WDV Series. WDV Series

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1 WDV Series WDV Series Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco terminology, click the "Liftgate Terminology" link and it will take you to a document showing a picture of the liftgate with the common Waltco names for each of the parts.

2 Liftgate Terminology 1. Street Side Upright 2. Curb Side Upright 3. Lights 4. Inside Switch 5. Sill Extension 6. Support Chain 7. Chain Linkage Bar 8. Bottom Stop Catch 9. Main Deck 10. Deck Extension 11. Folding Ramp 12. Street Side Runner 13. Curb Side Runner 14. Control Switches 15. Closing Cylinder 16. Street Side Lift Cylinder 17. Curb Side Lift Cylinder 18. Specification Tag 19. Dock Bumper Page 1

3 Liftgate Terminology 20. Control Switch 21. Light Wiring Harness 22. Lights 23. Control Switch Extension Wires (Optional) 24. Inside Switch Extension Wires (Optional) 25. Extension Hoses (Optional) 26. Circuit Breaker, 15A Control Switches 27. Power Unit Motor 28. Charging Battery Cable 29. Grounding Battery Cable 30. Power Unit/Battery Box 31. Box Cover 32. Master Disconnect 33. Circuit Breaker, Charge Line 34. Circuit Breakers,150A Page 2

4 Liftgate Terminology 35. Side Rail Assembly 36. Outer Guard Rail Assembly 37. Guard Rail Latch Assembly 38. Inner Guard Rail Assembly 39. Ramp Assembly 40. Gas Bottle Retention Chain WDVBG Page 3

5 WDV PLATFORM and LINKAGE Platform Chain Support Linkage Common Features Capacity decal: 3500, 4500, 5500, and 6600 pounds Steel Platform Sizes: 60", 72" and 84" deep 80" and 86" wide Aluminum Platform Sizes: 60, 72" and 84" deep 80" and 86" wide Ramp: 12" fixed, 16" folding aluminum Chain linkage support (Two piece platforms) Powered Cylinder opening and closing Steel Platforms (All Ramps) Contact Waltco for liftgates built prior to 4-09 PM-802 Built from 4-09 Aluminum Platforms (All Ramps) Contact Waltco for liftgates built prior to 4-09 PM-803 Built from 4-09 Cart Stop & Ramp Options Contact Waltco for liftgates built prior to 4-09 PM-804 Built from 4-09 Rev. 01 8/10 Click here for list of liftgate serial numbers, organized by approximate ship dates.

6 PLATFORM STEEL (Built from 4-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM Deck Assy, 60x80+12 and 72x80+16 Flip Deck Assy, 72x80+12 and 84x80+16 Flip Deck Assy, 60x86+12 and 72x86+16 Flip Deck Assy, 72x86+12 and 84x86+16 Flip Deck Extension, 60x Deck Extension, 72x80+16 Flip (Does not include ramp) Deck Extension, 72x Deck Extension, 84x80+16 Flip (Does not include ramp) Deck Extension, 60x Deck Extension, 72x86+16 Flip (Does not include ramp) Deck Extension, 72x Deck Extension, 84x86+16 Flip (Does not include ramp) Linkage Arm, CS, 60+12, Flip Linkage Arm, CS, 72+12, Flip Linkage Arm, DS, 60+12, Flip Linkage Arm, DS, 72+12, Flip Nut, ½ U-Bolt Chain, 60+12, Flip Chain, 72+12, Flip Pin, Runner hinge Grease Fitting Bushing Platform Stop Chain Holder Dock Lock Screw, 3/18 x 1, Locking Pin Assy, Folding Hinge Travel Ear, DS Travel Ear, CS Flip Ramp, 72x80+16, 84x Flip Ramp, 72x86+16, 84x Latch Assy, Flip Ramp Only Hinge, Flip Ramp, CS Hinge, Flip Ramp, DS Chain, Flip Ramp Bolt, 3/8 x Bushing, 1 ID x ¾ lg Bumper, Flip Ramp

7 PLATFORM ALUMINUM (Built from 4-09) Aluminum Extrusion Chart Part 96 wide Liftgate 102 wide Liftgate A B C D E F LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM Deck, 60x80+12, 72x80+16 Flip Deck, 72x80+12, 84x80+16 Flip Deck, 60x86+12, 72x86+16 Flip Deck, 72x86+12, 84x86+16 Flip Deck Extension, 60x Deck Extension, 72x80+16 Flip (Does not include ramp) Deck Extension, 72x Deck Extension, 84x80+16 Flip (Does not include ramp) Deck Extension, 60x Deck Extension, 72x86+16 Flip (Does not include ramp) Deck Extension, 72x Deck Extension, 84x86+16 Flip (Does not include ramp) Side Plate, Main, DS, 60+12, Flip Side Plate, Main, DS, 72+12, Flip Side Plate, Main, CS, 60+12, Flip Side Plate, Main, CS, 72+12, Flip Side Plate, Ramp, DS, 60+12, Flip Side Plate, Ramp, DS, 72+12, Flip Side Plate, Ramp, CS, 60+12, Flip Side Plate, Ramp, CS, 72+12, Flip Nut, ½ U-Bolt ft. Chain Pin, Runner Hinge Grease Fitting Bolt, 3/8 Taptite Bushing Platform Stop Chain Holder Screw, 3/8 x 1, Locking Pin Assy, Folding Hinge Leveling Shim Screw, 3/8 x Linkage Arm, CS Linkage Arm, DS Latch Assy, Flip Ramp Chain, Flip Ramp Hinge, Flip Ramp, CS Hinge, Flip Ramp, DS Bumper, Flip Ramp Flip Ramp, 72x80+16, 84x Flip Ramp, 72x86+16, 84x Bolt, 3/8 x Bushing, 1 ID x ¾

8 PLATFORM CART STOP OPTION (Built from 4-09) Aluminum Extrusion Chart Part 96 Wide Liftgate 102 Wide Liftgate D E G G w/rs H LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM-804 Steel Platforms Platform Weld, Ramp, 60x Platform Weld, Ramp, 72x Platform Weld, Ramp, 60x Platform Weld, Ramp, 72x Cart Stop Extrusion, Bottom Cart Stop Extrusion, Top Cart Stop Retainer Cart Stop Retainer Cart Stop Spring (Aluminum and Steel Platforms) Aluminum Platforms Deck Extension, 60x Deck Extension, 72x Deck Extension, 60x Deck Extension, 72x Cart Stop Extrusion, Top, DS Cart Stop Extrusion, Top, CS Pin, Cart Stop Shoulder Screw, RS

9 WDV MAIN FRAME and RUNNER ASSEMBLY Uprights / Columns Wear Pad Wear Pad Runners Common Features Capacity: 3500, 4500, 5500, and 6600 pounds Powered Cylinder opening and closing Dual lifting cylinders in Master / Slave configuration mounted vertically Formed channels for cylinders and runners Runners ride on Slide Wear Pads Spec tag on rail Main Frames (96 and 102 ) Contact Waltco for liftgates built prior to 4-09 PM-800 Built from 4-09 Runners Contact Waltco for liftgates built prior to 4-09 PM-806 Built from 4-09 Wear Pads Contact Waltco for liftgates built prior to 4-09 PM-808 Built from 4-09 Click here for list of liftgate serial numbers, organized by approximate ship dates. Rev. 01 8/10

H-FRAME (Built from 4-09) 27 28 LIFT CORP. WDV SERIES REVISED: 5-1-11 E.O. 6513 REV.

10 H-FRAME (Built from 4-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM-800 A H-Frame Complete, 96 Wide H-Frame Complete, 102 Wide Column Weld, DS Column Weld, CS Bumper Weld, DS Bumper Weld, CS Track Cap Washer, 3/8 Locking Bolt, 3/8 x 1-1/ Bolt, 3/8 x 3-1/ Cylinder Plate Spacer Cylinder Support Bracket Locking Tab Cylinder Pin, Upper Bolt, 3/8 x 1-1/ Travel Latch Assembly, CS Travel Latch, CS Travel Latch Cam Screw, 3/8 x 1-1/4, Flat head Light Bracket, Oval, LED Grommet, Oval Light LED Light, Oval, Red Travel Latch, DS Bumper Pad Housing Cover, 96 Wide Housing Cover, 102 Wide Screw, ¼ x 5/8 Tapping Switch Wire Cover Bolt, 3/8 x 5/ Switch Guard Bumper Slide Channel

11 WEAR PAD ASSEMBLY (Built from 4-09) RUNNER, UPPER, RUNNER, CYLINDER PAD RUNNER, UPPER, FRONT COLUMN, LOWER, FRONT 12 LIFT CORP. WDV SERIES COLUMN, LOWER, BACK REVISED: E.O REV. 01 PM Bolt, 3/8 x 1-1/ Washer, 3/8 Locking Wear Pad Plate, Upper Back Wear Pad, Upper back Screw. 5/16 Flat Head Locking Wear Pad, Cylinder Rivet, ¼ Wear Pad Plate, Upper Front Wear Pad, Upper Front Wear Pad Plate, Lower Back Wear Pad, Lower Back Bolt, 3/8 x ¾ Wear Pad, Lower Front

RUNNER / SLIDER ASSEMBLY (Built from 4-09) LIFT CORP. WDV SERIES REVISED: 5-1-11 E.O. 6513 REV.

12 RUNNER / SLIDER ASSEMBLY (Built from 4-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM Slider, Weld, DS Slider, Weld, CS Hose Guard Pin, Slider Hinge Pin, Cylinder, Lower Locking Tab Pin, 1x 2-1/2 Slotted Platform Closing Stop Molded Single Toggle Switch, 16 ft Molded Single Toggle Switch, 9.5 ft.

13 WDV-SERIES HYDRAULICS & CONTROLS WDV Series Single Pump Power Down (Standard on WDV-35, 45) Built from 4-09 WDV Series Dual Pump Power Down (Standard on WDV-55, 66 Optional on WDV-35, 45) Built from 4-09 Common Features Power up/power down Powered Cylinder opening and closing Toggle Switch Controls on Curb Side Liftgate Hydraulic Components - Cylinders, Hoses & Fittings PM-807 Built from 4-09 thru 8-09 PM-807A Built from 8-09 Pump, Enclosure & Electrical Components PM-805 Built from 4-09 thru 8-09 PM-805A Built from 8-09 Rev. 01 8/10 Click here for list of liftgate serial numbers, organized by approximate ship dates.

14 CYLINDERS, HOSES & FITTINGS (Built from 4-09 thru 8-09) When ordering extension hoses or switches (items 14, 15, 27 & 28) choose the part number for the length that matches your existing part. 8 LIFT CORP. WDV SERIES 26 REVISED: E.O REV. 02 PM Lift Cylinder, CS Lift Cylinder, DS Sleeve, Protection Valve Pressure Comp 6 U Fitting, 90, 9/16 ORB x 3/8 JICM Fitting, 9/16 ORB x 3/8 JICM Locking Tab /8 Lock Washer Bolt, 3/8 x ¾ Pin, Upper Cylinder 12 U Hose, HP, 3/8 x U Hose, HP, 3/8 x Hose, HP, 3/16 x Hose, HP, 3/16 x Hose, HP, 3/16 x Hose, HP, 3/16 x Hose Retaining Bracket Bolt, 5/16 x Cylinder, Open / Close Fitting, 90, 9/16 x ¼ JICM, w/.031 Orifice N/A 23 U Hose, HP, 3/8 x 122, Female 24 U Hose, HP, 3/8 x 118, Male 25 U Hose, HP, 3/8 x Pin, Lower Cylinder Hose, HP, 1/4 x 13 ft Hose, HP, 1/4 x 26 ft. 28 U Hose, HP, 3/8 x 13 ft Hose, HP, 3/8 x 26 ft Pin, 1 x 2-1/2 w/ Tab Hose Retaining Bracket, Bolt, 5/16 x 1-1/ Hose & Wire Guide, 96 Lg Sleeve, Hose, Switch & Clamp Kit

15 CYLINDERS, HOSES & FITTINGS (Built from 8-09) 29 When ordering extension hoses or switches (items 14, 15, 25 & 26) choose the part number for the length that matches your existing part. LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM-807A Lift Cylinder, CS Lift Cylinder, CS (Built after 1/1/2010) Lift Cylinder, DS Sleeve, Protection Sleeve, Hose, Switch & Clamp Kit Valve Pressure Comp Valve Pressure Comp (Built after 12/15/2009) Fitting, 90, 3/4 ORB x 1/2 JICM Fitting, 9/16 ORB x 1/2 JICM Locking Tab /8 Lock Washer Bolt, 3/8 x ¾ Pin, Upper Cylinder Hose, HP, 1/2 x Hose, HP, 1/2 x Hose, HP, 3/16 x Hose, HP, 3/16 x Hose Retaining Bracket Bolt, 5/16 x Cylinder, Open / Close Fitting, 90, 9/16 x ¼ JICM, w/.031 Orifice Hose, HP, 1/2 x 122, Female Hose, HP, 1/2 x 118, Male Hose, HP, 1/2 x Pin, Lower Cylinder Hose, HP, 1/4 x 13 ft Hose, HP, 1/4 x 26 ft. 26 U Hose, HP, 3/8 x 13 ft Hose, HP, 3/8 x 26 ft Hose Retaining Bracket, Bolt, 5/16 x 1-1/ Hose & Wire Guide, 96 Lg Pin, 1 x 2-1/2 w/ Tab

16 ELECTRICAL COMPONENTS (Built from 4-09 thru 8-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM Pump Unit Pump Enclosure w/ Mount Pump Enclosure Cover 39 Wide Main Switch, Molded, 10 ft Main Switch, Molded, 5 ft Molded Single Toggle, 16 ft Molded Single Toggle, 9.5 ft Harness, Two Light Bracket, Two Light, Oval Grommet, Oval Light Light, Stop LED 10 U Battery Cable, 40 ft Circuit Breaker, 15 Amp Disconnect Wiring harness / Relay - U Diode in Harness Circuit Breaker, 150 Amp Extension, 6 Wire, 13 ft Extension, 6 Wire, 26 ft Extension, 3 Wire, 13 ft Extension, 3 Wire, 26 ft Relay Bulkhead, ½ Bulkhead, ¼ Fitting, ½ JIC, Swivel Fitting, ¼ JIC, Swivel Grommet Switch Wire Cover Hose & Wire Guide, 96 Long Circuit Breaker, 150 Amp, Auto Reset Auxiliary Pump Alarm Toggle Bracket Pump Selector Switch

17 ELECTRICAL COMPONENTS (Built from 8-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM-805A Pump Unit Pump Enclosure w/ Mount Pump Enclosure Cover 39 Wide Main Switch, Molded, 10 ft Main Switch, Molded, 5 ft Molded Single Toggle, 16 ft Molded Single Toggle, 9.5 ft Harness, Two Light Bracket, Two Light, Oval Grommet, Oval Light Light, Stop LED 10 U Battery Cable, 40 ft Circuit Breaker, 15 Amp Disconnect Wiring harness / Relay - U Diode in Harness Circuit Breaker, 150 Amp Extension, 6 Wire, 13 ft Extension, 6 Wire, 26 ft Extension, 3 Wire, 13 ft Extension, 3 Wire, 26 ft Relay Bulkhead, ½ Bulkhead, ¼ Fitting, ½ JIC, Swivel Fitting, ¼ JIC, Swivel Grommet Switch Wire Cover Hose & Wire Guide, 96 Long Circuit Breaker, 150 Amp, Auto Reset Auxiliary Pump Alarm Toggle Bracket Pump Selector Switch

18 Schematics WDV Series WDV Series Dual Pump Hydraulic & Electrical Schematic (Both pumps run full time) (Built from 4-09) Single Pump Hydraulic & Electrical Schematic (Built from 4-09) Dual Pump Hydraulic & Electrical Schematic (One Primary and one backup pump/motor) (Built from 4-09) Click here for a list of liftgate serial numbers, organized by approximate ship dates.

19 WDV SERIES ELECTRCAL SCHEMATIC w/ TOGGLE SWITCH CONTROL Built from 4/09 DUAL PUMP (both pumps run full time)

20 WDV SERIES ELECTRCAL SCHEMATIC w/ TOGGLE SWITCH CONTROL Built from 4/09 SINGLE PUMP

21 WDV SERIES ELECTRCAL SCHEMATIC w/ TOGGLE SWITCH CONTROL Built from 4/09 DUAL PUMP (One primary and one backup pump/motor)

22 WDV SERIES PUMP Parts Drawings If unsure of the correct pump part number, click here. QUICK TIP: Most pumps have a pump pressure decal on them that also includes the pump part number. This number will always be an 8-digit part number. If still unsure, please contact Waltco for assistance. HYDRAULIC PUMPS Part Number Description Pump Mfr. PM No , WDV Single Pump & Auxiliary Pump MTE PM , WDV Single Pump & Auxiliary Pump MTE PM-809A Rev

23 SINGLE PUMP & AUXILIARY PUMP POWER DOWN (Built 4-09 thru 8-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM Power Unit, w/ Plastic Tank Pump / Motor Assembly 3 U Motor Solenoid 4 U Motor, 12 VDC, HD 5 U Valve, 2 Way N.C. Bi-Dir W/Coil 6 U Valve, 4 Way, 7/ U Valve, 3 Way, 7/ U Coil, 10 VDV Single Stud Manifold Kit For U Valve, Po Check 11 U Relief Valve Assy, Blue Spring 12 U Relief Valve Assy, Red Spring 13 U Relief Valve Assy, Green Spring Reservoir, Kit For U Breather, Push In With Dipstick 16 U Filter, Round Plastic 17 U O-Ring, Reservoir Fitting, 1/2 JIC X 3/4 O ring Fitting, ¼ JICM X 9/16 O ring Fitting, 3/8 JICM X 9/16 O ring Hose, 3/8 JICF Hose, ¼ JICF Fitting, 90 Deg, 1/4 JICM X 9/16 O ring Fitting, 4mb-4fp Pressure Gauge Tube, 304 Ss ¼ Dia X 11" Tube 304 Ss 1/2 Dia X 16.75" Relay Harness Assy, 3 In 1

42669402 SINGLE PUMP & 42669403 AUXILIARY PUMP POWER DOWN (Built from 8-09) LIFT CORP. WDV SERIES REVISED: 5-1-11 E.O. 6513 REV.

24 SINGLE PUMP & AUXILIARY PUMP POWER DOWN (Built from 8-09) LIFT CORP. WDV SERIES REVISED: E.O REV. 02 PM-809A Power Unit, w/ Plastic Tank Pump / Motor Assembly 3 U Motor Solenoid Motor, 12 VDC, HD 5 U Valve, 2 Way N.C. Bi-Dir W/Coil 6 U Valve, 4 Way, 7/ U Valve, 3 Way, 7/ U Coil, 10 VDV Single Stud Manifold Kit For U Valve, Po Check 11 U Relief Valve Assy, Blue Spring 12 U Relief Valve Assy, Red Spring 13 U Relief Valve Assy, Green Spring Reservoir, Kit For U Breather, Push In With Dipstick 16 U Filter, Round Plastic 17 U O-Ring, Reservoir Fitting, 1/2 JIC X 3/4 O ring Fitting, ¼ JICM X 9/16 O ring Fitting, 3/8 JICM X 9/16 O ring Hose, 3/8 JICF Hose, ¼ JICF Fitting, 90 Deg, 1/4 JICM X 9/16 O ring Fitting, 4mb-4fp Pressure Gauge Tube, 304 Ss ¼ Dia X 11" Tube 304 Ss 1/2 Dia X 16.75" Relay Harness Assy, 3 In 1

25 WALTCO approximate serial number dates. Page 1 of 3 Tallmadge Revised Ser No Date Ser No Date Ser No Date Ser No Date Ser No Date / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /10 *All Serial Number / / / /10 Dates are approximate Page 1 of 3

26 WALTCO approximate serial number dates. Page 2 of 3 Gardena Ser No Date Ser No Date Ser No Date Ser No Date Ser No Date / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /04 *All Serial Number / / / /05 Dates are approximate Page 2 of 3

27 WALTCO approximate serial number dates. Page 3 of 3 Shipped From Warehouses Marietta (Georgia) Others Ser No Date Ser No Date Ser No Date Ser No Date M /87 M /98 M /04 D /91 M /88 M /98 M /04 D /92 M /89 M /98 M /05 D /94 M /90 M /99 M /05 D /95 M /90 M /99 M /06 D /96 M /91 M /99 M /06 D /98 M /92 M /00 M /06 D /99 M /93 M /00 M /07 F /00 M /94 M /00 M /07 S /00 M /94 M /01 M /07 A /00 M /94 M /01 M /07 T /00 M /95 M /02 M /07 T /02 M /95 M /02 M /07 T /03 M /96 M /03 M /07 T /04 M /96 M /03 M /07 M /97 M /03 M /08 M /97 M /04 M /08 Burlington (Wisconsin) Ser No Date Ser No Date Ser No Date Ser No Date W /94 W /97 W /00 W /03 W /95 W /97 W /00 W /03 W /95 W /98 W /00 W /03 W /95 W /98 W /01 W /03 W /95 W /98 W /01 W /03 W /95 W /98 W /01 W /03 W /95 W /98 W /01 W /04 W /96 W /99 W /01 W /04 W /96 W /99 W /01 W /04 W /96 W /99 W /01 W /04 W /96 W /99 W /02 W /04 W /96 W /99 W /02 W /05 W /97 W /99 W /02 W /05 W /97 W /00 W /02 W /97 W /00 W /02 *All Serial Number W /97 W /00 W /03 Dates are approximate MISC. Ser No Date Ser No Date CMC100 05/07 CMT100 05/07 CMC200 07/07 CMT200 CMC300 09/07 CMT300 CMC400 10/07 CMT400 CMC500 12/07 CMT500 CMC600 01/08 CMT600 CMC700 06/08 Page 3 of 3

Liftgate Terminology

Liftgate Terminology SL-20 Series SL-20 Series Click the appropriate link below for the major component of the liftgate for which you are trying to find the correct part. If you are unsure of the name of the part in Waltco