PARTS MANUAL. PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs.

Transcription

1 PARTS MANUAL PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs. Capacity 08/16

2 Document Part Number: / _90-00_00-04 ECN-M0863, Rev. 1.0, Copyright 2016 Palfinger Liftgates LLC. All rights reserved. Information in this document is subject to change without notice. Visit for up to date information and notifications. Parts Order liftgateparts@palfinger.com Technical Support technicalapplications@palfinger.com Piuma Ave. Cerritos, CA Tel (888) Fax (562) Whitehead Road. Trenton, NJ Tel (609) Fax (609)

3 Table of Contents 1 Mount Frame Single Cylinder Mount Frame Dual Cylinder Aluminium Platforms Steel Platforms Steel/Aluminum Platforms Hydraulic Pump Unit Kits Hydraulic Power Unit Hydraulic Power Unit - Gravity Down Kits Hydraulic Power Unit - Power Down Kits Bed Extensions Bumpers Dock Bumpers Dock Bumpers Walk Ramp Extensions Dock Bumpers Rubber Pads Dock Bumper Light Kits Dock Bumper Steps Controls Decals Important Liftgate Information Liftgate serial information can be found on the mount tube at the driver side. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately. Serial Number Tag (888) CERRITOS, CA. TRENTON, N.J. Model Serial No. Date Liftarm Serial Number Tag Mount Frame (Driver Side) Rev

4 1 Mount Frame Single Cylinder or or Rev

5 1 - MOUNT FRAME SINGLE CYLINDER NO. DESCRIPTION PART NO. QTY. 1 MOUNT FRAME ASSEMBLY ASSY, LIFT ARM 800 SINGLE CYLINDER LIFT ARM 800MM ASSY CAP, ZERK FITTING NAME PLATE MM BUSHING ELG MM BUSHING ELG ZERK FITTING; 1/4"-28 EA LIFT ARM 900MM ASSY (NOT SHOWN) KIT, PARALLEL ARM 800MM CAP, ZERK FITTING BUSHING,28MMIDX32MMODX31MM,BRONZE ELG ZERK FITTING M10X1 EA PARALLEL ARM- 800MM KIT, PARALLEL ARM 900MM (NOT SHOWN) KIT, ILR 125MM SHACKLE PLR 125MM SHACKLE CAP, ZERK FITTING ZERK FITTING M10X1 EA BUSHING,28MMIDX32MMODX31MM,BRONZE ELG KIT, 70MM CYLINDER & BUSHINGS, SINGLE, GRAVITY/POWER DOWN CYLINDER; 70MM DOUBLE ACTING CAP, ZERK FITTING VALVE FLOW CONTROL - 4L/MIN BUSHING, 28MM ID X 32MM OD X 31MM, BRONZE - 4L/MIN ELG ADAPTER 1/4 " BSP X 10L - 3 L/MIN EA KIT, PARTING WHEEL TORQUE SPEC DECAL WHEEL KIT HEX HEAD CAP SCREW, M8X1.25X80MM ES PLATE, PARTING WHEEL NUT, M8X1.25 NYLOCK EM MOUNT PLATE SPACER- LIFT ARM KIT, RUBBER PADS, ADJUSTABLE SPACER, SPRING PIN, 28MMX99MM PIN 36MMX102MM PIN 28MMX105MM PIN 28MMX74MM PIN 28MMX385MM BOLT,FLANGED M8X1.25X16 ES EXTERNAL RETAINING RING EQ TORSION SPRING CURB SIDE, STANDARD TORSION SPRING CURB SIDE, HEAVY DUTY * TORSION SPRING DRIVER SIDE STANDARD * TORSION SPRING DRIVER SIDE HEAVY DUTY *Mount frame configurations with aluminum platform sizes 42 and 48 do not get a driver side spring. All other configurations get a Standard or Heavy Duty spring on curb side and driver side. Rev

6 2 Mount Frame Dual Cylinder or or Rev

7 2 - MOUNT PLATE DUAL CYLINDER 1 MOUNT FRAME ASSEMBLY ASSY, LIFT ARM 800 SINGLE CYLINDER LIFT ARM 800MM ASSY CAP, ZERK FITTING NAME PLATE MM BUSHING ELG MM BUSHING ELG ZERK FITTING; 1/4"-28 EA LIFT ARM 900MM ASSY (NOT SHOWN) KIT, PARALLEL ARM 800MM CAP, ZERK FITTING BUSHING,28MMIDX32MMODX31MM,BRONZE ELG ZERK FITTING M10X1 EA PARALLEL ARM- 800MM KIT, PARALLEL ARM 900MM (NOT SHOWN) KIT, ILR 125MM SHACKLE PLR 125MM SHACKLE CAP, ZERK FITTING ZERK FITTING M10X1 EA BUSHING,28MMIDX32MMODX31MM,BRONZE ELG KIT, 63MM CYLINDER & BUSHINGS, DUAL, GRAVITY/POWER DOWN CYLINDER; 63MM DOUBLE ACTING CAP, ZERK FITTING VALVE FLOW CONTROL - 4L/MIN BUSHING, 28MM ID X 32MM OD X 31MM, BRONZE - 4L/MIN ELG ADAPTER 1/4 " BSP X 10L - 3 L/MIN EA KIT, PARTING WHEEL TORQUE DECAL WHEEL KIT HEX HEAD CAP SCREW, M8X1.25X80MM ES PLATE, PARTING WHEEL NUT, M8X1.25 NYLOCK EM MOUNT PLATE SPACER- LIFT ARM KIT, RUBBER PADS, ADJUSTABLE SPACER, SPRING PIN - 28MMX99MM PIN 36MMX102MM PIN 28MMX105MM PIN 28MMX74MM PIN 28MMX385MM BOLT,FLANGED M8X1.25X16 ES EXTERNAL RETAINING RING EQ TORSION SPRING CURB SIDE, STANDARD TORSION SPRING CURB SIDE, HEAVY DUTY TORSION SPRING DRIVER SIDE STANDARD TORSION SPRING DRIVER SIDE HEAVY DUTY Rev

8 3 Aluminium Platforms Tip with No Cart Stops 5 - Tip with Cart Stops ALUMINUM/ALUMINUM PLATFORM NO. DESCRIPTION PART NO. QTY ALUM. MAIN/ALUM. TIP PLATFORM * * P ALUM. MAIN/ALUM TIP PLATFORM, W/CART STOPS MAIN SECTION, ALUMINUM TIP SECTION, ALUMINUM * * TIP SECTION, W/CART STOPS, ALUM ADJUSTMENT, TORSION SPRING PIN 20X WASHER, M24, FLAT EK3215 EK3215 EK3215 EK NYLOCK, M24X3.0 EM 706 EM 706 EM 706 EM NUT,SAFETY,FLANGED M14X1.5,CL.10.9 GALV EM-711 EM-711 EM-711 EM HHCS, M24X3.0X80MM ES 693 ES 693 ES 693 ES HHCS,FLANGED M14X1.5X45 CL.10.9 GALV. 2 ES1588 ES1588 ES1588 ES BLOCK PIN 28MM X 300MM PLATE, PLATFORM HINGE WASHER, FLAT,1" EK3575 EK3575 EK3575 EK PLASTIC HANDLE KIT PLATFORM HEAD BUMPER /16 X0.45 RIVET EK3207 EK3207 EK3207 EK TORSION BAR KIT; TORSION BAR, ALUM ALUM PLATFORM * * *42 and 48 Platforms with no cart stops do not get a torsion bar. Rev

9 4 Steel Platforms 4 - Tip with No Cart Stops 5 - Tip with Cart Stops STEEL/STEEL PLATFORM NO. DESCRIPTION PART NO. QTY STEELMAIN /STEEL TIP PLATFORM * P STEEL MAIN/STEEL TIP PLATFORM, W/CART STOPS MAIN SECTION, STEEL TIP SECTION, STEEL TIP SECTION, W/CART STOPS, STEEL * KIT; TORSION BAR, STL STL PLATFORM * TORSION BAR M10 SPLIT LOCK WASHER EK2740 EK2740 EK2740 EK M10 RING NUT EM 712 EM 712 EM 712 EM M10X1.5X25MM HEX HEAD CAP SCREW ES3462 ES3462 ES3462 ES WASHER,FLAT,3/8" USS,ZINC EK3216 EK3216 EK3216 EK KIT; HARDWARE STL-STL PLATFORM WASHER, FLAT,1" EK3575 EK3575 EK3575 EK ADJUSTMENT TORSION SPRING WASHER, M24, ZINC EK3215 EK3215 EK3215 EK NYLOCK, M24X3.0 EM 706 EM 706 EM 706 EM NUT,SAFETY,FLANGED M14X1.5,CL.10.9 GALV EM-711 EM-711 EM-711 EM HEX HEAD CAP SCREW, M24X3.0X80MM ES 693 ES 693 ES 693 ES HEX HEAD CAP SCREW,FLANGED M14X1.5X45 ES1588 ES1588 ES1588 ES CL.10.9 KIT, PIN, GALV. STL-STL PLATFORM PIN, 3/4 X PLATE, PLATFORM HINGE HEX HEAD CAP SCREW;5/16-18X1" ES3724 ES3724 ES3724 ES /16-18x0.75"THREAD-ROLLING BOLT ES3746 ES3746 ES3746 ES /16-18 NYLOCK EM 710 EM 710 EM 710 EM *42 Platforms with no cart stops do not get a torsion bar. Rev

10 5 Steel/Aluminum Platforms , Tip with No Cart Stops 5, Tip with Cart Stops Rev

11 5 - STEEL/ALUMINUM PLATFORM NO. DESCRIPTION PART NO. QT Y 1 STEEL MAIN/ALUM. TIP PLATFORM (NO CART STOPS) * * STEEL MAIN/ALUM. TIP PLATFORM, W/CART STOP MAIN SECTION, STEEL TIP SECTION, ALUM. (NO CART STOP) * * TIP SECTION, ALUM. W/CART STOPS KIT, TORSION BAR, STEEL/ALUM. PLATFORM * * TORSION BAR M10 SPLIT LOCK WASHER EK2740 EK2740 EK2740 EK M10 RING NUT EM 712 EM 712 EM 712 EM HEX HEAD CAP SCREW M10X1.5X25MM ES3462 ES3462 ES3462 ES BLOCK WASHER,FLAT,3/8" USS,ZINC EK3216 EK3216 EK3216 EK KIT, HARDWARE STEEL/ALUM PLATFORM WASHER, FLAT,1" EK3575 EK3575 EK3575 EK ADJUSTMENT, TORSION SPRING WASHER, M24, ZINC EK3215 EK3215 EK3215 EK NYLOCK, M24X3.0 EM 706 EM 706 EM 706 EM NUT,SAFETY,FLANGED M14X1.5,CL.10.9 GALV EM-711 EM-711 EM-711 EM HEX HEAD CAP SCREW, M24X3.0X80MM ES 693 ES 693 ES 693 ES HEX HEAD CAP SCREW,FLANGED M14X1.5X45 CL.10.9 ES1588 ES1588 ES1588 ES GALV. WASHER; SPLIT LOCK EK3471 EK3471 EK3471 EK NUT; 5/16"-18 GR 5 ZINC EM 791 EM 791 EM 791 EM HEX HEAD CAP SCREW 5/16"-18X2-1/2" ES3741 ES3741 ES3741 ES KIT, PIN, STEEL/ALUM PLATFORM PIN, 3/4 X PIN 20MM X 300MM /16 X0.45 RIVET EK3207 EK3207 EK3207 EK PLATE, PLATFORM HINGE /16-18x0.75"THREAD-ROLLING BOLT ES3746 ES3746 ES3746 ES *42 and 48 Platforms with no cart stops do not get a torsion bar. Rev

12 6 Hydraulic Pump Unit Kits or or HYDRAULIC PUMP UNIT KITS 1 KIT HYDRAULIC POWER UNIT, ENCLOSURE, GRAVITY DOWN ILP PUMP BOX, BASE, COVER RUBBER GROMMET THUMB SCREW /8-16 X ¾ FLAT HEAD SOCKET CAP SCREW WASHER, FLAT, M8 EK PUMP,GRAVITY DOWN, 2850 PSI, SINGLE CYLINDER PUMP,GRAVITY DOWN, 2200 PSI, TWIN CYLINDER WASHER; SPLIT LOCK EK INT/EXT-TOOTH LOCK WASHER 5/16" EK NUT, M8X1.25 CL. 8 EM HEX HEAD CAP SCREW, M8X1.25X30MM ES HEX HEAD CAP SCREW; M8-125X20MM ES KIT HYDRAULIC POWER UNIT, ENCLOSURE, POWER DOWN PUMP BOX, BASE, COVER RUBBER GROMMET THUMB SCREW /8-16 X ¾ FLAT HEAD SOCKET CAP SCREW WASHER, FLAT, M8 EK PUMP, POWER DOWN,2850 PSI, SINGLE CYLINDER PUMP, POWER DOWN,2200 PSI, TWIN CYLINDER WASHER; SPLIT LOCK EK INT/EXT-TOOTH LOCK WASHER 5/16" EK NUT, M8X1.25 CL. 8 EM HEX HEAD CAP SCREW, M8X1.25X30MM ES HEX HEAD CAP SCREW; M8-125X20MM ES Rev

13 7 Hydraulic Power Unit or or HYDRAULIC POWER UNIT 1 HYDRAULIC POWER UNIT, GRAVITY DOWN, 2850 PSI, SINGLE CYLINDER HYDRAULIC POWER UNIT, GRAVITY DOWN, 2200 PSI, TWIN CYLINDER HYDRAULIC POWER UNIT, POWER DOWN,2850 PSI, SINGLE CYLINDER HYDRAULIC POWER UNIT, POWER DOWN,2200 PSI, TWIN CYLINDER MOTOR 12 VOLT MOTOR SOLENOID BRACKETS FOR SOLENOID CHECK VALVE PILOT PUMP OIL RESERVOIR (PLASTIC) RELIEF VALVE BREATHER CAP CLAMP FOR OIL RESERVOIR FITTING - 90 ELBOW (qty 2 for power down units) Rev

14 8 Hydraulic Power Unit - Gravity Down Kits HYDRAULIC POWER UNIT GRAVITY DOWN KITS 1 KIT GRAVITY DOWN SINGLE CYLINDER CLAMP 1" EQ STRAIGHT FITTING EA TUBING;BLACK PVC EH ELBOW FOR 1/4" TUBE ID EK HOSE CLAMP EK NUT,NYLOCK,1/4-20 GR.5,ZINC EM KIT GRAVITY DOWN TWIN CYLINDER RUBBER GROMMET CLAMP 1" EQ STRAIGHT FITTING EA TUBING;BLACK PVC EH TEE FOR 1/4" TUBE ID EK HOSE CLAMP EK NUT,NYLOCK,1/4-20 GR.5,ZINC EM Rev

15 9 Hydraulic Power Unit - Power Down Kits HYDRAULIC POWER UNIT POWER DOWN KITS 1 KIT POWER DOWN SINGLE CYLINDER DOUBLE HOSE BRACKET W/HARDWARE HYDRAULIC HOSE 1400 MM (55.1 ) KIT POWER DOWN DUAL CYLINDER DOUBLE HOSE BRACKET W/HARDWARE UNION PIPE T-FITTING HYDRAULIC HOSE 1400 MM (55.1 ) ELBOW FITTING Rev

16 10 Bed Extensions BED EXTENSIONS 1 BED EXTENSION KIT, BOLT-ON, 102 WIDE W/HARDWARE BED EXTENSION WELDMENT HARDWARE KIT BED EXTENSION, 102 WIDE, WELD ON BED EXTENSION KIT, BOLT ON, 96 WIDE, W/HARDWARE BED EXTENSION WELDMENT HARDWARE KIT BED EXTENSION, 96 WIDE, WELD ON BOLT-ON BED EXTENSION HARDWARE KIT /16-18 NUT, WITH STOP ARM HEX HEAD CAP SCREW 9/16-18 X Rev

17 11 Bumpers BUMPERS 1 MOUNT FRAME ASSY CENTER BUMBER CENTER BUMPER ASSY MOUNT FRAME ASSY MOUNT PLATE MOUNT FRAME ASSY TOW HITCH MOUNT PLATE TOW HITCH ASSY FLATBAR; REINFORCEMENT MOUNT FRAME ASSY MOUNT FRAME ASSY DOT BUMPER DOT BUMPER ASSY MOUNT FRAME ASSY MOUNT PLATE Rev

18 12 Dock Bumpers Rev

19 12- DOCK BUMPERS 1 21 DOCK BUMPER KIT, WELD-ON, HEAVY DUTY (3/16 ) WELD CHANNEL STRUT BRACE, STREET SIDE STRUT BRACE, CURB SIDE DOCK BUMPER, 3/16 X 21", CURB SIDE DOCK BUMPER, 3/16 X 21", STREET SIDE DOCK BUMPER KIT, BOLT-ON, HEAVY DUTY (3/16 ) W/HARDWARE DOCK BUMPER KIT (WELD-ON) HARDWARE KIT DOCK BUMPER KIT, WELD-ON, HEAVY DUTY (3/16 ) WELD CHANNEL DOCK BUMPER, 3/16 X 28, CURB SIDE DOCK BUMPER, 3/16 X 28, STREET SIDE STRUT BRACE, STREET SIDE STRUT BRACE, CURB SIDE DOCK BUMPER KIT, BOLT-ON, HEAVY DUTY (3/16 ) W/HARDWARE HARDWARE KIT DOCK BUMPER KIT(WELD-ON) DOCK BUMPER KIT, WELD-ON, HEAVY DUTY (1/4 ) DOCK BUMPER ¼ X 28" DOCK BUMPER ¼ X 28" STRUT BRACE, STREET SIDE STRUT BRACE, CURB SIDE WELD CHANNEL DOCK BUMPER KIT, BOLT-ON, EXTRA HEAVY DUTY (1/4 ) W/HARDWARE DOCK BUMPER KIT(WELD-ON) HARDWARE KIT DOCK BUMPER HARDWARE KIT CLAMP WASHER /16-18 FLANGE LOCK NUT EM /16-18 X 1.75 HEX HEAD CAP SCREW ES Rev

20 13 Dock Bumpers Walk Ramp Extensions DOCK BUMPERS WALK RAMP EXTENSIONS 1 21 DOCK BUMPER, BOLT-ON, WALK RAMP EXTENSION KIT, W/HARDWARE " SQUARE TUBE CAP WALK RAMP EXTENSION TUBE WASHER;FLAT;9/16 SAE/USS EK /16-18 FLANGE LOCK NUT EM /16-18 X 1.75 HEX HEAD CAP SCREW ES HEX HEAD CAP SCREW; 9/16-18 X 1 ¼ ES DOCK BUMPER, BOLT-ON, WALK RAMP EXTENSION KIT, W/HARDWARE WALK RAMP EXTENSION NYLOCK, 1/2" /2" CUT WASHER HEX HEAD CAP SCREW, 1/2"-13 X " SQUARE TUBE CAP Rev

21 14 Dock Bumpers Rubber Pads DOCK BUMPERS RUBBER PADS 1 RUBBER BUMPER KIT, 2.6 X3.5 X5, 2 HOLE, W/BOLT-ON HARDWARE RUBBER BUMPER SMALL WASHER, FLAT,1/2" EK NYLOCK, 1/2"-13 EM HEX HEAD CAP SCREW, 1/2-13X3" ES RUBBER BUMPER KIT, 2 X2.5 X16, 3 HOLE, W/BOLT-ON HARDWARE RUBBER PAD HEX HEAD CAP SCREW, 1/2"-13 X NYLOCK, 1/2" /2" CUT WASHER RUBBER BUMPER KIT, 3 X2.5 X24, 3 HOLE, W/BOLT-ON HARDWARE RUBBER DOCK BUMPER WASHER, FLAT,1/2" EK NYLOCK, 1/2"-13 EM HEX HEAD CAP SCREW ½ -13X2.75" GR.5,ZINC ES RUBBER BUMPER KIT, 3 X3 X24, 4 HOLE, W/BOLT-ON HARDWARE RUBBER DOCK BUMPER HEX HEAD CAP SCREW, 1/2"-13 X NYLOCK, 1/2" /2" CUT WASHER Rev

22 15 Dock Bumper Light Kits Rev

23 15 - DOCK BUMPER LIGHT KITS 1 LIGHT FIXTURE KIT, 21 DOCK BUMPERS, (NO LIGHTS INLCLUDED.) SERIES 60 LIGHT FIXTURE 21" X 4 PLUG WASHER;FLAT;9/16 SAE/USS EK /16-18 FLANGE LOCK NUT EM HEX HEAD CAP SCREW; 3/8-16 X 1.25" ES HEX HEAD CAP SCREW; 9/16-18 X 1 ¼ ES WASHER,FLAT,3/8" USS,ZINC EK NUT,NYLOCK 3/8-16 GR.5 ZINC EM LIGHT FIXTURE KIT, DOCK BUMPERS, 3 LIGHTS, W/BOLT ON HARDWARE RED LED LIGHT WHITE LED LIGHT LIGHT BRACKET PROPELL NUT /8-16 NYLOCK /8-16 BHCS X 1.25" /8 FLAT WASHER PHILLIPS MACHINE SCREW #10-32 X ½ LIGHT FIXTURE KIT. 28 DOCK BUMPERS, SERIES 60 LIGHT (W/LIGHTS) SERIES 60 LIGHT FIXTURE LIGHT KIT, W/HARNESS, RED /16-18 X 1.75 HEX HEAD CAP SCREW /16-18 FLANGE LOCK NUT X 4 PLUG Rev

24 16 Dock Bumper Steps DOCK BUMPER STEPS 1 21 DOCK BUMPER CABLE STEP KIT, w/bolt ON HARDWARE CABLE STEP HEX HEAD CAP SCREW 3/8-16X1.5" ES WASHER,FLAT,3/8" USS,ZINC EK NUT,NYLOCK 3/8-16 GR.5 ZINC EM DOCK BUMPER STIRRUP STEP KIT, w/bolt ON HARDWARE STIRRUP STEP; 6" HEX HEAD CAP SCREW 3/8-16X1.5" ES WASHER,FLAT,3/8" USS,ZINC EK NUT,NYLOCK 3/8-16 GR.5 ZINC EM DOCK BUMPER STIRRUP STEP KIT, w/bolt ON HARDWARE STEP EXTENSION /16-18 X 1.75 HEX HEAD CAP SCREW /16-18 FLANGE LOCK NUT Rev

25 17 Controls CONTROLS 1 BRACKET, CAB SHUT-OFF SWITCH SWITCH, ROCKER, CAB SHUTOFF CABLE, IN CAB SHUT-OFF SHEET METAL SCREW, #8X1/2"; HEX WASHER; ZINC ES BUTTON HAND CONTROL W/COIL HAND HELD CONTROL HOLSTER KIT, 2-BUTTON HAND CONTROL W/COIL, 4-WAY PLUG HAND CONTROL, 2 BUTTON PLUG; TRAILER 4 PRONG SOCKET, 4 PRONG TOGGLE SWITCH P TOGGLE SWITCH, TYPE F #10-24X1" PHILLIPS ZINC MOUNTING SCREWS ES KIT, 2-BUTTON HAND CONTROL W/PLUG, 7-WAY, HELLA BUTTON HAND CONTROL PLUG, HELLA 7 PIN SCREW, #10 X1 SHEETMETAL ES KIT, SOCKET, 7-WAY, HELLA BRACKET, HND CNTRL, ILU CABLE; 18GA 3 WIRE EZ SEAL, HELLA SOCKET SOCKET, HELLA 7 PIN NUT, HEX; EM #10-24x1 1/4" SCREW; MACHINE ES POWER DOWN HARNESS SOLENOID VALVE CABLE P Rev

26 21" 21" 21" 21" 21" 21" 21" PLR 20S/25S/25D/33D 18 Decals 1 2 To open and use liftgate: Follow operation decals from #1 to #4 To close and put away liftgate: Fold up platform tip (#3) Fold up platform (#2) Raise the liftgate (#1) Read all Decals and Owner's Manual before operating liftgate All folding liftgates: All folding liftgates: Stand clear Stand clear Use handle Open tip section Pull on platform ILR: Ramping Ride Platform level changes during cycle ILP - ILFS - ILT: Level Ride Platform stay level during cycle & ramps down / up at ground if switch is engaged BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND: 1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate. 2. Be certain the vehicle is properly and securely braked before using the liftgate. ILR: Un-hook safety chain ILR - ILP - ILFS - ILT: Stand clear Lower liftgate to ground Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained. 4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations. 5. Each load should be placed in a stable position as near as possible to the center of the platform. 6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated. 7. This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure. 3 4 ALWAYS STAND CLEAR OF PLATFORM AREA READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY. ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER TO RESET - PUSH RESET TAB IN USE HANDLE TO OPEN & CLOSE ALWAYS STAND CLEAR OF PLATFORM AREA WHEN OPERATING THIS GATE UP DOWN LIFT GATE SHUT-OFF TO BE TURNED OFF WHEN LIFT IS NOT IN USE 18 - DECALS 1 OPERATIONAL INSTRUCTION MLATG-ILR-ILFS 1 2 URGENT WARNING DECAL MLATG-URGWA 1 3 WARNING- LIFTGATE HAZARDS MLATG-WLH 2 4 WARNING- STAND CLEAR MLATG-PLAT 2 5 DECAL, ELECTRICAL SYSTEM MLATG-RESET 1 6 DECAL, CIRCUIT BREAKER, BLUE MLATG-BKR 1 7 WARNING- USE HANDLE TO OPEN MLATG-WNG 1 8 DECAL, CONSPICUITY TAPE 2"X82" ML DECAL, UP/DOWN MBB OS# MLATG-UD 1 10 DECAL, LIFTGATE CAPACITY MLATG-XXXX* 2 11 DECAL, LIFTGATE SHUT OFF MLATG-CAB 1 *XXXX = LIFTGATE CAPACITY (LBS) [EXAMPLE PART NUMBER: MLATG- 3000] Rev