PARTS LIST MANUAL PORTABLE AIR COMPRESSOR 600H, 750, 750H, 750HH, 825, 900H, 1050 CATERPILLAR (R01) WARRANTY NOTICE

Transcription

1 PARTS LIST MANUAL PORTABLE AIR COMPRESSOR 600H, 750, 750H, 750HH, 825, 900H, 1050 CATERPILLAR WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! PART NUMBER: (R01) KEEP FOR FUTURE REFERENCE COPYRIGHT 2014 SULLAIR The information in this manual is current as of its publication date, and applies to compressor serial number: and all subsequent serial numbers.

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3 TABLE OF CONTENTS PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION Procedure for Ordering Parts Recommended Spare Parts List Engine and Compressor Assembly Inlet Valve Parts 6 Inch Inlet Valve Parts 8 Inch Engine Assembly and Mounting Air Inlet System Air Inlet System 1050Standard Exhaust System Exhaust System with Spark Arrestor (Not CE) Cooler Assembly, Standard Cooler Assembly, Aftercooled Cooling System, Non-Aftercooled Cooling System, Aftercooled Cooling System, Non-aftercooled 1050 Standard Cooling System, Aftercooled 1050 Standard Drain Line Routing Compressor Oil Filter Sub-Assembly with Thermostat Air Controls Manifold, Single Pressure Air Controls Manifold, Dual Pressure Control System Manifold Exploded View Control System Components And Parts Discharge System, Non-Aftercooled Discharge System, Aftercooled-Filtered Discharge System, Aftercooled Discharge System, Aftercooled 1050 Std Discharge System, Aftercooled & Filtered 1050 Std Receiver Sub Assembly Discharge Air Filters Discharge Air Filters Receiver Oil Fill Sub Assembly Fuel System Moisture Trap Assembly, Aftercooled Moisture Trap Assembly, Aftercooled/Filtered, AC 900 CE, AC Control Lines Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes Frame, Running Gear and Parts, Wagon Frame and Parts, Without Running Gear Canopy and Parts Canopy and Parts Assembly, Front Panels Canopy Panel Assembly, Curbside Canopy Panel Assembly, Street Side Canopy Panel Assembly, Back

4 TABLE OF CONTENTS (CONTINUED) PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION Canopy Panel Assembly, Roof Shutters, Cold Weather - Optional Electrical Parts Instrument Panels and Parts, Dual Pressure Instrument Panels and Parts, Single Pressure Decal Group Decal Locations, Tandem Decal Locations, Tandem 825 Without Running Gear Decal Locations, 4-wheel Decal Locations, 4-wheel 825 without Running Gear Decal Locations, Without Running Gear Identification Tail/Clear Light, Canadian Option Canopy and Parts European (CE) Canopy and Parts Assembly, Front Panels (CE) Canopy Panel Assembly, Curbside (CE) Canopy Panel Assembly, Street Side (CE) Canopy Panel Assembly, Back (CE) Cooling System, Aftercooled (CE) Discharge System, Aftercooled 900 Standard and 900H (CE) Exhaust System with Spark Arrestor and Silencer (CE)

5 Parts List 1.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. See Figure 1-1: Serial Number Plate Location. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure.. SULLAIR 3700 East Michigan Boulevard Michigan City, Indiana, U.S.A. Telephone: xxxxxxx xxxx-xxxxx 2007XXXXXXXX xxx/xx xxxx/xxxxxxx xxxx-xxxxx xxxx/xxxxxxx 2007XXXXXXXX xxxxxxx Figure 1-1: Serial Number Plate Location 750B ( R01) 5

6 1.2 Recommended Spare Parts List Key Part No. Qty Description Notes ELEMENTS Element, primary for air filter no Element, secondary for air filter no Element, fluid filter for dual filter with thermostat sub-assembly Element, separator tank Element, aftercooled air filter Element, aftercooled air filter KITS Kit, thermostat replacement Kit, inlet valve repair * Replacement gaskets for inlet valve 9 Contact Factory 1 Kit, shaft seal repair Kit, mini filter adapt 850 to Manifold rebuild kit - dual pressure Manifold rebuild kit - single pressure Recirculation solenoid repair kit Run/Start solenoid repair kit Hi/Low solenoid repair kt Module, air filter monitoring switch Kit, thermostat for dual filter with thermostat sub-assembly Kit, repair for moisture separator no Kit, minimum pressure check valve repair no. MISCELLANEOUS Switch, replacement high temperature shutdown 250 F Controller relay Controller breaker 50A Auxiliary fuel quick coupling female 1/ Auxiliary fuel quick coupling female 3/8 750B ( R01) 6

7 1.2 Recommended Spare Parts List Key Part No. Qty Description Notes MISCELLANEOUS Auxiliary fuel quick coupling male 1/ Auxiliary fuel quick coupling male 3/ Frame drain hole plug Sensor, pressure 225 psig 1-5VDC Sensor, ambient temperature Sensor, discharge temperature Sender, fuel level LUBRICATION Lubricant, AWF fluid Lubricant, AWF fluid Oil Filter Fuel Filter (Primary) Fuel Filter (Secondary) 750B ( R01) 7

8 1.3 Engine and Compressor Assembly R09 S1 750B ( R01) 8

9 1.3 Engine and Compressor Assembly R09 S2 750B ( R01) 9

10 1.3 Engine and Compressor Assembly KEY PART DESCRIPTION QTY NOTES COUPLING, ASSY 900 CAT BUSHING, TAPERLOCK 2 BORE X 1/2 KEY SPACER, COUPLING CARBON STEEL SUPPORT, UNIT FILTER, ASSEMBLY SCREEN FILTER SIGHTGLASS, ORF BLOCK SAE ADAPTER, DISCHARGE ORF,PLUG BRASS 1/8 NPT x 7/ VLV ASSY,INLET 6 350PSI SNSR, TEMP THERMISTOR BRASS GASKET, 1/32 X 6 1/4IDX8 1/4OD VALVE, INLINE CHECK(1/4 NPT)DC WASHER, SNUBBING 1 BOLT ISOLATOR, VIBRATION 500 LB. CAPACITY BAIL, LIFTING 600 THRU HOUSING, ADAPTER DXR PLUG,STR THD 3/4-16 SAE VIT ADAPTER, FEMALE PIPE 5/8 X 1/ O-RING, VITON 3 1/4 X 1/ CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, SOC HD 3/8-16 X 1 1/ CAPSCR, HEX GR5 7/16-14 X CAPSCR, HEX GR5 1/2-13 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 3/ CAPSCR, HEX GR5 1-8 X 5 1/ WASHER, SPR LOCK REG PLTD 7/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD WASHER, PL-B REG PLTD 1/ B ( R01) 10

11 1.3 Engine and Compressor Assembly KEY PART DESCRIPTION QTY NOTES WASHER, PL-B REG PLTD 5/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 1/ NIPPLE, PIPE-HEX 1/4 X 1/ ELBOW, PIPE-90M 1/4 X 1/ CAPSCR, FERRY HD PLTD 1/2-13 X 1 1/ CONN, STR X JIC 7/16 X 7/ SEE_CHART_UNIT COMPR & PART 1 EXPLODED VIEW NOTES: A1: PART NUMBERS ; ADAPTER, DISCHARGE 3, ; O-RING, VITON 3 1/4 X 1/8, & ; CAPSCREW, SOCKET HEAD 3/8-16 X 1 1/4 ARE INCLUDED WITH THE UNIT A2: TO BLUE HOSE ON HOSE BUNDLE. A3: TO RED HOSE ON HOSE BUNDLE. A4: TO YELLOW HOSE ON HOSE BUNDLE. A5: TO WHITE HOSE ON HOSE BUNDLE. A6: TO PURPLE HOSE ON HOSE BUNDLE. A7: TO SCAVANGE LINE ON TOP OF REC TANK. UNIT PART MODEL NUMBER , 600H, & 600HH , 750H, & 750HH & 900H 750B ( R01) 11

12 1.4 Inlet Valve Parts 6 Inch R08 750B ( R01) 12

13 1.4 Inlet Valve Parts 6 Inch KEY PART DESCRIPTION QTY NOTES HOUSING, BODY 6.5 INLET VALVE PLATE, ASSY 6.5 INLET VALVE CVR, INTER 6.50 VALVE PISTON, 6.50 INLET VALVE SPG, COMPRESION, 1.50 LBS COVER, ASSEMBLY 6.50 INLET VALVE SHAFT, 6.50 INLET VALVE ORF, CTL.094 1/8 FNPT X 1/8 MNPT SPG,COM 144#INTER O-RING, VITON 1 X 1/ O-RING, VITON 3 3/8 X 3/ CAPSCR, FERRY HD 3/8-16 X 1 3/ CAPSCR, HEX GR5 1/4-20 X 3/ WASHER, SPR LOCK REG PLTD 1/ PLUG, PIPE 1/4 3000# STL PLT 1 NOTES: 1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE. 2 TORQUE PER SULLAIR SPEC. PE008 3 APPLY ANTI-SEIZE. 4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE. 5 REFERENCE BOM B ( R01) 13

14 1.5 Inlet Valve Parts 8 Inch R06 750B ( R01) 14

15 1.5 Inlet Valve Parts 8 Inch KEY PART DESCRIPTION QTY NOTES HOUSING, BODY 8 INLET VALVE COVER, ASSEMBLY 8 INLET VALVE PLATE, FLOW CONTROL 8 INLET VALVE COVER, INTER 8 INLET VALVE PISTON, 8 INLET VALVE SPRING, COMP. 144 LBS INTER SHAFT, 8 INLET VALVE SPRING, COMP. 109 LBS OUTER SPRING, COMP LBS CAPSCR, HX GR5 1/4-20 X 3/ WASHER, SPRLOCK REG PLTD 1/ O-RING, VITON 4 5/8 x 1/ O-RING, VITON 1 x 1/ SCREW, FERRY HD, 3/8-16 x 1 3/4 LG PLUG, PIPE 1/4 3000# STL PLT ORIFICE,.093 x.125m x.125f 1 NOTES: 1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE. 2 TORQUE GRADE 5 BOLTS PER SULLAIR SPEC (A00-P-8) CONDITION B. BOLT SIZE TORQUE 1/4/ FT-LBS. 3/8/ FT-LBS. 1/2/ FT-LBS. 5/8/ FT-LBS. 3/4/ FT LBS. 3 APPLY ANTI-SEIZE. 4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE. 750B ( R01) 15

16 1.6 Engine Assembly and Mounting r06 750B ( R01) 16

17 1.6 Engine Assembly and Mounting KEY PART DESCRIPTION QTY NOTES FAN, SHFT 900 HAF 11 BLD CAT C9 T SUPT, BRKT CIRCUIT BREAKER 750B HARN,WRG AIR INLET HEATER 750B WASHER, SNUBBING 1 BOLT ISOLATOR, VIBRATION 500 LB. CAPACITY SUPT, FRT ENG MNT 3408 DITA WASHER,.375 HARDENED NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 3/8-16 X 1 1/ CAPSCR, HEX GR8 5/8-11 X CAPSCR, HEX GR5 3/8-16 X 3/ CAPSCR, HEX GR5 1-8 X 5 1/ SCREW, HEX SER WASHER 1/4-20 X 3/ WASHER, SPR LOCK REG PLTD WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 5/ SEE_CHART_ENG ENG, DSL CA C9 T3 1 EXPLODED VIEW NOTES A3: MOUNT TO OUTSIDE OF ECM. A5: TO INLET HEATER RELAY ON ENGINE. 750B ( R01) 17

18 1.7 Air Inlet System R05 750B ( R01) 18

19 1.7 Air Inlet System KEY PART DESCRIPTION QTY NOTES CHANNEL, FILTER/MUFFLER SUPPORT TUBE, NYLON.25 OD X.04W BLACK (FT) HOSE, HUMP 7 SHORT DUCT, ALUM 7 OD X 065W X IND,SWT FLR ELEM CMACS RIGHT IND,SWT FLR ELEM CMACS LEFT REDUCER, RUB 6 TO 4 W/INSERT SUPT, FILTER ELEMENT INDICATOR TUBE, ALUM 6.00 OD X LG ENGINE,DIESEL CAT C9 300BHP ELBOW, RUBBER 6 ID X 45 DEG CLAMP, HOSE BAND, MOUNTING RUBBER ELBOW 7 I.D. X 90 DEG CAP, AIR INLET FLTR,INL OPTIMALAIR 16 ODX7 INLT DUCT, 6 OD X 16GA X ELBOW, RUBBER RED 7 X 6 45DEG CLAMP, HOSE 6-9/16 TO 6-1/ CLAMP, HOSE 5 1/ ELBOW, 90D 1/4 TUBE X 1/8 FNPT NUT, HEX PLTD 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ SCREW, HEX SER WASHER #10-24 X 1/2 4 EXPLODED VIEW NOTES: A1: ATTACHED TO CANOPY ROOF 750B ( R01) 19

20 1.8 Air Inlet System 1050Standard R01 750B ( R01) 20

21 1.8 Air Inlet System 1050Standard KEY PART DESCRIPTION QTY NOTES CHANNEL, FILTER/MUFFLER SUPPORT TUBE, NYLON.25 OD X.04W BLACK (FT) HOSE, HUMP 7 SHORT TUBE, ALUM AIR INLET 7 OD X 7 LG IND,SWT FLR ELEM CMACS RIGHT IND,SWT FLR ELEM CMACS LEFT REDUCER, RUB 6 TO 4 W/INSERT SUPT, FILTER ELEMENT INDICATOR TUBE, ALUM 6.00 OD X LG ELBOW, RUBBER 6 ID X 45 DEG CLAMP, HOSE CLAMP, T-BOLT SS BAND 8.75 ID BAND, MOUNTING RUBBER ELBOW 7 I.D. X 90 DEG CAP, AIR INLET FLTR,INL OPTIMALAIR 16 ODX7 INLT DUCT, 6 OD X 16GA X ELBOW, RUBBER RED 7 X 6 45DEG ELBOW, RUBBER 90DEG RED. 8 X CLAMP, HOSE 6-9/16 TO 6-1/ CLAMP, HOSE 5 1/ ELBOW, 90D 1/4 TUBE X 1/8 FNPT NUT, HEX PLTD 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ SCREW, HEX SER WASHER #10-24 X 1/2 4 EXPLODED VIEW NOTES: A1: ATTACHED TO CANOPY ROOF 750B ( R01) 21

22 1.9 Exhaust System R04 750B ( R01) 22

23 1.9 Exhaust System KEY PART DESCRIPTION QTY NOTES SHIELD, HEAT EXH SIL 600H MUFF, AIR EXH DIA 4 OD X 5 OD MUFFLER, 9.00 OD 4.00 ID 900HAF T SUPT, MUFFLER T TUBE,EXH CAT C9 TIER 3 INTERM TUBE,EXH CAT C9 TIER 3 INTERM BAND, MOUNTING RAINCAP, CLAMP, SEAL 4 OD TUBING NUT, HEX PLTD 3/ NUT, HEX F PLTD 5/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 4 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/8 2 EXPLODED VIEW NOTES: A1: CANOPY TOP. A2: LIFTING BAIL. A3: GUARD MOUNTING VIEWED FROM THE BOTTOM. A4: CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N ) 750B ( R01) 23

24 1.10 Exhaust System with Spark Arrestor (Not CE) R01 750B ( R01) 24

25 1.10 Exhaust System with Spark Arrestor (Not CE) KEY PART DESCRIPTION QTY NOTES SHIELD, HEAT EXH SIL 600H MUFF, AIR EXH DIA 4 OD X 5 OD SUPT, MUFFLER T TUBE,EXH CAT C9 TIER 3 INTERM ARSR, SPK B T TUBE,EXH 750B FAM CE CAT C9 T BAND, MOUNTING RAINCAP, CLAMP, SEAL 4 OD TUBING NUT, HEX PLTD 3/ NUT, HEX F PLTD 5/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 4 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/8 2 EXPLODED VIEW NOTES: A1: CANOPY TOP. A2: LIFTING BAIL. A3: GUARD MOUNTING VIEWED FROM THE BOTTOM. A4: CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N ) A5: ENGINE & FAN 750B ( R01) 25

26 1.11 Cooler Assembly, Standard R04 750B ( R01) 26

27 1.11 Cooler Assembly, Standard KEY PART DESCRIPTION QTY NOTES SUPT, BRKT CS T SUPT, BRKT SS T SUPT, BRKT CLR UPR T PNL,SHRD FAN 900HAF T3 INTERM VENTURI,CONE INLET T3 INTERM RAD, T CLR, CHARGED AIR T CLR, OIL T NUT, HEX F PLTD 5/ NUT, HEX F PLTD 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, HEX SER WASHER 3/8-16 X 1 1/ WASHER, PL-B WIDE PLTD 3/ B ( R01) 27

28 1.12 Cooler Assembly, Aftercooled R04 750B ( R01) 28

29 1.12 Cooler Assembly, Aftercooled KEY PART DESCRIPTION QTY NOTES SUPT, BRKT LWR A/C T SUPT, BRKT CS T SUPT, BRKT SS T SUPT, BRKT CLR UPR T PNL,SHRD FAN 900HAF T3 INTERM VENTURI,CONE INLET T3 INTERM RAD, T CLR, CHARGED AIR T CLR, OIL T NUT, HEX F PLTD 5/ NUT, HEX F PLTD 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, HEX SER WASHER 3/8-16 X 1 1/ WASHER, PL-B WIDE PLTD 3/ SEE CHART AFTERCOOLER 1 AFTERCOOLER STD CLR,AFTERCOOLER CE CLR,AFTER 750B (CE) 750B ( R01) 29

30 1.13 Cooling System, Non-Aftercooled R01S1 750B ( R01) 30

31 1.13 Cooling System, Non-Aftercooled R01S2 750B ( R01) 31

32 1.13 Cooling System, Non-Aftercooled KEY PART DESCRIPTION QTY NOTES HOSE, MED PRESS 1.50 X 54 LG FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT HOSE, BELLOW CHRG AIR 3 ID C CLAMP, HOSE CONST TORQUE BAF,REAR FILLER SS CAT C BAF,REAR FILLER CS CAT C WS, EPDM 65 SHORE/SPGE RUBBER BLACK (FT) BAFFLE, REAR CS CAT C T BAFFLE, REAR SS CAT C T SNSR,TEMP RTD 3/4 O-RING HOSE, ENG RAD UPR C PIPE, ENG RAD LWR C9 T PIPE, ALUMINUM 3.00 OD SS LWR 900HAF HOSE, MP 1.50 X T ELB,RUB CHRG AIR CLR SA,FLUID CLR/RAD W/O A/C 900 T HOSE,RAD 2 X T CLAMP,HOSE 1 13/16-2 3/ PNL, CVR REAR BAF T SUPT, LOWER CAC PIPE GD, BELT RH CAT C9 T GD, BELT LH CAT C9 T ELB, TUBE 90<$s> 1-7/8 M/F SAE FTG, TUBE STRAIGHT 1-1/ HOSE, MED PRESS 1.50 X 43 LG SUPT, ANL FRMD AMB TEMP SENDOR GUARD, BELT ALTERNATOR 750B C9 T B ( R01) 32

33 1.13 Cooling System, Non-Aftercooled KEY PART DESCRIPTION QTY NOTES HOSE, RAD 3 X 2 1/2 X GRD, FAN LH CAT C9 750B T GRD, FAN RH CAT C9 750B T SA, DUAL OIL FLTR 750B T TUBE,AL 3 OD SS 900HAF HOSE,CHRG AIR 3 ID C SA, OVERFLOW BOTTLE BRKT 750B GROMMET, RUBBER 1 HOLE CLAMP, HOSE 3/ WEATHERSTRIP, 1 THICK X 1 WIDE (FT) HOSE, RAD UPPER 2 1/2 X CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 1/ HOSE, FUEL LINE 3/8 (FT) U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1 EXPLODED VIEW NOTES: A1: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. 750B ( R01) 33

34 1.13 Cooling System, Non-Aftercooled KEY PART DESCRIPTION QTY NOTES A2: TO COOLANT OUTLET ON ENGINE. A3: TO COOLANT INLET ON ENGINE. A4: TO AIR INLET OF ENGINE. A5: TO ENGINE TURBO. A6: TO AIR END. A7: TO STR FTG ON THERMAL VALVE. A8: TO ELBOW FTG ON THERMAL VALVE. A9: ENGINE COOLANT SENSOR B ( R01) 34

35 Notes 750B ( R01) 35

36 1.14 Cooling System, Aftercooled r01S1 750B ( R01) 36

37 1.14 Cooling System, Aftercooled r01S2 750B ( R01) 37

38 1.14 Cooling System, Aftercooled KEY PART DESCRIPTION QTY NOTES HOSE, MED PRESS 1.50 X 54 LG FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT HOSE, BELLOW CHRG AIR 3 ID C CLAMP, HOSE CONST TORQUE BAF,REAR FILLER SS CAT C BAF,REAR FILLER CS CAT C WS, EPDM 65 SHORE/SPGE RUBBER BLACK(FT) BAFFLE, REAR CS CAT C T BAFFLE, REAR SS CAT C T HOSE, ENG RAD UPR C PIPE, ENG RAD LWR C9 T PIPE, ALUMINUM 3.00 OD SS LWR 900HAF HOSE, MP 1.50 X T ELB,RUB CHRG AIR CLR PLT, BAF HALF CAT C T SA,FLUID CLR/RAD W/A/C 900 T HOSE,RAD 2 X T CLAMP,HOSE 1 13/16-2 3/ SUPT, LOWER CAC PIPE GD, BELT RH CAT C9 T GD, BELT LH CAT C9 T ELB, TUBE 90<$s> 1-7/8 M/F SAE FTG, TUBE STRAIGHT 1-1/ HOSE, MED PRESS 1.50 X 43 LG GUARD, BELT ALTERNATOR 750B C9 T HOSE, RAD 3 X 2 1/2 X GRD, FAN LH CAT C9 750B T GRD, FAN RH CAT C9 750B T SA, DUAL OIL FLTR 750B T B ( R01) 38

39 1.14 Cooling System, Aftercooled KEY PART DESCRIPTION QTY NOTES TUBE,AL 3 OD SS 900HAF HOSE,CHRG AIR 3 ID C SA,OVERFLOW BOTTLE BRKT GROMMET, RUBBER 1 HOLE CLAMP, HOSE 3/ WEATHERSTRIP, 1 THICK X 1 WIDE (FT) HOSE, RAD UPPER 2 1/2 X CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 1/ HOSE, FUEL LINE 3/8 (FT) U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1 EXPLODED VIEW NOTES: A1: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. A2: TO COOLANT OUTLET ON ENGINE. A3: TO COOLANT INLET ON ENGINE. A4: TO AIR INLET ON ENGINE. A5: TO ENGINE TURBO. A6: TO AIR END. A7: TO STRAIGHT FTG ON THERMAL VALVE. A8: TO ELBOW FTG ON THERMAL VALVE. A9: ENGINE COOLANT SENSOR B ( R01) 39

40 1.15 Cooling System, Non-aftercooled 1050 Standard r02S1 750B ( R01) 40

41 1.15 Cooling System, Non-aftercooled 1050 Standard R02 S2 750B ( R01) 41

42 1.15 Cooling System, Non-aftercooled 1050 Standard KEY PART DESCRIPTION QTY NOTES HOSE, MED PRESS 1.50 X 54 LG FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT HOSE, BELLOW CHRG AIR 3 ID C CLAMP, HOSE CONST TORQUE BAF,REAR FILLER SS CAT C BAF,REAR FILLER CS CAT C WS, EPDM 65 SHORE/SPGE RUBBER BLACK(FT) BAFFLE, REAR CS CAT C T BAFFLE, REAR SS CAT C T HOSE, ENG RAD UPR C PIPE, ENG RAD LWR C9 T PIPE, ALUMINUM 3.00 OD SS LWR 900HAF HOSE, MP 1.50 X T ELB,RUB CHRG AIR CLR PLT, BAF HALF CAT C T SA,FLUID CLR/RAD W/A/C 900 T HOSE,RAD 2 X T CLAMP,HOSE 1 13/16-2 3/ SUPT, LOWER CAC PIPE GD, BELT RH CAT C9 T GD, BELT LH CAT C9 T ELB, TUBE 90<$s> 1-7/8 M/F SAE FTG, TUBE STRAIGHT 1-1/ GUARD, BELT ALTERNATOR 750B C9 T HOSE, RAD 3 X 2 1/2 X GRD, FAN LH CAT C9 750B T GRD, FAN RH CAT C9 750B T SA, DUAL OIL FLTR 750B T TUBE,AL 3 OD SS 900HAF 1 750B ( R01) 42

43 1.15 Cooling System, Non-aftercooled 1050 Standard KEY PART DESCRIPTION QTY NOTES HOSE,CHRG AIR 3 ID C HOSE,MP 1.38ID X 49OAL SA,OVERFLOW BRKT 750B GROMMET, 11/16IDX1 5/16ODX7/ CLAMP, HOSE 3/ WEATHERSTRIP, 1 THICK X 1 WIDE (FT) HOSE, RAD UPPER 2 1/2 X CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 1/ HOSE, FUEL LINE 3/8 (FT) U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1 EXPLODED VIEW NOTES: A1: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. A2: TO COOLANT OUTLET ON ENGINE. A3: TO COOLANT INLET ON ENGINE. A4: TO AIR INLET ON ENGINE. A5: TO ENGINE TURBO. A6: TO AIR END. A7: TO STRAIGHT FTG ON THERMAL VALVE. A8: TO ELBOW FTG ON THERMAL VALVE. A9: ENGINE COOLANT SENSOR B ( R01) 43

44 1.16 Cooling System, Aftercooled 1050 Standard r01 S1 750B ( R01) 44

45 1.16 Cooling System, Aftercooled 1050 Standard r01S2 750B ( R01) 45

46 1.16 Cooling System, Aftercooled 1050 Standard KEY PART DESCRIPTION QTY NOTES HOSE, MED PRESS 1.50 X 54 LG FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT HOSE, BELLOW CHRG AIR 3 ID C CLAMP, HOSE CONST TORQUE BAF,REAR FILLER SS CAT C BAF,REAR FILLER CS CAT C WS, EPDM 65 SHORE/SPGE RUBBER BLACK BAFFLE, REAR CS CAT C T BAFFLE, REAR SS CAT C T SNSR,TEMP RTD 3/4 O-RING HOSE, ENG RAD UPR C PIPE, ENG RAD LWR C9 T PIPE, ALUMINUM 3.00 OD SS LWR 900HAF HOSE, MP 1.50 X T ELB,RUB CHRG AIR CLR SA,FLUID CLR/RAD W/O A/C 900 T HOSE,RAD 2 X T CLAMP,HOSE 1 13/16-2 3/ PNL, CVR REAR BAF T SUPT, LOWER CAC PIPE GD, BELT RH CAT C9 T GD, BELT LH CAT C9 T ELB, TUBE 90<$s> 1-7/8 M/F SAE FTG, TUBE STRAIGHT 1-1/ SUPT, ANL FRMD AMB TEMP SENDOR GUARD, BELT ALTERNATOR 750B C9 T HOSE, RAD 3 X 2 1/2 X GRD, FAN LH CAT C9 750B T GRD, FAN RH CAT C9 750B T SA, DUAL OIL FLTR 750B T B ( R01) 46

47 1.16 Cooling System, Aftercooled 1050 Standard KEY PART DESCRIPTION QTY NOTES TUBE,AL 3 OD SS 900HAF HOSE,CHRG AIR 3 ID C HOSE,MP 1.38ID X 49OAL SA,OVERFLOW BRKT 750B GROMMET, 11/16IDX1 5/16ODX7/ CLAMP, HOSE 3/ WEATHERSTRIP, 1 THICK X 1 WIDE (FT) HOSE, RAD UPPER 2 1/2 X CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 1/ HOSE, FUEL LINE 3/8 (FT) U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1 Exploded View Notes A1: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. A2: TO COOLANT OUTLET ON ENGINE. A3: TO COOLANT INLET ON ENGINE. A4: TO AIR INLET OF ENGINE. A5: TO ENGINE TURBO. A6: TO AIR END. A7: TO STR FTG ON THERMAL VALVE. A8: TO ELBOW FTG ON THERMAL VALVE. A9: ENGINE COOLANT SENSOR B ( R01) 47

48 1.17 Drain Line Routing R02 750B ( R01) 48

49 1.17 Drain Line Routing KEY PART DESCRIPTION QTY NOTES INSERT, NYLON TUBING 1/4 OD TUBE,NYL.25 OD X 040W BLK(FT) CONN, 5/16 TUBE X 1/4 NPT HOSE,BALL VLV DRN-ENG OIL DRN HOSE, BALL VLV DRAIN TO SEP TNK HOSE, BALL VLV DRAIN TO RAD HOSE, BALL VLV DRAIN TO TEE HOSE, MSTR TRAP TEE TO FLTR TEE HOSE, MOISTURE TRAP TO TEE CLAMP, HOSE 13/16 TO 1-1/ VALVE,BALL 1/2 NPT ELBOW, 1/4 TUBE X 1/4 NPT ELBOW, 5/16 HOSE X 1/4 NPT CONN, 37 FL/MPT PLTD 1/2 X 1/ TEE, 37FL M BR 1/2 X 1/ ELBOW, PIPE 90 DEG PLT 1/ NIPPLE, PIPE-XS PLT 1/2 X CL NIPPLE, PIPE-XS PLT 1/2 X PLUG, PIPE 1/2 3000# STL PLT COUPLING, RED 1/2 X 1/4 300 PLT TEE, 37FL UNION 1/2 1 EXPLODED VIEW NOTES: A1: PARTS NEEDED FOR AFTER-COOLED MODELS ONLY. A2: FOR NON-AFTER-COOLED MODELS ONLY. 750B ( R01) 49

50 1.18 Compressor Oil Filter Sub-Assembly with Thermostat R00 750B ( R01) 50

51 1.18 Compressor Oil Filter Sub-Assembly with Thermostat KEY PART DESCRIPTION QTY NOTES SUPT, FILTERSTAT MOUNT FILTERSTAT, FPE 1-1/2 NPT ELEMENT, FLUID FILTER (REF TAB) WASHER,.500 HARDENED CAPSCR, HEX GR5 3/8-16 X 1 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ ELBOW, 37FL 45M 1 1/2 X 1 1/ CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/ ELBOW, 37FL 90M 1 1/2 X 1 1/ NIPPLE, PIPE-XS PLT 1 1/2 X CL ELBOW, PIPE 90 DEG 300# PLT 1 1/2 1 NOTES: 1) REPAIR KIT P/N B ( R01) 51

52 1.19 Air Controls Manifold, Single Pressure R06 750B ( R01) 52

53 1.19 Air Controls Manifold, Single Pressure KEY PART DESCRIPTION QTY NOTES NUT, HEX PLTD 1/ NUT, HEX PLTD 5/ CAPSCR, HEX GR5 1/4-20 X 1 1/ CAPSCR, HEX GR5 5/16-18 X 1 3/ CONN, HOSE #10 X 1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 1/ ELBOW, 37FL 90M 3/4 X 3/ NIPPLE, PIPE-HEX 1/4 X 1/ TEE, PIPE 1/4 3000# PLT BUSHING, RED HEX PLTD 1/4 X 1/8 1 NOTES: A1: 1/4 NPT(PRESSURE GAUGE) A2: 3/8-16 TAPPED.50 DEEP MOUNTING HOLES(4-PLACES) A3: INFORMATION PLATE TO INCLUDE THE FOLLOWING: SULLAIR NAME AND LOGO SULLAIR P/N SET PRESSURE(S) PRESSURE RANGE MAX. INLET PRESSURE DATE CODE (NO VENDOR INFO) A4: REFERENCE:.062 ORFICE LOCATED BELOW THIS ELBOW A5: THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N APPLIED PER MANUFACTURES INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE REDUCING REGULATOR HOUSING THREADS AND INSTALLING INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT OF TORQUE. 750B ( R01) 53

54 1.20 Air Controls Manifold, Dual Pressure R05 750B ( R01) 54

55 1.20 Air Controls Manifold, Dual Pressure KEY PART DESCRIPTION QTY NOTES NUT, HEX PLTD 1/ NUT, HEX PLTD 5/ CAPSCR, HEX GR5 1/4-20 X 1 1/ CAPSCR, HEX GR5 5/16-18 X 1 3/ CONN, HOSE #10 X 1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 1/ ELBOW, 37FL 90M 3/4 X 3/ NIPPLE, PIPE-HEX 1/4 X 1/ TEE, PIPE 1/4 3000# PLT BUSHING, RED HEX PLTD 1/4 X 1/8 1 NOTES: A1: 1/4 NPT(PRESSURE GAUGE) A2: 3/8-16 TAPPED.50 DEEP MOUNTING HOLES(4-PLACES) A3: INFORMATION PLATE TO INCLUDE THE FOLLOWING: SULLAIR NAME AND LOGO SULLAIR P/N SET PRESSURE(S) PRESSURE RANGE MAX. INLET PRESSURE DATE CODE (NO VENDOR INFO) A4: REFERENCE:.062 ORFICE LOCATED BELOW THIS ELBOW A5: THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N APPLIED PER MANUFACTURES INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE REDUCING REGULATOR HOUSING THREADS AND INSTALLING INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT OF TORQUE. 750B ( R01) 55

56 1.21 Control System Manifold Exploded View R02 750B ( R01) 56

57 1.21 Control System Manifold Exploded View KEY PART DESCRIPTION QTY NOTES MANIFOLD, AIR CONTROLS H.P KIT, REPAIR RUN/START SOLENOID KIT, REPAIR SOLENOID COIL (FITS ALL) KIT, REPAIR CHECK VALVE KIT, REPAIR CP VALVE (LOW PRESSURE) KIT, REPAIR CP VALVE (HIGH PRESSURE) 1 EXPLODED VIEW NOTES: A1: NOT REQ D FOR SINGLE PRESSURE MACHINES. A2: NOT REQ D FOR XH & XHH MACHINES. REF: KIT IS FOR MACHINES UNDER 300PSI (HH&H) KIT IS FOR MACHINES OVER 300PSI (XH&XHH) REF: SULLAIR TAB DRAWING FOR KITS B ( R01) 57

58 1.22 Control System Components And Parts R11 750B ( R01) 58

59 1.22 Control System Components And Parts KEY PART DESCRIPTION QTY NOTES SNSR, PRESS 225PSIG 1-5VDC ENCL, COMP & MANIF BLK T SUPT, COMPASS ENCLOSURE 1600 T WS, EPDM 65 SHORE/SPGE RUBBER BLACK HARN, MANIFOLD-BLOCK SUPT, MANIFOLD 900HAF & 1600 T HOSE,MANF-BLW DN VLV SUPPLY HOSE,MANF-BLWDWNVLVDISCH HOSE,MANF-RECIRC VALVE HOSE,MANF-RUN/START HOSE,MANF-CTL SYS VENT HOSE, CONTROL SYS BOLT, SHOULDER 5/16-18 X FTG, HOSE BLKHD ELBOW 1/4 37 FLR DECAL, HOSE CTL LINE LOC-ENCL BSHG, OPEN/CLOSED PLUG, ELECT COMPASS AUX CONNECTOR CONNECTOR, HOSE 5/16 HOSE X 1/4 NPT CLAMP, HOSE 3/ GAUGE, CTL AIR PRESS PSI NUT, HEX F PLTD 5/ SCREW, HEX SER WASHER 5/16-18 X 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, HEX SER WASHER 3/8-16 X 1 1/ WASHER, PL-B REG PLTD 7/ HOSE, FUEL LINE 5/16 (FT) CONN, HOSE #10 X 1/ B ( R01) 59

60 1.22 Control System Components And Parts KEY PART DESCRIPTION QTY NOTES RIVET, POP 1/8 X 1/ UNION, 37FL BHD 1/ NUT, HEX LOCKING SS SCRW,PAN HD PH #4-40 X 1/2 SS HOSE, VITON 1/4OD X 1/8 ID FT 2 34 SEE_CHART_CNTL CONTROLLER, COMPASS L.P SEE_CHART_MANF MANIFOLD, AIR CONTROLS L.P. 1 EXPLODED/VIEW NOTES: A1: REAR VIEW. A2: WIRING HARNESS CONNECTOR. A3: USE ON OPEN FRAMES MACHINES ONLY. A4: MOUNT TO PEM NUTS IN A5: START/RUN A6: RECIRC A7: HI/LOW A8: WIRING HARNESS DETAILS. A9: DECAL LOCATION. A10: P2 CONTROLLER MODEL SINGLE PRESSURE DUAL PRESSURE MANIFOLD MODEL SINGLE PRESSURE DUAL PRESSURE 750B ( R01) 60

61 Notes 750B ( R01) 61

62 1.23 Discharge System, Non-Aftercooled R05 750B ( R01) 62

63 1.23 Discharge System, Non-Aftercooled KEY PART DESCRIPTION QTY NOTES SUPPORT, DISCH PIPE VALVE, BALL 2 FNPT W/O DRAIN FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE HOSE ASS Y, 3.00 DISCH 900HAF T PIPE ASSY, DISCH T BRACKET, RECEIVER SUPPORT WASHER,.625 HARDENED NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ U-BOLT, 3/8 X 2 1/2 PIPE PLTD 1 15 SEE_CHART_TNK M,RECEIVER SA 900HAF TIER III 1 EXPLODED VIEW NOTES: A1: TO FRAME. A3: AIR DISCHARGE. RECEIVER TANK PART MODEL , 750, 825, 900, & HH-750HH CE, 750CE, 825CE, 900CE, 1050CE, & 600HHCE-750HHCE 750B ( R01) 63

64 1.24 Discharge System, Aftercooled-Filtered R10 S1 750B ( R01) 64

65 1.24 Discharge System, Aftercooled-Filtered R10 S2 750B ( R01) 65

66 1.24 Discharge System, Aftercooled-Filtered KEY PART DESCRIPTION QTY NOTES VALVE, BALL 2 FNPT without DRAIN SUPPORT, FILTER FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR,TEMP RTD 3/4 O-RING PIPE ASS Y, HAF T PIPE ASSY, DISCH HAF T PIPE ASSY, WTR TRAP/FILTERS PIPE ASSY, 4-BOLT HAF PIPE ASS Y, DISCH HAF T VALVE, BALL 2.00 NPT LCKG 900HAF T PIPE ASSY, UPPER AC 4-BOLT 900HAF T PIPE ASSY, 90 DEG 4-BOLT 900HAF T PIPE ASSY, LONG 900HAF T PIPE ASSY, LOWER AC BOLT HOSE ASS Y, 3.00 DISCH 900HAF T M,FILTERS 900HAF TIER III SUPT, DISCH PIPE T3 INTERIM SUPT,SEP WTR TRAP T3 INTERIM SUPT, DISCHARGE PIPING SUPT, BRKT A/C UPPER LINE SUPT, BRKT A/C LOWER LINE SW, DIFF PRESS 750B/1600C AF HARN, WRG 750B FILTERED TUBE,1/4 OD SS 750B AF FILTERS TUBE,1/4 OD SS 750B AF FILTERS SPCR, AF 750B 1.00OD X.75LG SUPT, BRKT 750B PRESS DIFF SW BRACKET, RECEIVER SUPPORT 1 750B ( R01) 66

67 1.24 Discharge System, Aftercooled-Filtered KEY PART DESCRIPTION QTY NOTES WASHER,.625 HARDENED ELBOW, TUBE 90 DEG M 1/4 X 1/ ELBOW, TUBE 90 DEG M 1/4 X 1/ CONN, TUBE-MALE 1/4 X 1/ NUT, HEX LOCKING 3/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ SCREW, HEX SER WASHER 1/4-20 X 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9 45 SEE_CHART_SEP SA,MOISTURE TRAP TIER SEE_CHART_TANK M,RECEIVER SA 900HAF TIER III 1 EXPLODED VIEW NOTES: A1: TO AFTER-COOLER. A2: MOUNTED TO FUEL TANK. A3: TO BALL VALVE. A4: TO FLEX TUBE. A5: TO LOWER AC COOLER. A6: AC AIR OUTLET. A7: TO FRAME. MOISTURE TRAP PART MODEL NON CE MACHINES CE MACHINES 750B ( R01) 67

68 1.24 Discharge System, Aftercooled-Filtered KEY PART DESCRIPTION QTY NOTES RECEIVER TANK PART MODEL , 750, 825, & HH-750HH CE, 750CE, 825CE, 900CE, 600HHCE-750HHCE 750B ( R01) 68

69 Notes 750B ( R01) 69

70 1.25 Discharge System, Aftercooled R01 S1 750B ( R01) 70

71 1.25 Discharge System, Aftercooled R01 S2 750B ( R01) 71

72 1.25 Discharge System, Aftercooled KEY PART DESCRIPTION QTY NOTES VALVE, BALL 2 FNPT W/O DRAIN SUPPORT, FILTER FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR,TEMP RTD 3/4 O-RING PIPE ASS Y, HAF T PIPE ASSY, DISCH HAF T PIPE ASSY, 4-BOLT HAF PIPE ASS Y, DISCH HAF T VALVE, BALL 2.00 NPT LCKG 900HAF T PIPE ASSY, UPPER AC 4-BOLT 900HAF T PIPE ASSY, 90 DEG 4-BOLT 900HAF T PIPE ASSY, LONG 900HAF T PIPE ASSY, LOWER AC BOLT HOSE ASS Y, 3.00 DISCH 900HAF T SUPT, DISCH PIPE T3 INTERIM SUPT, DISCHARGE PIPING SUPT, BRKT A/C UPPER LINE SUPT, BRKT A/C LOWER LINE PIPE ASSY,WTR SEP AC 2 750B BRACKET, RECEIVER SUPPORT WASHER,.625 HARDENED NUT, HEX LOCKING 3/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ B ( R01) 72

73 1.25 Discharge System, Aftercooled KEY PART DESCRIPTION QTY NOTES WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ PLUG, PIPE 1/8 3000# STL PLT U-BOLT, 3/8 X 2 1/2 PIPE PLTD 8 33 SEE_CHART_SEP SA,MOISTURE TRAP 750B 1 34 SEE_CHART_TNK M,RECEIVER SA 900HAF TIER III 1 EXPLODED VIEW NOTES: A1: TO AFTER-COOLER. A2: MOUNTED TO FUEL TANK. A3: TO BALL VALVE. A4: TO FLEX TUBE. A5: TO LOWER AC COOLER. A6: AC AIR OUTLET. A7: TO FRAME. MOISTURE TRAP PART MODEL NON CE MACHINES CE MACHINES RECEIVER TANK PART MODEL , 750, 825, & HH-750HH CE, 750CE, 825CE, 900CE, 600HHCE-750HHCE 750B ( R01) 73

74 1.26 Discharge System, Aftercooled 1050 Std R02 S1 750B ( R01) 74

75 1.26 Discharge System, Aftercooled 1050 Std R02 S2 750B ( R01) 75

76 1.26 Discharge System, Aftercooled 1050 Std KEY PART DESCRIPTION QTY NOTES VALVE, BALL 2 FNPT W/O DRAIN SUPPORT, FILTER FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR,TEMP RTD 3/4 O-RING PIPE ASS Y, HAF T PIPE ASSY, DISCH HAF T PIPE ASSY, 4-BOLT HAF PIPE ASS Y, DISCH HAF T VALVE, BALL 2.00 NPT LCKG 900HAF T PIPE ASSY, UPPER AC 4-BOLT 900HAF T PIPE ASSY, 90 DEG 4-BOLT 900HAF T PIPE ASSY, LONG 900HAF T PIPE ASSY, LOWER AC BOLT SUPT, DISCH PIPE T3 INTERIM SUPT,SEP WTR TRAP T3 INTERIM PIPE ASSY, DISCH SYS T SUPT, DISCHARGE PIPING SUPT, BRKT A/C UPPER LINE SUPT, BRKT A/C LOWER LINE PIPE ASSY, DISCH 750B (1050) T BRACKET, RECEIVER SUPPORT WASHER,.625 HARDENED NUT, HEX LOCKING 3/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X B ( R01) 76

77 1.26 Discharge System, Aftercooled 1050 Std KEY PART DESCRIPTION QTY NOTES CAPSCR, HEX GR5 3/8-16 X 1 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ PLUG, PIPE 1/8 3000# STL PLT PLUG, PIPE 1/4 3000# STL PLT U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9 35 SEE CHART M,RECEIVER SA 900HAF TIER III 1 36 SEE_CHART_SEP SA,MOISTURE TRAP TIER 3 1 EXPLODED VIEW NOTES: A1: TO AFTER-COOLER. A2: TO BALL VALVE. A3: FLEX TUBE. A4: TO LOWER AC COOLER. A5: AC AIR OUTLET. A6: TO FRAME. Q1: FOR RECEIVER TANK SEE DRAWING Q2: TO FUEL TANK. MOISTURE TRAP PART MODEL NON-CE MACHINES CE MACHINES RECEIVER TANK PART MODEL NON-CE MACHINES CE MACHINES 750B ( R01) 77

78 1.27 Discharge System, Aftercooled & Filtered 1050 Std R01S1 750B ( R01) 78

79 1.27 Discharge System, Aftercooled & Filtered 1050 Std R01S2 750B ( R01) 79

80 1.27 Discharge System, Aftercooled & Filtered 1050 Std KEY PART DESCRIPTION QTY NOTES VALVE, BALL 2 FNPT W/O DRAIN SUPPORT, FILTER FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR,TEMP RTD 3/4 O-RING PIPE ASS Y, HAF T PIPE ASSY, DISCH HAF T PIPE ASSY, WTR TRAP/FILTERS PIPE ASSY, 4-BOLT HAF PIPE ASS Y, DISCH HAF T VALVE, BALL 2.00 NPT LCKG 900HAF T PIPE ASSY, UPPER AC 4-BOLT 900HAF T PIPE ASSY, 90 DEG 4-BOLT 900HAF T PIPE ASSY, LONG 900HAF T PIPE ASSY, LOWER AC BOLT M,MOISTURE TRAP 900HAF TIER III SA,RECEIVER 100/150 T SUPT, DISCH PIPE T3 INTERIM SUPT,SEP WTR TRAP T3 INTERIM SUPT, DISCHARGE PIPING SUPT, BRKT A/C UPPER LINE SUPT, BRKT A/C LOWER LINE PIPE ASSY, DISCH 750B (1050) T SW, DIFF PRESS 750B/1600C AF HARN, WRG 750B FILTERED TUBE,1/4 OD SS 750B AF FILTERS TUBE,1/4 OD SS 750B AF FILTERS 1 750B ( R01) 80

81 1.27 Discharge System, Aftercooled & Filtered 1050 Std KEY PART DESCRIPTION QTY NOTES SPCR, AF 750B 1.00OD X.75LG SUPT, BRKT 750B PRESS DIFF SW SA,FILTERS AC 1050 T BRACKET, RECEIVER SUPPORT WASHER,.625 HARDENED ELBOW, TUBE 90 DEG M 1/4 X 1/ ELBOW, TUBE 90 DEG M 1/4 X 1/ CONN, TUBE-MALE 1/4 X 1/ NUT, HEX LOCKING 3/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ SCREW, HEX SER WASHER 1/4-20 X 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9 EXPLODED VIEW NOTES: A1: TO AFTER-COOLER. A2: MOUNTED TO FUEL TANK. A3: TO LOWER AC COOLER. A4: AC AIR OUTLET. A5: TO FRAME. A6: TO B ( R01) 81

82 1.28 Receiver Sub Assembly R13 750B ( R01) 82

83 1.28 Receiver Sub Assembly KEY PART DESCRIPTION QTY NOTES SA, RECEIVER OIL FILL ADPT, TUBE ASSY W/4-BOLT FLNG CONN,TUBE OIL RETURN 5/16X1/ ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR, PRESS 225PSIG 1-5VDC SW,HTM 250 DEG F - 3/4-16 SAE ADPT,MALE PIPE 1/2 X 3/ VALVE, MIN PRESS 2 NPT TUBE, 5/16 OD X.032 X ELEMENT, FLUID SEPARATOR NUT, CAP 37F X STRAINER, 1/2 Y CONN, TUBE-M 5/16 X 1/ ELBOW, 37FL 45M 3/4 X 1/ CONN, 37 FL/MPT PLTD 1/2 X 1/ CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 3/ ELBOW, 37FL 90F 1/4 X 1/ NIPPLE, PIPE-XS PLT 1/2 X NIPPLE, PIPE-XS PLT 1 1/2 X CL NIPPLE, PIPE-XS PLT 2 X PLUG, PIPE 1/8 3000# STL PLT PLUG, PIPE 1 1/2 3000# STL PLT BUSHING, RED PLTD 1/4 X 1/ BUSHING, RED PLTD 1/2 X 1/ BUSHING, RED PLTD 1/2 X 1/ BUSHING, RED PLTD 3/4 X 1/ UNION, PIPE-BRS SEAT 1/2 300# PLT TEE, PIPE PLTD 1/ B ( R01) 83

84 1.28 Receiver Sub Assembly KEY PART DESCRIPTION QTY NOTES TEE, PIPE PLTD 1 1/ CROSS, FEMALE PIPE NPTF 1/ SEE_CHART_TNK TANK, OIL RECEIVER 1 34 SEE_CHART_VLV VALVE, RELIEF 1 EXPLODED VIEW NOTES: A1: 12 X 5/8-11 X 2.25 HEX HEAD CAP SCREWS SUPPLIED W/TANK. A2: 12 X 5/8 HARDNED WASHERS SUPPLIED W/TANK. A3: TO DISCHARGE PIPE ASSY. A4: TO AIR END DISCHARGE. A5: TO OIL SUMP. A6: P1 (DRY) SUMP TRANSDUCER. A7: P3 (WET) SUMP TRANSDUCER. A8: RTT (RECEIVER TANK TEMPERATURE) TO COMPASS CONTROLLER. A9: TO SCAVANGE LINE. A10: TO BLOW DOWN VALVE. A11: TO SUPPLY MANIFOLD BLOCK. A12: REMOVE FOR OPTIONAL LOUVERS ONLY. RECEIVER TANK PART MODEL , 750, 825, 900, & HH & 750HH CE, 750CE, 825CE, 750CE, 900CE, & 1050CE RELIEF VALVE PART MODEL , 750, 825, 900, & HH & 750HH CE, 750CE, 825CE, 900CE, & 1050CE 750B ( R01) 84

85 Notes 750B ( R01) 85

86 1.29 Discharge Air Filters R03 750B ( R01) 86

87 1.29 Discharge Air Filters KEY PART DESCRIPTION QTY NOTES ADPT, 2 TUBE ASSY W/4-BOLT FLG SCF-910N 3 NPT W/AUTO DRAINS SCH-910N 3 NPT W/AUTO DRAINS KIT,SC HEAD CLAMP HOSE,ASSY DRAINS FILTERS 750B T BUSHING, RED PLTD 3 X 2 2 EXPLODED VIEW NOTES: A1: INLET A2: OUTLET 750B ( R01) 87

88 1.30 Discharge Air Filters R01 750B ( R01) 88

89 1.30 Discharge Air Filters 1050 KEY PART DESCRIPTION QTY NOTES VALVE, BALL 2 FNPT W/O DRAIN SUPPORT, FILTER FLG, KIT SAE SPLT 2 - VITON FLG, 3 SAE J518 CODE ADPT, 2 TUBE ASSY W/4-BOLT FLG SNSR,TEMP RTD 3/4 O-RING PIPE ASS Y, HAF T PIPE ASSY, DISCH HAF T PIPE ASSY, WTR TRAP/FILTERS PIPE ASSY, 4-BOLT HAF PIPE ASS Y, DISCH HAF T VALVE, BALL 2.00 NPT LCKG 900HAF T PIPE ASSY, UPPER AC 4-BOLT 900HAF T PIPE ASSY, 90 DEG 4-BOLT 900HAF T PIPE ASSY, LONG 900HAF T PIPE ASSY, LOWER AC BOLT M,MOISTURE TRAP 900HAF TIER III SA,RECEIVER 100/150 T SUPT, DISCH PIPE T3 INTERIM SUPT,SEP WTR TRAP T3 INTERIM SUPT, DISCHARGE PIPING SUPT, BRKT A/C UPPER LINE SUPT, BRKT A/C LOWER LINE PIPE ASSY, DISCH 750B (1050) T SW, DIFF PRESS 750B/1600C AF HARN, WRG 750B FILTERED TUBE,1/4 OD SS 750B AF FILTERS TUBE,1/4 OD SS 750B AF FILTERS 1 750B ( R01) 89

90 1.30 Discharge Air Filters 1050 KEY PART DESCRIPTION QTY NOTES SPCR, AF 750B 1.00OD X.75LG SUPT, BRKT 750B PRESS DIFF SW SA,FILTERS AC 1050 T BRACKET, RECEIVER SUPPORT WASHER,.625 HARDENED ELBOW, TUBE 90 DEG M 1/4 X 1/ ELBOW, TUBE 90 DEG M 1/4 X 1/ CONN, TUBE-MALE 1/4 X 1/ NUT, HEX LOCKING 3/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR8 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ SCREW, HEX SER WASHER 1/4-20 X 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ U-BOLT, 3/8 X 2 1/2 PIPE PLTD 9 EXPLODED VIEW NOTES: A1: TO AFTER-COOLER. A2: MOUNTED TO FUEL TANK. A3: TO LOWER AC COOLER. A4: AC AIR OUTLET. A5: TO FRAME. A6: TO B ( R01) 90

91 Notes 750B ( R01) 91

92 1.31 Receiver Oil Fill Sub Assembly R02 750B ( R01) 92

93 1.31 Receiver Oil Fill Sub Assembly KEY PART DESCRIPTION QTY NOTES ADPT, RECEIVER OIL FILL 185DPQ GL, SIGHT OIL LEVEL 1-1/2 PLTD PLUG, O-RING BOSS SAE 1 1/ TEE, PIPE PLTD 1 1/ B ( R01) 93

94 1.32 Fuel System R08 s1 750B ( R01) 94

95 1.32 Fuel System R08 s2 750B ( R01) 95

96 1.32 Fuel System KEY PART DESCRIPTION QTY NOTES CLAMP, T-BOLT SS BAND 2.75 ID FILLER, FUEL W/SCREEN 2.6 DIA VALVE, FUEL DIVERSION 3-WAY HOSE, FUEL FILLER NECK 1600 T CPLG, QIK DISC FM 1/ CPLG, QIK DISC FM 3/ CPLG, QIK DISC MALE X 1/ CPLG, QIK DISC MALE 3/ FLG, FUEL PICK-UP/RET W/O GUAGE HOSE,BALL VLV 3 WAY - AUX CONN HOSE,BALL VLV 3 WAY - TNK HOSE,BALL VLV 3 WAY - MAIN TNK HOSE, FEMALE JIC 37 DEG 9/ HOSE, FEMALE JIC 37 DEG 3/ SDR,FUEL LEVEL 900HAF T INSUL,O-CELL FOAM 2.00 THICK FLTR,FUEL TANK VENT 1/2NPT TANK, FUEL 115 GAL 750B T GASKET, FUEL GAUGE NEOPRENE CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR5 5/8-11 X 1 3/ SCREW, HEX SER WASHER 5/16-18 X 1 1/ WASHER, PL-B REG PLTD 5/ CONN, 37 FL/MPT PLTD 3/8 X 3/ CONN, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, 37FL 90M 3/8 X 3/ B ( R01) 96

97 1.32 Fuel System KEY PART DESCRIPTION QTY NOTES ELBOW, PIPE 90 DEG PLT 1/ NIPPLE, PIPE PLTD 1/2 X ADAPTER, PLTD 3/8 X 9/ ADAPTER, PLTD 1/2 X 3/ UNION, 37FL/NPTF BHD 3/ UNION, 37FL/NPTF BHD 1/ SCRW,SEAL PHILLIP X VIEW NOTES: A1: FUEL LINE FROM EXTERNAL TANK. A2: FUEL LINE FROM ENGINE. A3: FUEL LINE TO EXTERNAL TANK. A4: HANDLE SHOWN AT EXTERNAL POSITION. A5: FUEL LINE TO ENGINE. A6: FUEL LINE TO INTERNAL TANK. A7: FUEL LINE FROM INTERNAL TANK. A8: CENTER DECAL AS SHOWN AROUND FUEL SELECTOR SWITCH AND HOLES ON LIFTING BAIL. Q1: FUEL FILLER CAP , REFERENCE DWG: B ( R01) 97

98 1.33 Moisture Trap Assembly, Aftercooled R01 750B ( R01) 98

99 1.33 Moisture Trap Assembly, Aftercooled KEY PART DESCRIPTION QTY NOTES ADPT, 2 TUBE ASSY W/4-BOLT FLG FITTING, HOSE END M 5/8 X 1/ VALVE, 2-WAY PNEUMATIC N.C ELBOW, 1/4 TUBE X 1/4 NPT ORIFICE, M X.50M NIPPLE, PIPE-XS PLT 3/8 X NIPPLE, PIPE-XS PLT 1/2 X CL NIPPLE, PIPE-XS PLT 3/4 X PLUG, PIPE 1/2 3000# STL PLT ELBOW, PIPE 90 DEG 300# PLT 1/ BUSHING, RED PLTD 1/2 X 1/ BUSHING, RED PLTD 1/2 X 3/ TEE, PIPE PLTD 1/ BUSHING, RED HEX PLTD 2 1/2 X COUPLING, RED 3/4 X 1/2 3000# PLT 1 16 SEE-CHART-SEP SEP,WTR W/TRAP 2-1/2 1 WATER SEPERATOR/TRAP CHART PART NO. APPLICATION CE NON-CE (STD) 750B ( R01) 99

100 1.34 Moisture Trap Assembly, Aftercooled/Filtered, AC 900 CE, AC R07 750B ( R01) 100

101 1.34 Moisture Trap Assembly, Aftercooled/Filtered, AC 900 CE, AC 1050 KEY PART DESCRIPTION QTY NOTES TUBE, NYLON.25 OD X.04W BLACK (FT) ADPT, 2 TUBE ASSY W/4-BOLT FLG FITTING, HOSE END M 5/8 X 1/ VALVE, 2-WAY PNEUMATIC N.C ELBOW, 1/4 TUBE X 1/4 NPT ORIFICE, M X.50M NIPPLE, PIPE-XS PLT 3/8 X NIPPLE, PIPE-XS PLT 3/4 X NIPPLE, PIPE-XS PLT 2 1/2 X PLUG, PIPE 1/2 3000# STL PLT ELBOW, PIPE 90 DEG 300# PLT 2 1/ BUSHING, RED PLTD 1/2 X 1/ BUSHING, RED PLTD 1/2 X 3/ TEE, PIPE PLTD 1/ BUSHING, RED HEX PLTD 2 1/2 X ELBOW, RED 3/4 X 1/2 150# PLT 1 17 SEE-CHART-SEP SEP,WTR W/TRAP 2-1/2 1 WATER SEPERATOR/TRAP CHART PART NO. APPLICATION CE NON-CE (STD) 750B ( R01) 101

102 1.35 Control Lines R04 750B ( R01) 102

103 1.35 Control Lines KEY PART DESCRIPTION QTY NOTES HOSE,MANF BHD - REC TNK HOSE, ASSY CONTROL LINE BUNDLE HOSE, MED PRESS CLAMP, HOSE 2 3/8 I.D B ( R01) 103

104 1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard R10S1 750B ( R01) 104

105 1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard R10S2 750B ( R01) 105

106 1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard R10S3 750B ( R01) 106

107 1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard KEY PART DESCRIPTION QTY NOTES BRACKET, SPRING HANGER MTG CS BRACKET, SPRING HANGER MTG SS DRAWBAR, A-FRAME AXLE,ELEC BK 77 TRCK X 62 S.C NUT, SHACKLE (DEXTER 6-7) BOLT, SHACKLE (DEXTER 7-17) CHAIN, ASSY 3/8 X 48 W/HOOK COUPLING LINK, SAFETY CHAIN CABLE, BRK 54 LG 600H TIRE, WHEEL ASSY 16.00* SUPT, ENCL COMPASS & MANF BLK FRM ASSY, 4-WHEEL 750B JACK,ASSY RECTR GROMMET, RUB 2GD X.18GW CHAIN, TETHER FRAME DRAIN PLUG FENDER, TANDEM LH GALV SUPT, FENDER SIDE GALV SUPT, FENDER SIDE GALV FENDER, TANDEM RH 750 GALV PLUG, 2-1/2 X 1-3/16 SS/NITRIL EQUALIZER, RUNNING GEAR SW,BRK AWAY CABLE ACTUATED SUPT,BRKT BATT BREAKAWAY CPLG,CHAIN SAFETY BOLT, KEEPER (DEXTER ) NUT, KEEPER (DEXTER ) LEVER, HANDBRAKE PIN, YOKE EQUILIZER, 5 X 1-1/2 X 1/ B ( R01) 107

108 1.36 Frame, Running Gear and Parts, Tandem Axle, Electric Brakes Standard KEY PART DESCRIPTION QTY NOTES YOKE, 5/16-24 THRD SPACER, LEVER ASSEMBLY EYE, 3 LUNETTE DEMOUNTABLE ROD,THRD 5/16-24 X 6 1/ SPACER, BREAK LEVER 250P BRACKET, LUNETTE EYE CLAMP, HOSE 9/16 ID NUT, HEX F PLTD 5/ NUT, HEX LOCKING 5/ NUT, HEX LOCKING 1/ NUT, HEX LOCKING 5/ NUT, HEX METRIC M6 X CAPSCR, HEX GR5 3/8-16 X 2 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ CAPSCR, HEX GR5 5/8-11 X CAPSCR, HEX GR5 5/8-11 X 4 3/ SCRW, SOC ISO 4762 M6 X 25MM SCREW, HEX SER WASHER 5/16-18 X 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 5/16-18 X WASHER, BEVEL 5/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 5/ WASHER, SPR LOCK-METRIC PLTD M NUT, HX JAM RH PLTD 5/ NOTES: A1: INCLUDED WITH B ( R01) 108

109 Notes 750B ( R01) 109

110 1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes R07s1 750B ( R01) 110

111 1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes R07s2 750B ( R01) 111

112 1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes KEY PART DESCRIPTION QTY NOTES BRACKET, SPRING HANGER MTG CS BRACKET, SPRING HANGER MTG SS DRAWBAR, A-FRAME NUT, SHACKLE (DEXTER 6-7) BOLT, SHACKLE (DEXTER 7-17) CHAIN, ASSY 3/8 X 48 W/HOOK COUPLING LINK, SAFETY CHAIN AXLE, HYD BRAKE 77 TR X 62 SC TIRE, WHEEL ASSY 16.00* HOSE, HYD BRAKE 1/8 X 25 LG SUPT, ENCL COMPASS & MANF BLK FRM ASSY, 4-WHEEL 750B JACK, SCREW GROMMET, RUB 2GD X.18GW CHAIN, TETHER FRAME DRAIN PLUG CABLE, BRK HYD T FENDER, TANDEM LH 750 GALV SUPT,FENDER SIDE 750 GALV SUPT,FENDER SIDE 750 GALV FENDER, TANDEM RH 750 GALV PLUG, 2-1/2 X 1-3/16 SS/NITRIL EQUALIZER, RUNNING GEAR CPLG,CHAIN SAFETY BOLT, KEEPER (DEXTER ) NUT, KEEPER (DEXTER ) LEVER, HANDBRAKE CLAMP, SPEED TUBE 1/ ADAPTER, WEATHERHEAD B ( R01) 112

113 1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes KEY PART DESCRIPTION QTY NOTES PIN, YOKE EQUILIZER, 5 X 1-1/2 X 1/ YOKE, 5/16-24 THRD SPACER, LEVER ASSEMBLY UNION, INVRT 45 FLR 1/4 TUBE LINE, BRAKE 1/4 X 60 LG TEE, BRAKE LINE 1/4 INVERT FLR BSHG, RED 3/16 X 1/4 INVERT SEAT SA, ACTUATOR BRAKE SURGE HYD ROD,THRD 5/16-24 X 6 1/ SPACER, BREAK LEVER 250P LINE, BRAKE 3/16 X 20 LG LINE, BRAKE 3/16 X 51 LG CLAMP, HOSE 7/8 I.D NUT, HEX F PLTD 5/ NUT, HEX LOCKING 1/ NUT, HEX LOCKING 5/ CAPSCR, HEX GR5 3/8-16 X 2 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ CAPSCR, HEX GR5 5/8-11 X SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 5/16-18 X SCREW, HEX SER WASHER 5/16-18 X 1 1/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 3/ SCREW, SELF-DRILL 1/4 X 1 1/ WASHER, BEVEL 5/ WASHER, SPR LOCK REG PLTD 1/ B ( R01) 113

114 1.37 Frame, Running Gear and Parts, Tandem Axle, Hydraulic Brakes KEY PART DESCRIPTION QTY NOTES WASHER, PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 5/ WRAP, TIE NYLON TY 27M NUT, HX JAM RH PLTD 5/ B ( R01) 114

115 Notes 750B ( R01) 115

116 1.38 Frame, Running Gear and Parts, Wagon R06 750B ( R01) 116

117 1.38 Frame, Running Gear and Parts, Wagon KEY PART DESCRIPTION QTY NOTES AXLE, ASSY FRONT W CLP, HOSE 3/8 OD TIRE, WHEEL ASSY 16.00* SUPT, ENCL COMPASS & MANF BLK FRM ASSY, 4-WHEEL 900HAF T CHAIN, TETHER FRAME DRAIN PLUG PLUG,HOLE 2.00 BLACK NYLON SUPT, FENDER SIDE GALV FENDER, 4-WHL 750 DPQ GALV CABLE, BRK HYD T PLUG, 2-1/2 X 1-3/16 SS/NITRIL SUPT,BRKT BRAKE LINES 750B DWQ LEVER, HANDBRAKE PIN, YOKE EQUILIZER, 5 X 1-1/2 X 1/ YOKE, 5/16-24 THRD AXLE, ASSY REAR 600 Q-4W W/PARK BRAKE DRAWBAR, ASSY 48 4W 1300H-1600Q HANGER, SPRING ASSY 750 JD 4-W ROD,THRD 5/16-24 X 6 1/ SPACER, BREAK LEVER 250P NUT, HEX F PLTD 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ CAPSCR, HEX GR5 3/4-10 X 4 1/ SCREW, HEX SER WASHER 5/16-18 X 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 3/ NUT, HX JAM RH PLTD 5/ B ( R01) 117

118 1.39 Frame and Parts, Without Running Gear R04 750B ( R01) 118

119 1.39 Frame and Parts, Without Running Gear KEY PART DESCRIPTION QTY NOTES CHAN, UTILITY MTG SUPT, ENCL COMPASS & MANF BLK FRM ASSY, 4-WHEEL 900HAF T CHAIN, TETHER FRAME DRAIN PLUG PLUG,HOLE 2.00 BLACK NYLON PLUG, 2-1/2 X 1-3/16 SS/NITRIL CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 1/2-13 X 1 1/ WASHER, SPR LOCK REG PLTD 3/ WASHER, SPR LOCK REG PLTD 1/ B ( R01) 119

120 1.40 Canopy and Parts R01 s1 750B ( R01) 120

121 1.40 Canopy and Parts R01 S2 750B ( R01) 121

122 1.40 Canopy and Parts R01 S3 750B ( R01) 122

123 1.40 Canopy and Parts R01 S4 750B ( R01) 123

124 1.40 Canopy and Parts KEY PART GREEN GALV WHITE GALV YELLOW GALVE STAINLESS DESCRIPTION QTY NOTES PNL, ACST FOAM 4.5 X 48 X 1.5 X PNL, ACST FOAM 25 X 48 X CAPSCR, BUTTON HEAD 5/16-18 X 3/ BAF, FRT CS T BAF,FRT SS 900HAF T CAP,RAIN RADATOR 900HAF T3 TAB PNL, ACST FOAM 7 X 38 X 3.63 X PNL, ACST FOAM 7 X 38 X 3.63 X PNL, ACST FOAM 2.50 X 48 X PNL, ACST FOAM 4 X 38 X PNL,ACST FOAM 1.00 T PNL, ACST FOAM 9.5 X 26.5 X PNL, ACST FOAM 9.5 X 16 X PNL, ACST FOAM 11.5 X 48 X PNL, ACST FOAM 4 X 32.5 X PNL,ACST FOAM T CAN,ASSY SS 750B T3 TAB CANOPY, ASSY CS 750B T3 TAB CAN,ASSY FRONT 750B T3 TAB CAN,ASSY REAR 750B T3 TAB CAN,ASSY ROOF 750B T3 TAB PLT,UREA FILL CVR 750C (TAB) WEATHERSTRIP, 3/16 X 3/8 FT CAPSCR, HEX GR5 7/16-14 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 5/16-18 X WASHER, SPR LOCK REG PLTD 7/ WASHER, PL-B WIDE PLTD 7/ SCREW, HX SER WSHR 5/16 X 3/ B ( R01) 124

125 1.40 Canopy and Parts KEY PART GREEN GALV WHITE GALV YELLOW GALVE STAINLESS DESCRIPTION QTY NOTES NOTES: A1: TO FRONT PANEL ASSY A2: TO REAR PANEL ASSY A3: TO ROOF RANEL ASSY A4: TO FRAME ASSY A5: TO LIFTING BAIL A6: COMPONENTS SHOWN FOR REF ONLY THEY ARE INCLUDED ON OTHER DWGS A7: USE ON 750C (VOLVO T4) ONLY A8: USE ON 750B (CAT T3) ONLY CATERPILLAR 750B CANOPY ASSEMBLY REFERENCE CHART STAINLESS GREEN WHITE YELLOW STEEL GALV GALV GALV BOM NO VOLVO 750C CANOPY ASSEMBLY REFERENCE CHART STAINLESS GREEN WHITE YELLOW STEEL GALV GALV GALV BOM NO B ( R01) 125

126 1.41 Canopy and Parts Assembly, Front Panels R01 750B ( R01) 126

127 1.41 Canopy and Parts Assembly, Front Panels KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QTY NOTES LATCH, PAD-LOCKABLE DOOR, CTRL PANEL 1600 T GASKET, SPONGE-RUBBER BLACK HNG, CANOPY DOOR 16 IN-LBS BLACK DOOR, CTRL LWR PANEL & 1600 T HNG,DR CANOPY 750B/1600C PNL,CAN FRNT R CORN 750 T3 TAB PNL,CAN FRNT L CORN 750 T3 TAB PNL,CAN BOT FRONT 750 T3 TAB PNL,CAN TOP FRONT 750 T3 TAB SUPT,CAN DOOR 750 T ROD,DOOR PROP 3/ DOOR,CAN 750B FRONT T3 TAB PLT,DOOR WEAR CANOPY SCREW, MACH PHILL #10-24 X 1/ NUT, HEX F PLTD 5/ SCREW, MACH-FLAT HD #10-24 X 3/ NUT, RETAINER J 5/ SCREW, HX SER WSHR 5/16 X 3/ SCR, FL M8 X 20 SS T BLK 12 BARE-STAIN GREEN GALV WHITE GALV YELLOW GALV ASS Y P/N REV B ( R01) 127

128 1.42 Canopy Panel Assembly, Curbside R04 750B ( R01) 128

129 1.42 Canopy Panel Assembly, Curbside KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QYT NOTES GASKET, SPONGE-RUBBER BLACK PLUG, HOLE T HNG,DR CANOPY 750B/1600C PANEL, CANOPY CURB SIDE FRONT T3 (TAB) PANEL,CANOPY BOTTOM SIDES T3 TAB PNL,CAN TOP SIDES T3 TAB SUPT,CAN DOOR 750 T DOOR,CAN 750B SIDES T3 PURCH HOLDER, DOOR RUBBER PLT,DOOR WEAR CANOPY PNL,CANOPY CS REAR (TAB) SPACER, CANOPY DOOR HOLDER NUT, HEX F PLTD 5/ CAPSCR, HEX 8.8 M6 X 12MM CAPSCR, HEX 8.8 M6 X 50MM SCREW, MACH-FLAT HD #10-24 X 3/ SCREW, HX SER WSHR 5/16 X 3/ SCR, FL M8 X 20 SS T BLK 12 BARE-SST GALV GREEN GALV WHITE GALV YELLOW GALV ASS Y REV B ( R01) 129

130 1.43 Canopy Panel Assembly, Street Side R03 750B ( R01) 130

131 1.43 Canopy Panel Assembly, Street Side KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QTY NOTES GASKET, SPONGE-RUBBER BLACK PLUG, HOLE T HNG,DR CANOPY 750B/1600C PANEL,CANOPY BOTTOM SIDES T3 TAB PNL,CAN TOP SIDES T3 TAB PANEL, CANOPY STREET SIDE FRONT T3 (TAB) PANEL,CANOPY STREET 5100 REAR T3 (TAB) SUPT,CAN DOOR 750 T DOOR,CAN 750B SIDES T3 PURCH HOLDER, DOOR RUBBER PLT,DOOR WEAR CANOPY SPACER, CANOPY DOOR HOLDER NUT, HEX F PLTD 5/ CAPSCR, HEX 8.8 M6 X 12MM CAPSCR, HEX 8.8 M6 X 50MM SCREW, MACH-FLAT HD #10-24 X 3/ SCREW, HX SER WSHR 5/16 X 3/ SCR, FL M8 X 20 SS T BLK 12 BARE-SST GALV GREEN GALV WHITE GALV YELLOW ASS Y P/N REV B ( R01) 131

132 1.44 Canopy Panel Assembly, Back R02 750B ( R01) 132

133 1.44 Canopy Panel Assembly, Back KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QTY NOTES GASKET, SPONGE-RUBBER BLACK HNG,DR CANOPY 750B/1600C PNL,CAN RR CORN 750 T3 TAB PNL,CAN BOT END 750 T3 TAB PNL,CAN REAR TOP 750 T3 TAB PNL,CAN RL CORN 750 T3 TAB SUPT,CAN DOOR 750 T ROD,DOOR PROP 3/ PLUG,HOLE.875 DIA BLK PLT,DOOR WEAR CANOPY DOOR,CAN 750C REAR (TAB) NUT, HEX F PLTD 5/ SCREW, MACH-FLAT HD #10-24 X 3/ SCREW, HX SER WSHR 5/16 X 3/ SCR, FL M8 X 20 SS T BLK 12 BARE-SST GREEN GALV WHITE GALV YELLOW GALV ASS Y P/N REV B ( R01) 133

134 1.45 Canopy Panel Assembly, Roof R03 750B ( R01) 134

135 1.45 Canopy Panel Assembly, Roof KEY PART GREEN GALV WHITE GALV YELLOW GALV STAINLESS DESCRIPTION QTY NOTES PNL, ACST FOAM 17.5 X 17.5 X CVR,SEP ACS PNL CAP,RAIN RADATOR 900HAF T3 TAB PNL,CAN ROOF FRONT 750 T3 TAB PNL,CAN RF 750 T3 US TAB RTNR, PIN 2 ACST FOAM PNL,CAN ROOF CENTER 750 T3 TAB SCREW, HX SER WSHR 5/16 X 3/4 18 BARE-SST GREEN GALV WHITE GALV YELLOW GALV ASS Y P/N REV B ( R01) 135

136 1.46 Shutters, Cold Weather - Optional R03 750B ( R01) 136

137 1.46 Shutters, Cold Weather - Optional KEY PART DESCRIPTION QTY NOTES GROMMET, 0.50 X INSERT, NYLON TUBING 1/4 OD TUBE,NYL.25 OD X 040W BLK(FT) CAPSCR, BUTTON HEAD 5/16-18 X 3/ ORF, FNPT *.25 MNPT VENT, FUEL TANK SHTR, COLD WEATHER CS 750-9O0 T SHTR, COLD WEATHER SS T SHTR, COLD WEATHER REAR DOOR SUPT, DOOR STAY MALE 750B T SUPT, DOOR STAY FEMALE 750B T HOSE, FM 37 JIC 1/4 X 150 LG BAR, RD 5/16 DIA. FRM 750B T HARN,WRG COLD WEATHER 750B VALVE, SOL 3-WAY W/VENT 1600D GROMMET, RUBBER ELBOW, 1/4 TUBE X 1/4 NPT CONN,TUBE-STRT 1/8MNPT X1/4 T CLAMP, HOSE 9/16 ID TEE, TUBE UNION 1/ PIN, COTTER EP-SC 1/8 X 1/1/ WASHER, SPR LOCK REG PLTD 7/ WASHER, PL-B REG PLTD 5/ BUSHING, RED PLTD 1/4 X 1/ UNION, 37FL/NPT BHD 1/4 1 EXPLODED VIEW NOTES: A1: STREET SIDE & BACK DOOR ASSEMBLY A2: TO RECEIVER TANK A3: TO CURVE SIDE SHUTTER A4: TO BACKDOOR SHUTTER A5: TO STREET SIDE SHUTTER A6: TO MAIN HARNESS ROTATE SOLENOID VALVE (ITEM 15) TO FIT 750B ( R01) 137

138 1.47 Electrical Parts R00 S1 750B ( R01) 138

139 1.47 Electrical Parts R00 S2 750B ( R01) 139

140 1.47 Electrical Parts R00 S3 750B ( R01) 140

141 1.47 Electrical Parts KEY PART DESCRIPTION QTY NOTES SOL, SPNO 24VDC CONT-DUTY GRIP,CD N X 1/ CHNL, BATT HOLD DWN Q SUPPORT, RELAY C WASHER, FLAT 5/16 X 11/16 SS BLACK ENCLOSURE, MANUAL-PAK SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS TRAY, BATTERY 900HAF T CABLE,BATY 2/0 24 LG C RED CABLE,BATY 2/0 12 LG C BLK GASKET, E-STOP LARGE PORTABLE MACH ENCL, LARGE PORTABLE E-STOP PLATE, COVER LARGE PORTABLE E-STOP LOCK, BATT DISCONNECT SWITCH SUPT, PLATE ADAPTER MANUAL CABLE,BATY 2/0 16 L HARNESS,MAIN 750 T HARN, BATY CABLE 750B BATY,GRP 31 - EXTREME DUTY SW, LED ESTOP MAT,ANTI-SLIP_GRP 31 BAT ISOLATOR, VIBRATION 1 OD X 3/4 TALL CLAMP, HOSE 5/8 I.D NUT, HEX F PLTD 1/ NUT, HEX F PLTD 5/ NUT, HEX F PLTD 3/ NUT, HEX LOCKING # NUT, HEX LOCKING 5/ B ( R01) 141

142 1.47 Electrical Parts KEY PART DESCRIPTION QTY NOTES CAPSCR, HEX 8.8 M16 X 25MM CAPSCR, HEX GR5 5/8-11 X SCREW, HEX SER WASHER 5/16-18 X SCREW, HEX SER WASHER 3/8-16 X WASHER, SPR LOCK REG PLTD 5/ WASHER, PL-B WIDE PLTD 3/ ROD, THREADED 5/16 X 10 LG SCREW,RND PHILLIPS X 1/ CAPSCR, SOC BTN HD M4 X 16MM SCREW, HEX SER WASHER #10-24 X 1/2 4 NOTES: A1: INCLUDE WITH WIRE HARNESS. A2: CONTROLLER (REF: DWG,ASSY ELEC & AIR PARTS) 750B ( R01) 142

143 Notes 750B ( R01) 143

144 1.48 Instrument Panels and Parts, Dual Pressure R06 S1 750B ( R01) 144

145 1.48 Instrument Panels and Parts, Dual Pressure R06 S2 750B ( R01) 145

146 1.48 Instrument Panels and Parts, Dual Pressure KEY PART DESCRIPTION QTY NOTES CONNECTOR, ELECTRICAL ECM MODULE CAP, RECEPTACLE ECM MODULE GASKET, ELECT. CONN. ECM MODULE GAG,TEMP/TACH/FUEL ACTIA INST,WARNING BANK MOD CMACS GAG,PRESS PSI W/LCD ACTIA SWT,START-ON-OFF CMACS CNTRLS SWT,RESET CMACS CNTRLS SWT,HI/LO CMACS CONTROLS HTR,24V W/MNTG PLT & THERMOSTAT CONN,DEUTSCH HDP PN CONN,DEUTSCH HDP PN PANEL, SUB ELECTRICAL CMACS CONTROLS DECAL,OVERLAY CMACS 14X14 ENCL RELAY,75VDC CMACS SOCKET, RELAY 18-20GA WIRE CMACS CB,15A AUTO RESTART CMACS CONTROLS GASKET, NEOPRENE CL CELL CMACS ENCLOSURE, COMPASS N4X KEY, COMPASS REPLACEMENT SCREW, HEX SER WASHER 1/4-20 X 1/ B ( R01) 146

147 Notes 750B ( R01) 147

148 1.49 Instrument Panels and Parts, Single Pressure R03 S1 750B ( R01) 148

149 1.49 Instrument Panels and Parts, Single Pressure R03 S2 750B ( R01) 149

150 1.49 Instrument Panels and Parts, Single Pressure KEY PART DESCRIPTION QTY NOTES CONNECTOR, ELECTRICAL ECM MODULE CAP, RECEPTACLE ECM MODULE GASKET, ELECT. CONN. ECM MODULE GAG,TEMP/TACH/FUEL ACTIA INST,WARNING BANK MOD CMACS GAG,PRESS PSI W/LCD ACTIA SWT,START-ON-OFF CMACS CNTRLS SWT,RESET CMACS CNTRLS HTR,24V W/MNTG PLT & THERMOSTAT CONN,DEUTSCH HDP PN CONN,DEUTSCH HDP PN PANEL, SUB ELECTRICAL CMACS CONTROLS DECAL,OVERLAY CMACS 14X14 ENCL RELAY,75VDC CMACS SOCKET, RELAY 18-20GA WIRE CMACS CB,15A AUTO RESTART CMACS CONTROLS GASKET, NEOPRENE CL CELL CMACS ENCLOSURE, COMPASS N4X PLUG,SWITCH SINGLE PRESS MACH SCREW, HEX SER WASHER 1/4-20 X 1/ B ( R01) 150

151 Notes 750B ( R01) 151

152 1.50 Decal Group 750B ( R01) 152

153 1.50 Decal Group KEY PART NO. QTY DESCRIPTION NOTES DECAL, 600H, SULLAIR *DECAL, 600H, SULLAIR DECAL, 750, SULLAIR *DECAL, 750, SULLAIR DECAL, 750H, SULLAIR *DECAL, 750H, SULLAIR DECAL, 900, SULLAIR *DECAL, 900, SULLAIR DECAL, 750HH, SULLAIR *DECAL, 750HH, SULLAIR DECAL, 900H, SULLAIR *DECAL, 900H, SULLAIR DECAL, 825, SULLAIR *DECAL, 825, SULLAIR DECAL, 1050, SULLAIR *DECAL, 1050, SULLAIR * INDICATES: WHITE 750B ( R01) 153

154 1.51 Decal Locations, Tandem R03 S1 750B ( R01) 154

155 1.51 Decal Locations, Tandem R03 S2 750B ( R01) 155

156 1.51 Decal Locations, Tandem KEY PART DESCRIPTION QTY NOTES DECAL,ISO 9001 BLK 3.44X DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2 WHITE DECAL, CAT DIESEL POWER DECAL,LEAD WARN. PROP DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK DECAL, COMPASS START-UP DECAL, CONTAINMENT DRAIN DECAL, WD T DECAL, SULLAIR COMPASS CONTROL DECAL, DO NOT OPER W/O GRD # DECAL, DO NOT OPER W/O GRD # DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS DECAL, TIE DOWN DECAL, DIESEL FUEL DECAL, DO NOT OPER W/DOORS OPE DECAL, WARNING HOT SURFACES DECAL, PRESSURIZED VESSEL DECAL, WARNING REMOTELY CONTROLLED DECAL, CORROSIVE DECAL, READ INSTRUCTION MANUAL DECAL, WARNING DECAL, TOW BAR/COMMENCING DECAL, AXLE LUBRICATION INSTR DECAL, WARNING CRUSH/PINCH POINT DECAL, MANUAL CONTAINER 1 750B ( R01) 156

157 1.51 Decal Locations, Tandem KEY PART DESCRIPTION QTY NOTES DECAL, ENGINE COOLANT DECAL, STANDARD AIR DECAL, AFTERCOOLED AIR DECAL, PRESSURE CONTROL HIGH DECAL, PRESSURE CONTROL LOW DECAL, BATTERY DISCONNECT DECAL, RAD FILL/HOT/SEE MANUAL DECAL, ENGINE COOLANT DECAL, COMPR OIL SULLAIR AWF TAG, INLET VALVE OIL CHAMBER FILL IND DECAL, INTERNAL FUEL DECAL, EXTERNAL FUEL DECAL, INTAKE AIR DECAL, EXHAUST GAS DECAL, DRAIN DESCRIPTION W/AC T DECAL, WARNING ELECTRICAL SHOCK DECAL, WARNING EXHAUST GASES DECAL, WARNING CRUSH/PINCH POINT DECAL,CAUTION BELOW 0 READ MANUAL DECAL,DO NOT GROUP T DECAL,CAUTION DO NOT MIX DECAL,COMPR FIL W/MOBIL DELVAC DECAL, DRAIN WATER CONDENSATE DECAL, TIRE AND LOADING 750B/750C REFLECTOR, RED 1.68 X DECAL, NOISE EMISSION CONTROL REFLECTOR, AMBER 1.68 X RIVET, POP 1/8 X 3/ B ( R01) 157

158 1.51 Decal Locations, Tandem KEY PART DESCRIPTION QTY NOTES 57 SEE TAB DECAL, MODEL NUMBER W/SULLAIR TAB 1 DECAL TABLE PART MODEL H H HH H B ( R01) 158

159 Notes 750B ( R01) 159

160 1.52 Decal Locations, Tandem 825 Without Running Gear R02 S1 750B ( R01) 160

161 1.52 Decal Locations, Tandem 825 Without Running Gear R02 S2 750B ( R01) 161

162 1.52 Decal Locations, Tandem 825 Without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL,ISO 9001 BLK 3.44X DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2 WHITE DECAL, CAT DIESEL POWER DECAL, LEAD WARNING PROPOSITION DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK DECAL, COMPASS START-UP DECAL, CONTAINMENT DRAIN DECAL, WD T DECAL, SULLAIR COMPASS CONTROL DECAL, DO NOT OPERATE W/O GUARD DECAL, DO NOT OPERATE W/O GUARD DECAL, TIE DOWN DECAL, DIESEL FUEL DECAL, DO NOT OPERATE W/DOORS OPEN DECAL, WARNING HOT SURFACES DECAL, WARNING PRESURISED VESSEL DECAL, WARNING REMOTELY CONTROLLED DECAL, CORROSIVE DECAL, READ THE INSTRUCTION MANUAL DECAL, WARNING CRUSH/PINCH POINT DECAL, MANUAL CONTAINER DECAL, ENGINE COOLANT DECAL, STANDARD AIR DECAL, AFTERCOOLED AIR DECAL, PRESSURE CONTROL HIGH 1 750B ( R01) 162

163 1.52 Decal Locations, Tandem 825 Without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL, PRESSURE CONTROL LOW DECAL, BATTERY DISCONNECT DECAL, RAD FILL/HOT/SEE MANUAL DECAL, ENGINE COOLANT DECAL, COMPR OIL SULLAIR AWF TAG, INLET VALVE OIL CHAMBER FILL IND DECAL, INTERNAL FUEL DECAL, EXTERNAL FUEL DECAL, INTAKE AIR DECAL, EXHAUST GAS DECAL, DRAIN DESCRIPTION W/AC T DECAL, WARNING ELECTRICAL SHOCK DECAL, WARNING EXHAUST GASES DECAL, WARNING CRUSH/PINCH POINT DECAL,CAUTION BELOW 0 READ MANUAL DECAL,DO NOT GROUP T DECAL,WARNING DO NOT MIX ENGINE COOLANT DECAL,COMPR FIL W/MOBIL DELVAC DECAL, DRAIN WATER CONDENSATE REFLECTOR, RED 1.68 X DECAL, NOISE EMISSION CONTROL REFLECTOR, AMBER 1.68 X RIVET, POP 1/8 X 3/ B ( R01) 163

164 1.53 Decal Locations, 4-wheel R01S1 750B ( R01) 164

165 1.53 Decal Locations, 4-wheel R01S2 750B ( R01) 165

166 1.53 Decal Locations, 4-wheel KEY PART DESCRIPTION QTY NOTES DECAL, WARNING COOLING SYSTEM DECAL,ISO 9001 BLK 3.44X DECAL, WARNING PARKING BRAKE DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2 WHITE NPL, SULLAIR SERIAL NO. 185Q-8F DECAL, CAT DIESEL POWER DECAL, LEAD WARNING PROPOSITION DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL,MODEL W/SULLAIR TAB (SEE BOM) DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK PLATE, DRAIN DESCRIPTION 1600 T DECAL, COMPASS START-UP DECAL, CAUTION AUTO START/STOP DECAL, MANUAL CONTAINER DECAL, WD T REFLECTOR, RED 1.68 X DECAL, DIESEL FUEL DECAL, SLOW MOVING VEHICLE DECAL, NOISE EMISSION CONTROL DECAL, WARNING COMPR OIL FLTR CAP SIGN, WARNING-SEVER-BELT DRIVE SIGN, WARNING-SEVER-FAN-PORT SIGN-CAUTION-TOWING 2.50 VERTICAL FORMAT DECAL, RATED 1800 IDLE 1400 RPM DECAL WARNING GROUP 100/ DECAL, (SULLAIR AWF) INSTRUCTIONS 1 750B ( R01) 166

167 1.53 Decal Locations, 4-wheel KEY PART DESCRIPTION QTY NOTES REFLECTOR, AMBER 1.68 X DECAL, CAUTION DOORS CLOSED SIGN, WARNING-HOT SURFACES RIVET, POP 1/8 X 3/8 4 PART DESCRIPTION DECAL, WATER DRAIN DECAL, DIESEL FUEL DECAL, CAUTION DOORS CLOSED SIGN, WARNING-HOT SURFACES SIGN, WARNING-SEVER-BELT DRIVE DECAL, WARNING COOLING SYSTEM DECAL, WARNING COMPR OIL FLTR CAP DECAL, (SULLAIR AWF) INSTRUCTIONS DECAL WARNING GROUP 100/ DECAL, GROUP B ( R01) 167

168 1.54 Decal Locations, 4-wheel 825 without Running Gear R02 S1A 750B ( R01) 168

169 1.54 Decal Locations, 4-wheel 825 without Running Gear R02 SB 750B ( R01) 169

170 1.54 Decal Locations, 4-wheel 825 without Running Gear R02 S2 750B ( R01) 170

171 1.54 Decal Locations, 4-wheel 825 without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL,ISO 9001 BLK 3.44X DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2 WHITE DECAL, CAT DIESEL POWER DECAL, LEAD WARNING PROPOSITION DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK DECAL, COMPASS START-UP DECAL, CONTAINMENT DRAIN DECAL, WD T DECAL, SULLAIR COMPASS CONTROL DECAL, DO NOT OPERATE W/O GUARD DECAL, DO NOT OPERATE W/O GUARD DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS DECAL, TIE DOWN DECAL, DIESEL FUEL DECAL, DO NOT OPERATE W/DOORS OPEN DECAL, WARNING HOT SURFACES DECAL, WARNING PRESURISED VESSEL DECAL, WARNING REMOTELY CONTROLLED DECAL, CORROSIVE DECAL, READ THE INSTRUCTION MANUAL DECAL, WARNING DECAL, TOW BAR/COMMENCING DECAL, WARNING CRUSH/PINCH POINT DECAL, MANUAL CONTAINER DECAL, ENGINE COOLANT 1 750B ( R01) 171

172 1.54 Decal Locations, 4-wheel 825 without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL, STANDARD AIR DECAL, AFTERCOOLED AIR DECAL, PRESSURE CONTROL HIGH DECAL, PRESSURE CONTROL LOW DECAL, BATTERY DISCONNECT DECAL, RAD FILL/HOT/SEE MANUAL DECAL, ENGINE COOLANT DECAL, COMPR OIL SULLAIR AWF TAG, INLET VALVE OIL CHAMBER FILL IND DECAL, INTERNAL FUEL DECAL, EXTERNAL FUEL DECAL, INTAKE AIR DECAL, EXHAUST GAS DECAL, DRAIN DESCRIPTION W/AC T DECAL, WARNING ELECTRICAL SHOCK DECAL, WARNING EXHAUST GASES DECAL, WARNING CRUSH/PINCH POINT DECAL,CAUTION BELOW 0 READ MANUAL DECAL,DO NOT GROUP T DECAL,WARNING DO NOT MIX ENGINE COOLANT DECAL,COMPR FIL W/MOBIL DELVAC DECAL, DRAIN WATER CONDENSATE REFLECTOR, RED 1.68 X DECAL, NOISE EMISSION CONTROL REFLECTOR, AMBER 1.68 X RIVET, POP 1/8 X 3/ B ( R01) 172

173 Notes 750B ( R01) 173

174 1.55 Decal Locations, Without Running Gear R01 S1 750B ( R01) 174

175 1.55 Decal Locations, Without Running Gear R01 S2 750B ( R01) 175

176 1.55 Decal Locations, Without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL, WARNING COOLING SYSTEM DECAL,ISO 9001 BLK 3.44X DECAL, WARNING PARKING BRAKE DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2 WHITE NPL, SULLAIR SERIAL NO. 185Q-8F DECAL, CAT DIESEL POWER DECAL, LEAD WARNING PROPOSITION DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL,MODEL W/SULLAIR TAB (SEE BOM) DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK PLATE, DRAIN DESCRIPTION 1600 T DECAL, COMPASS START-UP DECAL, CAUTION AUTO START/STOP DECAL, MANUAL CONTAINER DECAL, WD T REFLECTOR, RED 1.68 X DECAL, DIESEL FUEL DECAL, NOISE EMISSION CONTROL DECAL, WARNING COMPR OIL FLTR CAP SIGN, WARNING-SEVER-BELT DRIVE SIGN, WARNING-SEVER-FAN-PORT SIGN-CAUTION-TOWING 2.50 VERTICAL FORMAT DECAL, RATED 1800 IDLE 1400 RPM DECAL WARNING GROUP 100/ DECAL, (SULLAIR AWF) INSTRUCTIONS REFLECTOR, AMBER 1.68 X B ( R01) 176

177 1.55 Decal Locations, Without Running Gear KEY PART DESCRIPTION QTY NOTES DECAL, CAUTION DOORS CLOSED SIGN, WARNING-HOT SURFACES RIVET, POP 1/8 X 3/8 4 PART DESCRIPTION DECAL, WATER DRAIN DECAL, DIESEL FUEL DECAL, CAUTION DOORS CLOSED SIGN, WARNING-HOT SURFACES SIGN, WARNING-SEVER-BELT DRIVE DECAL, WARNING COOLING SYSTEM DECAL, WARNING COMPR OIL FLTR CAP DECAL, (SULLAIR AWF) INSTRUCTIONS DECAL WARNING GROUP 100/ DECAL, GROUP B ( R01) 177

178 1.56 Identification Tail/Clear Light, Canadian Option R05 750B ( R01) 178

179 1.56 Identification Tail/Clear Light, Canadian Option KEY PART DESCRIPTION QTY NOTES STRIP, CONSPICUITY TAPE WHITE 2 INCH (FT) STRIP, CONSPICUITY TAPE RED/WHITE 2 INCH (FT) NPL, VIN CANADA DUAL LANGUAGE LAMP, CLEARANCE YELLOW LAMP, TRI-ID TRUCK LIGHT 15741R LAMP, LICENSE PLATE WITH BRACKET LAMP, TAIL RED SHOCK MOUNT LAMP, CLEARANCE RED COVER, VIN CANADA MT, CLEARANCE LAMP, GRAY 8 NOTES: A1: LOCATIONS AND TYPE OF LIGHTS AND REFLECTORS PER CANADIAN TRANSPORT DIRECTIVE CMVSS108 A2: ALL LIGHTS MUST HAVE S.A.E. MARKING A3: ALL REFLEX REFLECTORS MUST HAVE D.O.T. AND S.A.E. APPROVAL A4: ALL CONSPICUITY TAPE MUST MEET D.O.T. & S.A.E. SPECIFICATIONS A5: ALL DIMENSIONS POSITION/LOCATION TOLERANCE $t.25(6.4) 750B ( R01) 179

180 Notes 750B ( R01) 180

181 European-CE Section 750B ( R01) 181