 1 Figure 11 Cooler Assembly Page 16 of 23 Fax:

19 9 - Assembly, Ford 6.7 Lower Air Box, Item # Part # Qty Description CLIP, AIR FILTER BOX BRACKET, AIRBOX BOLT, HHCS G10.9, M8X1.25X NUT, M8 X 1.25 FL PL Figure 12 Ford 6.7 Lower Filter Box Fax: Page 17 of 23

20 10 Assembly, Air Intake Lid, Item # Part # Qty Description ADAPTOR, FILTER MINDER FORD 6.7, AIR INTAKE LID, MOD CLAMP, HOSE GROMMET, FORD 6.7L FILTER MINDER CONNECTOR, BRASS, HOSE BARB, 1/2ID /2" ID FUEL LINE SAE 30R SLEEVE, AIR BOX Figure 13 Ford 6.7 Air Intake Lid Assembly Page 18 of 23 Fax:

21 11 - Assembly, Intake Tube, Item # Part # Qty Description HOSE, ELBOW, MODIFIED TUBE, INTAKE CLAMP T-BOLT, SS, 4.49" " Figure 14 Intake Tube Assembly Fax: Page 19 of 23

22 12 VR150 Tank, Item # Part # Qty Description TANK, WELDMENT, VR COALESCER SPRING PLATE SPRING, COMPRESSION, OD X ELEMENT, SEP, COALESCING O-RING, VITON, 7 ID X 1/ SEAL, TANK REAR CAP CAP, BLOWDOWN VR BLOWDOWN CAP, VR MUFFLER, SINTERED EXHAUST, 1/8" VALVE, SAFETY, 3/8, 200 PSI ELBOW,90, BRASS NPT-POLY, 1/8-3/ ELBOW, BRASS NPT-POLY, 1/8-1/ WASHER, SPLIT LOCK, 3/ BOLT, HHCS NC G8 PL, 3/8 X 1 1/ SPRING, COMPRESSION, FL 1.5",OD THIMBLE, SCREEN PLUG, STEEL, #5 ORB, HEX (VITON-O) NIPPLE, STEEL STR THRD, 3/ OIL FILTER, VR SHORT CONN, STRAIGHT, #8 MORB X #8 MJIC CONNECTOR, STEEL, #16 ORB - #16 JIC BOLT, HHCS G10.9, M6 X 1 X 10 FL PL COVER, SIGHT GLASS 21 A PYREX WINDOW KIT Page 20 of 23 Fax:

23 Figure 15 VR150 Tank Fax: Page 21 of 23

24 13 Glow Plug Module Assembly, Item # Part # Qty Description WELDMENT GLOW PLUG MODULE POST, CABLE CONN, 3/8" STUD, RED BOLT, HHCS FL, M6 X 1.0 X NUT, NYLOCK, M NUT, HEX, SS, 3/ WASHER, FLAT, SS, 3/ WASHER, SPLIT LOCK, SS, 3/8 Figure 16 Glow Plug Module Assembly Page 22 of 23 Fax:

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28 Manufactured by Kipp Road, Nanaimo, B.C., V9X 1R3 Canada

Illustrated Parts List for VMAC System V900120

Illustrated Parts List for VMAC System V900120 Ford 2015-2011 F250-F550 6.7L Power Stroke Diesel 1 Kit Pack List... 2 2 - Fastener Pack, 3800769... 4 3 - Compressor Assembly, P120150... 11 4 - Compressor