RC-100. Rim Clamp Tire Changer. Parts Identification

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Noel Tate
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1 RC-100 Rim Clamp Tire Changer For servicing motorcycle and ATV tire/wheel assemblies, also single piece automotive and most light truck tire/wheel assemblies s Identification READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators J. P. Hennessy Drive, LaVergne, TN USA / / Manual No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision Date: 01/07

2 s Identification 2 COATS RC 100 Rim Clamp Tire Changer

3 s Identification /4 x 3/4" Roll Pin /8-16 x 1" Gr.8 Skt. Hd. Cap Scr Table Top Plate without Jets Rim Clamp Clamp Carrier - Cyl. End /2" Gr.5 Locknut Table Top Link Bolt Pivot Plate W/C Decal - Nut Tightness, TT Cylinder Table Top Pivot Plate Pivot Block Flange Whiz-Lock Screw 5/16" x 5/8" Clamp Carrier /2" Gr.5 Lock Nut Ø1-5/8" Cap Plug MM x 40mm Gr Hex Hd. Bolt MM Washer Spider Assembly MM Gr. 8.8 Hex Nut Pulley - Transmission Rotary Coupling Assembly Large O-Ring Seal (2-244) * Small O-Ring Seal (2-142) * WASHER - Ø2" x Ø2 3/4 x.010 * /8-16 x 6" Gr.5 Capscrew * Ø3/8" Flat Washer (Zinc Plated) * /8-16 x 6" Gr.5 Capscrew * Ø3/8" Flat Washer (Zinc Plated) * Transmission Kit * /8-16 x 6" Gr.5 Hex Hd. Cap Screw * Belt Ø3/8" Flat Washer (Zinc Plated) /8" Whiz Lock Nut-GR.5 * Nut-Nylok 1/4-20, Gr /8-16 Hex Lock Nut Gr Motor Pulley - Air Motor Motor Mounting Bracket (RED) /4-20 x 1" Gr.5 Hex Head Screw /8-16 Hex Lock Nut Gr Air Motor /4-20 Nylon Insert Lock Nut GR " Bead Loosener Cylinder Assembly /4-16 Lock Nut-Nylon Insert GR Clevis Clip Screw On Gauge Lens Ø5/8 x 1-38" Clevis Pin Side Cover Panel /4" Hx. Hd. Self-tapping Scr., Gr Lube Bottle (RED) Lube Applicator Inflation Valve Pedal (RED) /8 x 3/4 HWH Selt-Tap. Scr. Gr /4" Valve Bushing Small /4" Valve Ø3/8" x 3-1/4" Clevis PIn Inflation Bracket (RED) Hitch Pin Retainer Ø5/8" External Lock Washer /8 Jam Nut Chassis /4-10 x 5" Gr.5 Hex Hd. Cap Scr Ø3/4 Washer Ø3/4 Washer /4-10 Nyl. Insert Lock Nut, Gr /8" Whiz Lock Nut-GR /8" Whiz Lock Screw-GR Tower/Air Receiver (RED) /8" Whiz Lock Nut-GR /8" Whiz Lock Screw-GR Warning Decal (STANDARD) Adjustment Knob Assembly Fastener Plastic Flanged Air Gauge w/fasteners /4 x 7-1/2" Gr.5 Hex Hd. Cap Scr Ø3/4 Washer P.S.I. Safety Valve Reducer Bushing 3/4 X 1/4 NPT Ø3/4 Handle Grip (BLACK) Lock Handle Lift Cam Ø1-5/8" Snap Ring Ø1-5/8" Wave Washer Vertical Slide Spring Vertical Slide Cap /16-18 x 3/4" Gr.8 BHSCS Swing Arm Pivot Pin Swing Arm (RED) Ø1-5/8" Snap Ring /2-13 Jam Nut-GR /2-13 Jam Nut-GR Lock Plate (MACHINED) Lock Plate Lift Pin /2-13 x 1-3/4 Gr.5 Skt.Hd. Cap Scr Vertical Slide Shaft Rubber Bumper /8 x 16 x 1/2 Soc HD Set Screw Roller Transmission Dipstick Tube Transmission Dipstick Set Screw/Dowell Pin 1/4-20 UNC Ø1.32 OD x.406 ID x 7ga. Washer /8 Whiz Lock Screw-GR B.L. Cylinder Rod Pivot Pin Bead Loosener Spring Bead Loosener Arm /4-10 x 5" Gr.5 Hex Hd. Cap Scr Ø3/4 Washer Ø3/4" Belleville Washer B.L. Washer Spacer B.L. Shoe Handle Grip /4-10 Nylon Insert Lock Nut B.L. PAD 5" x 16" Way Valve W/Pull Pin Way Valve W/Pull Pin Way Valve W/Pull Pin Cam Mounting Block /4 HH Self Tap Screw-GR Valve Mounting Bracket Pedal Extension Spring #10-24 x 3/8" Gr.8 Skt.Hd. Cap Scr Pedal Extension Spring Cotter, Hair Pin Pedal Shaft Washer Valve Bracket Spacer Bar Hair Pin Cotter /4-20 Nylon Insert Lock Nut Ø5/16 Flat Washer Ø1/2" Nyliner Bearing Ø5/16 Wave Washer Cam Follower Lever Ø3/16 x 1-1/2" Clevis Pin Standard Pedal Ø1/2" Nyliner Bearing Pedal Spacer Ø1/2" Nyliner Bearing /4" NPT x 90 ST. Elbow Standard Pedal Ø1/2" Nyliner Bearing /4" NPT Close Brass Nipple Pedal Spacer Ø1/2" Nyliner Bearing Adjustable Regulator, 1/4" NPT Standard Pedal /4 X 1-1/4 Hex HD Cap Screw GR Clevis Pin 3/16" X 1-1/4" Ø1/2" Nyliner Bearing Torsion Spring Torsion Spring Sleeve Valve Bracket Spacer Bar COATS RC 100 Rim Clamp Tire Changer 3

4 s Identification 4 COATS RC 100 Rim Clamp Tire Changer

5 s Identification Spring Stop /4" -20 Nylon Insert Lock Nut Foot Pedal Guard (RED) /8-16 x 3/4 Selt Tap. Scr. Gr /4 HH Self Tap Screw-GR #3 Woodruff Key Ø3/4" Washer /4-10 Nylon Insert Lock Nut Mount/Demount Head Assembly Operating Instructions(STD) /16-18 X 1 Torx Screw,GR Infl. Warning Decal (STANDARD) Table Top Cylinder Assembly /16-18X3/8 SOC HD Set Scr.GR Bead Lifting Tool Soc. Hd. Cap Scr. 6mm x 16mm Gr /8" Hose Fitting /4" X 90 Street Elbow /8" Hose Fitting /4" X 90 Street Elbow Accessory Tray Kit Tire Spreader Rim Clamp Spreader Base Motorcycle Clamp (Tall) Motorcycle Clamp Kit (Tall) ATV Clamp (Tall) ATV Clamp Kit (Tall) Drop Center Aid Plastic Clamp Jaw Gauge Protector Manifold Air Gauge California Gauge Kit Reducer Bushing 3/4" x 1/4" npt Tee 1/4" npt X 3/8" Hose /4" Brass St. Fitting Ø1/4" Hose Clamp Ø1/4" Hose Clamp Deg. Male Elbow-1/8 NPT /4 Hose x 1/8 NPT Str. Fitting Ø1/4" Hose Clamp Ø1/4" x 8" Hose /4" Brass St. Fitting Ø1/4" Hose Clamp Rotary Coupling Decal - Release Valve Ø1/4 Hose x 1/8 NPT Str. Fting w/.062 orifice Ø1/4" Hose Clamp Ø1/4" x 22" Hose Ø1/4" x 22" Hose Ø1/4" Hose Clamp Ø3/8" x 20" Nylon Tube Ø1/4" Brass St. Fitting Ø1/4" Brass St. Fitting /4 NPT x 3/8 Tube Male Elbow Swing Arm Shim Kit Ø3/8" x 20" Nylon Tube Ø3/8 x 17.25" Lg. Hose /4 NPT x 3/8" Tube Male Branch Tee Ø3/8" Hose Fitting Ø3/8" x 20" Nylon Tube /4 NPT x 3/8" Tube Male Branch Tee Ø3/8" Male Str. Fitting Ø1/4" Brass Str. Fitting Ø1/4" Hose Clamp Ø1/4" x 22" Hose Ø1/4" x 22" Hose Ø3/8" x 20" Nylon Tube Ø3/8" x 20" Nylon Tube Ø1/4 Hose Clamp Ø1/4" Brass Str. Fitting Ø1/4" Hose Clamp Ø1/4" x 90º Brass Fitting /4 NPT x 3/8" Malt Str. Fitting Quick Exhaust Valve /4 NPT Close Nipple /8 NPT Close Nipple /2-3/8 Reducing Elbow Muffler /4 NPT x 3/8" Male Str. Fitting " Bead Loosener Cylinder Seal Kit " Bead Loosener Cylinder Bot. Cap /4-10 Gr.5 Nylon Insert Lock Nut Bead Loosener Cyl. Steel Washer Bead Loosener Cyl. Steel Washer Bead Loosener Cylinder Shaft Bead Loosener Cylinder Sleeve Barrel /2-13 X 9" Long HHCS-GR Close Nipple 1/4" npt Brass Ø3/8" x 36" Hose Ø1/4" Hose Clamp Tee 1/4" npt, Brass St Male Fitting 1/4" npt x 3/8" Tube /4" Brass St. Fitting Ø1/4" Hose Clamp Poppet - 1/4" Valve Poppet Spring - 1/4" Valve /4" Valve End Cap Ø1/4" Hose Clamp Ø1/4" x 6" Hose Decal - Filter Lubricator Notice Motor - Pulley (ELECT. MOTOR) Inflation Manifold /4" Brass St. Fitting Ø1/4 Hose Clamp Ø1/4" x 61" Hose Ø1/4 Hose Clamp Ø1/4 Hose Clamp Ø1/4" x 73" Hose (RED) Air Chuck /4" Hose Fitting, 1/4 NPT Inflation Hose Assembly (RED) Nylock Hex Nut 5/ Table Top Cylinder Seal Kit Cylinder Bottom Cap /2-13 Lock Nut-GR Washer 2 1/2 O.D. x.515 I.D. x Table Top Cylinder Shaft Cylinder Sleeve Cylinder Top Cap Table Top Cylinder Tie Bolt, Gr Ø1/4" x 12" Hose " Bead Loosener Cylinder Top Cap Muffler Filter/Lubricator Mtg. Bracket /8 X 1/2" Soc. HD Set Screw-GR Bootie-Mount/Demount Hea-Single Bootie-Mount/Demount Head-Pkg/ Bootie-Mount/Demount Head-Pkg/ Decal - Pinch Point Caution Filter/Lubricator Lift Assembly - ATV Wheels Cover - Vertical Channel Spacer - B.L. Torx Bolts Kit - Pressure Limiter, RC Air Motor Repair Kit Lube Bottle Bracket Panel/Side Cover Motor Adjustment Bracket /8-16 Tinnerman Nut /8" Whiz Lock Screw Gr Motor Key Electric Motor - 115v 60Hz Electric Motor - 220v 50Hz Motor Capacitor (ONLY) Decal - Clamp Pressure /16-18 x 1" Gr.5 Ser. Washer Hd.Scr Ground Jumper Motor Cable Assembly, 115V 60Hz Motor Cable Assembly, 220V 50Hz COATS RC 100 Rim Clamp Tire Changer 5

6 s Identification Wire Joint Cord - Entrance to Switch Switch Lever Assembly Shoulder - Screw, 5/ /4-20 Gr.5 Nylon Insert Lock Nut Sw. Pedal Lever Spacer (RED) Screw - Hex Hd., 1/4-20 x 1.00 Gr Switch Cover #10-24 Gr.5 Nylon Insert Lock Nut Reversing Switch #10-24 x 5/8" Gr.8 Bt.Hd.Skt.Cap Scr Switch Actuator Lever Ø1/4" Flat Washer MM x 12mm Gr.5 Hex Hd.Cap Scr #6 Internal Tooth Lock Washer Power Cable Assy, 115V w/o Breaker Power Cable Assy, 115V w/breaker Power Cable Assy. 220V 50Hz 1Ø /4-20 Gr.5 Hex Hd.Selt Tap. Scr /4" Star Lock Washer /4" Spring Lock Washer /4-20 Gr.5 Hex Nut Strain Relief, 240V Nut-Nyl. Ins. Lk.,5/16-18 Gr #10-24 Gr.2 Selt Tapping Screw Caution Decal Circuit Breaker USA/Canada 15 Amps Circuit Breaker Export 8 Amps Decal - Elect. Caution (C.S.A.) Mount/Demount Head (PLASTIC) Nylon Tube 3/8" x 7" 6 COATS RC 100 Rim Clamp Tire Changer

7 s Identification COATS RC 100 Rim Clamp Tire Changer 7

8 Rim Clamp Tire Changer All-Air Unit Compressed Air Requirements COATS Rim Clamp tire changers that are powered entirely by air (no electric motor) require a single compressed air power source. Refer to the table below for exact specifications. Tire Changer Model Compressor Size Capable of RC100 5 HP 5 SCFM at 150 PSI Oiler and Water Separator Maintenance The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicated on the level gauge on the side of each bowl) should be checked regularly 1. On units without automatic drain (manufactured before August 1996), drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow water to drain and tighten petcock securely by hand. 2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plug in the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" from the top of the gauge. Replace the filler plug and clean up any spilled oil. 3. On units manufactured before August 1996, adjust the oil flow by pulling the red flow adjustment ring up and turing it to increase or decrease the flow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continually cycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to the air line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required. Note: Some older unit may use an adjustment screw on top of the oiler instead of the red ring and seethrough chamber. To adjust these units, turn the screw fully clockwise to stop the flow, then turn it back counterclockwise 1/4 turn. Units manufactured after August 1996 are factory pre-set and require no adjustment. Transmission Lubrication Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick, it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubricant and check the level. Stop adding lubricant when it shows on the dipstick. Air Gauge Check and Recalibration 1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check the pressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge. 2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough so that the gauge face moves. Do not remove the screws. 3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws and replace the lens. Danger, Warning, Caution, and Instructional Decals Always make the cleaning of these important decals a part of your regular maintenance routine. If they are damaged or illegible, replace them immediately. Your safety, and the safety of others is involved! /07 Copyright 1995 Hennessy Industries and COATS All Rights Reserved Printed in USA

RC-100. Parts Identification

RC-100. Parts Identification RC-100 Rim Clamp Tire Changer For servicing motorcycle and ATV tire/wheel assemblies, also single piece automotive and most light truck tire/wheel assemblies s Identification READ these instructions before