PARTS MANUAL VERTICAL MAST MODELS SJ12 SJ16

Transcription

1 PARTS MANUAL VERTICAL MAST MODELS SJ SJ6 AA May 0

2 This manual is based on Serial Numbers: SJ / SJ 6: 4,00,630 & Above Including Serial Numbers: & Please refer to the website - for older Serial Numbers. Service Center 34 Swenson Ave. St. Charles, Illinois, 6074 USA Phone: Toll Free: Fax: service@skyjack.com Parts (North America) Toll Free: Toll Free Fax: parts@skyjack.com Parts & Service (Europe) Unit Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY0 8NN UK Phone: Fax: info@skyjackeurope.co.uk Asia Pacific Singapore Phone: Fax: skyjack@singnet.com.sg

3 Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. an index number initially starts with the letter K, for example K, means it s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed. Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. s preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If Hardware Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. How to Order Repair Parts. Address all orders to your local SKYJACK dealer.. Specify model and serial number of the work platform (found on the serial number plate). 3. List the quantity needed. 4. List the length needed (if bulk item).. List the part number and description as shown in this manual for each item. 6. Show billing and shipping address and name of individual if possible. 7. Suggest best routing. CUSTOMER DEALER MODEL NUMBER SERIAL NUMBER DATE PURCHASED Use Only Authorized Replacement Parts! SKYJACK, Page 3

4 Table of Contents.0 PLATFORM RELATED PARTS. Chain Entrance Assembly Lower Platform Assembly Upper Platform Assembly Railing Assembly.... Gate Assembly Saloon Gate Attachment....7 Platform Control Console Assembly a Controller Assembly b Controller Assembly Platform Limit Switch Assembly....0 Platform Control Cable Assembly MAST RELATED PARTS (SJ). Mast Assembly (SJ) Mast Assembly (SJ) Mast 3 Assembly (SJ) Mast 4 Assembly (SJ) Chain Assembly (SJ) Mast Lift Cylinder Assembly (SJ) Lift Cylinder (SJ) Mast Electrical Assembly (SJ) MAST RELATED PARTS (SJ6)h 3. Mast Assembly (SJ6) Mast Assembly (SJ6) Mast 3 Assembly (SJ6) Mast 4 Assembly (SJ6) Mast Assembly (SJ6) Chain Assembly (SJ6) Mast Lift Cylinder Assembly (SJ6) Lift Cylinder (SJ6) Mast Electrical Assembly (SJ6) BASE RELATED PARTS 4. Base Cover Assembly Base Assembly Pothole Protection Assembly Pothole Cylinder Assembly Clevis Assembly Brake Manifold Assembly Main Manifold Assembly Drive and Steer Assembly Steer Cylinder Assembly Wheel Motor and Brake Assembly Powerpack Assembly Battery Charger Assembly Base Electrical Components SKYJACK, Page 4

5 Table of Contents 4.4 Hydraulic Hose Connections Base Control Centre Assembly Terminal Strip Assembly Circuit Breaker and Horn Assembly Main Harness Assembly Battery Assembly Wheel Assembly ATTACHMENTS & OPTIONS. Pipe Rack Attachment Tool Tray Attachment Tube Caddy Attachment Flashing Light Option Biodegradeable Hydraulic Oil Option Charger/Inverter Option LABELS 6. Label Kit Labels - Vertical Mast (Left View) Labels - Vertical Mast (Right View) Labels - Vertical Mast (Rear View) Labels - Vertical Mast (Front View) Labels - Vertical Mast (Base View) Labels - Platform Control Console Labels - Miscellaneous TABLES 7. Standard Hose Numbering System Vertical Mast Fluids Table... 0 SKYJACK, Page

6 Notes SKYJACK, Page 6

7 .0 PLATFORM RELATED PARTS.6 Platform Control Console Assembly.4 Railing Assembly. Chain Entrance Assembly Gate Assembly. Upper Platform Assembly.3. Lower Platform Assembly SKYJACK, Page 7

8 . Chain Entrance Assembly M6484AB CHAIN ENTRANCE ASSEMBLY (ANSI/CSA) CHAIN 478 TUBE, Railing (Center) 3 69 PADDING, Tube MOUNT, Top rail BOLT, Carriage (/6-8 x, Grade ) NUT, Hex nylon lock (/6-8, Grade ) SKYJACK, Page 8

9 . Lower Platform Assembly M743AB LOWER PLATFORM ASSEMBLY 7434 WELDMENT, Lower platform 083 SCREW, Flat head cap (/4-0 x /8, Grade ) 3 60 RETAINER, Washer ROLLER (.7 OD x 7/8 ID x.0 ) 66 SHIM (0.063 ) BAR, Platform stop BOLT, Hex head (3/8-6 x, Grade ) WASHER, Lock (3/8 ) WASHER, Flat (3/8 ) NEOPRENE, Adhesive back (/8 x 3/4 ) 67 BLOCKER PLATE ASSEMBLY (6 in. extension platform) PLATE RIVET, Pop SKYJACK, Page 9

10 .3 Upper Platform Assembly M838AA SKYJACK, Page 0

11 .3 Upper Platform Assembly A 80 UPPER PLATFORM ASSEMBLY (6 in. extension) (CE, AS & KC) B 838 UPPER PLATFORM ASSEMBLY (0 in. extension) (ANSI/CSA) 734 WELDMENT, Platform SERVICE LOCK ASSEMBLY, A - 67 SERVICE LOCK ASSEMBLY, B 63 ROD, A 6 ROD, B 3 60 STRIKER NUT, Hex nylon lock (/6-8, Grade ) 0388 BOLT, Hex head (/6-8 x 4, Grade ) 6 6 SPRING 7 69 HANDLE BOLT, Carriage (3/8-6 x, Grade ) WASHER, Flat (/ SAE AA) 0 68 MOUNT 084 BOLT, Carriage (/6-8 x 3/4, Grade ) NUT, Hex nylon lock (3/8-6, Grade ) SCREW, Round head ( 0-3 x 0.6 ) NUT, Hex head (0-3) 083 SCREW, Flat head cap (/4-0 x /8, Grade ) 6 60 RETAINER, Washer ROLLER (.7 OD x 7/8 ID x.0 ) SHIM (0.063 ) WASHER, Flat (7/8 ) NUT, Hex nylon lock (/6-8, Grade ) BOLT, Carriage (/6-8 x, Grade ) - 63 FOOT PEDAL ASSEMBLY 8370 WELDMENT, Foot pedal SPRING BOLT, Hex head (/6-8 x 3/4, Grade ) WASHER, Flat (/6 ) NUT, Hex head lock (/6-8, Grade ) PIN, Clevis (/ x 3. ) PIN, Cotter WASHER, Flat (/ ) 30 BASE, Foot pedal SKYJACK, Page

12 .4 Railing Assembly M678AA A RAILING ASSEMBLY (Narrow Entrance) B 43 - RAILING ASSEMBLY (Chain gate) 40 WELDMENT, Railing (Left hand) 679 WELDMENT, Railing (Right hand), A 39 WELDMENT, Railing (Right hand), B TUBE, Railing (Center) BOLT, Carriage (/6-8 x, Grade ) NUT, Hex nylon lock (/6-8, Grade ) END CAP, Plastic LARGE LOOP PIN QUICK RELEASE ASSEMBLY RIVET (/4 x 0.49 ) WASHER, Flat (/4 ) M38730AB SKYJACK, Page

13 . Gate Assembly M68AD A 68 GATE ASSEMBLY (Full gate) B 684 GATE ASSEMBLY (Half gate) (ANSI/CSA) 683 WELDMENT, Gate, A 68 WELDMENT, Gate, B 0363 SCREW, Hex head self tapping (/4-4 x 3/4 ) HINGE, Spring LOCK, Gate 0070 CAP, Plastic end RIVET, Pop (/4 ) 7 77 BUMPER GATE SWEEP ASSEMBLY, A (CE) 889 FIELD KIT, FULL GATE INSTALLATION (ANSI/CSA) 9384 FIELD KIT, FULL GATE INSTALLATION (CE, AS & KC) 8830 FIELD KIT, HALF GATE INSTALLATION (ANSI/CSA) SKYJACK, Page 3

14 Notes SKYJACK, Page 4

15 .6 Saloon Gate Attachment Right Side Left Side M879AA SALOON GATE ASSEMBLY (ANSI/CSA, CE & KC) 678 (Ref.) RAILING ASSEMBLY (Narrow Entrance) (For components, refer to Section.4) SALOON GATE ASSEMBLY 8793 WELDMENT, Saloon gate (Left side) WELDMENT, Saloon gate (Right side) CAP, Plastic end HINGE, Knuckle CB HINGE, Spring STOP, Saloon gate SCREW, Hex head self tapping (/4-4 x 3/4 ) 888 FIELD KIT, SALOON GATE INSTALLATION (ANSI/CSA, CE & KC) SKYJACK, Page

16 .7 Platform Control Console Assembly M466AC SKYJACK, Page 6

17 PLATFORM CONTROL CONSOLE ASSEMBLY CONTROL BOX 470 HEAD, Emergency stop 4708 HEAD, Pushbutton (Horn) INDICATOR, Battery charge PLATE, Control Box (Top) 8 GUARD, Switch SCREW, Hex head self tapping (/4-4 x 3/4 ) SEAL, Bushing CONTROL BOX ASSEMBLY SCREW, Hex head self tapping (/4-4 x 3/4 ) SCREW, Round head machine (#8-3 x / ) 49 WASHER, Lock (#8) NUT, Hex head (#8-3) PLUG (7/8 ) 4 (Ref.) - CONTROLLER ASSEMBLY (For components, refer to Section.8) 467 WIRING, Control box 63 WIRING, Sub-Assy Control box - - SWITCH, Horn 4706 LATCH 4704 BLOCK, Contact (N.O.) SWITCH, Emergency stop 4706 LATCH 4703 BLOCK, Contact (N.C.) 4706 LED BLOCK, 4V (Red) HOUSING, Male connector (9 pin) 6 (Ref.) CONTROL CABLE ASSEMBLY (6 pin) (For components, refer to Section.0).7 Platform Control Console Assembly SKYJACK, Page 7

18 .8 Controller Assembly M0AD SKYJACK, Page 8

19 .8 Controller Assembly - 9 CONTROLLER ASSEMBLY 90 HANDLE ASSEMBLY 907 HANDLE, Front half SCREW, Controller handle SCREW, Plastite (#4-0 x /6 ) 9060 HOLDER, Micro switch ROCKER MICRO ASSEMBLY AXLE, Rocker ROCKER CAP, Rubber WASHER 906 BOOT, Plunger switch 9064 SPRING SWITCH, Plunger SWITCH, Lever micro 9066 SCREW, Plastite (#-8 x / ) INSULATOR, Micro 7 96 COUPLING (8mm) SCREW, Set SCREW (#6-3 x /8 ) HANDLE, Back half 964 NUT, Controller lever 909 LEVER, Trigger BOOT & GASKET 4 96 WASHER 966 E-CLIP SCREW WASHER SCREW MICROINSULATOR SWITCH, Micro SKYJACK, Page 9

20 .9 Platform Limit Switch Assembly Platform A - Single Limit Switch Platform B - Double Limit Switch M6AG SKYJACK, Page 0

21 .9 Platform Limit Switch Assembly A - - PLATFORM LIMIT SWITCH ASSEMBLY (ANSI/CSA, 0 traversing platform) B - - PLATFORM LIMIT SWITCH ASSEMBLY (CE/AS/KC, 6 traversing platform) 6497 BLOCK, Mounting, A 6497 BLOCK, Mounting, B 0397 SCREW, Round head machine (#8-3 x / ), A 4 SCREW, Round head machine (#8-3 x / ), B 3 49 WASHER, Lock (#8), A 4 WASHER, Lock (#8), B WASHER, Flat (#8), A 4 WASHER, Flat (#8), B 69 SCREW, Round head machine (#8-3 x /8 ), A 4 SCREW, Round head machine (#8-3 x /8 ), B 6 6 LIMIT SWITCH ASSEMBLY, B 7 63 LIMIT SWITCH ASSEMBLY, A, B CORD CLIP, Adhesive back SKYJACK, Page

22 .0 Platform Control Cable Assembly M468AB PLATFORM CONTROL CABLE ASSEMBLY STRAIN RELIEF (LTF ) STRAIN RELIEF (M0) BLOCK, Connector FRAME, Connector 64 HOUSING, Connector 6 6 JUMPER ( position) JUMPER (3 position) CABLE, Control (6/) SKYJACK, Page

23 .0 MAST RELATED PARTS (SJ) Mast 4 Assembly.4 Mast Assembly Mast 3 Assembly..3 Mast Assembly..8 Mast Electrical Assembly. Chain Assembly.6 Mast Lift Cylinder Assembly SKYJACK, Page 3

24 . Mast Assembly (SJ) M7667AA SKYJACK, Page 4

25 . Mast Assembly (SJ) MAST ASSEMBLY 7668 WELDMENT, Mast 7733 WEAR PAD (Thin & long) RIVET, Pop (3/6 x GR) SUPPORT, Limit switch 789 SCREW, Socket head cap (#0-3 x 3/8 ) WEAR PAD (Thick & short) BOLT, Hex head (3/8-6 x., Grade ) WASHER, Lock (3/8 ) WASHER, Flat hardened (3/8 ) BOLT, Hex head (3/8-6 x., Grade ) CHAIN TENSIONER ASSEMBLY 767 BLOCK, Tensioner mount (Mast ) 76 PIN, Clevis BLOCK, Tensioner (Mast ) PIN, Chain (BL 444) PIN, Spring (0.6 x /8 ) PIN, Cotter BOLT, Hex head (/6-8 x.0, Grade 8) WASHER, Flat (/6 ) SKYJACK, Page

26 . Mast Assembly (SJ) M7674AB SKYJACK, Page 6

27 . Mast Assembly (SJ) MAST ASSEMBLY 767 WELDMENT, Mast 8087 WEAR PAD (Thick & short) WEAR PAD (Thin & long) RIVET, Pop (3/6 x GR) SCREW, Thread rolling (0-3 x 3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) ROLLER SUPPORT ASSEMBLY, Mast BOLT, Hex head (/6-8 x.00, Grade 8) SUPPORT, Roller (Left hand) SUPPORT, Roller 8963 PIN, Chain (AL 444) 7686 ROLLER, Chain (BL 444) BUSHING, Fiberglide (CJS-A4) PIN, Roller (BL 444) 768 SUPPORT, Roller (Right hand) SCREW, Socket head cap (#0-4 x 3/4 ) WASHER, Flat (/6 ) SKYJACK, Page 7

28 .3 Mast 3 Assembly (SJ) M7689AB SKYJACK, Page 8

29 .3 Mast 3 Assembly (SJ) MAST 3 ASSEMBLY 7690 WELDMENT, Mast WEAR PAD (Thick & short) RIVET, Pop (3/6 x GR) WEAR PAD (Thin & long) SCREW, Thread rolling (0-3 x 3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) ROLLER SUPPORT ASSEMBLY, Mast PIN, Chain (BL 434) MOUNT - Roller (Left hand) ROLLER (Double) 0049 BUSHING, Fiberglide (CJS-A38) BUSHING, Fiberglide PIN, Roller (Double) MOUNT - Roller (Right hand) PIN, Spring (0.6 x /8 ) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x.00, Grade 8) PIN, Dowel (/4 diameter X 3/4 ) CHAIN MOUNT ASSEMBLY (BL 444) BOLT, Hex head (/6-8 x 3/4, Grade 8) WASHER, Flat (/6 ) PIN, Spring (0.6 x /8 ) 770 MOUNT, Chain (BL 444) PIN, Chain (BL 444) SKYJACK, Page 9

30 .4 Mast 4 Assembly (SJ) M899AA SKYJACK, Page 30

31 .4 Mast 4 Assembly (SJ) MAST 4 ASSEMBLY 7909 WELDMENT, Mast BOLT, Hex head (/4-0 x /, Grade ) WASHER, Flat (/4 ) 4 79 COVER, Mast NUT, Speed clip (/4-0 x / ) HANDLE 7 78 SCREW, Socket head cap (zinc, /6-8 x 7/8 ) BOX, Manual SHIM, Platform MT GA (0.099) WASHER, Flat (#0) BOLT, Hex head (3/8-6 x 3/4, Grade 8) 99 8 WASHER, Flat hardened (3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) RIVET, Pop (3/6 x GR) SCREW, Thread rolling (0-3 x 3/8 ) CHAIN TENSIONER ASSEMBLY, Mast MOUNT - Tensioner BLOCK, Tensioner 9 77 PIN, Clevis PIN, Chain (BL 434) 78 PIN, Spring (0.6 x / ) BOLT, Hex head (/6-8 x 3/4, Grade 8) WASHER, Flat (/6 ) PIN, Cotter SKYJACK, Page 3

32 Notes SKYJACK, Page 3

33 . Chain Assembly (SJ) M8960AA CHAIN ASSEMBLY 846 CHAIN, Mast lift (Small) - BL CHAIN, Mast lift (Large) - AL 444 SKYJACK, Page 33

34 .6 Mast Lift Cylinder Assembly (SJ) M73AA MAST LIFT CYLINDER ASSEMBLY (6 Feet) (Ref.) CYLINDER, Lift (For components, refer to Section.7) 7833 PIN, Clevis BRACKET, Cylinder mount 4 78 SCREW, Socket head cap (zinc, /6-8 x 7/8 ) 7467 PIN, Cotter COIL, 4V KNOB, Pull VALVE, Emergency lowering FITTING, Straight (06 JICM - 06 ORBM) WASHER, Flat (3/8 ) 6833 SCREW, Hex socket shoulder (3/8 - x 3/8 ) SKYJACK, Page 34

35 .7 Lift Cylinder (SJ) 9 8 K 6 K K M736AA LIFT CYLINDER ASSEMBLY 947 LIFT CYLINDER 7648 WELDMENT, Tube 686 GLAND SLEEVE STOP 4 76 PISTON 7649 ROD MANIFOLD ORIFICE, One way (0.0 diameter) BOLT, Hex head (/6-8 x., Grade ) WASHER, Lock (/6 ) O-RING K 76 KIT, Seal SKYJACK, Page 3

36 .8 Mast Electrical Assembly (SJ) M6AB SKYJACK, Page 36

37 .8 Mast Electrical Assembly (SJ) A 80 - MAST ELECTRICAL ASSEMBLY (ANSI/CSA) C MAST ELECTRICAL ASSEMBLY (CE/AS/KC) 803 CABLE, Retractable (4/3) 87 CONTROL CABLE ASSEMBLY 80 CABLE, Retractable (8/) CONNECTOR, Heyco liquid tight (PG6) 0646 NUT, Cable gland lock (PG6) CONNECTOR BLOCK, Footmount 647 CONNECTOR FRAME, Footmount 6 64 CONTACT (Male) CONNECTOR HOUSING, Box mount HOURMETER ENCLOSURE, Mast SCREW, Round head machine (#8-3 x / ) NUT, Hex nylon lock (#8-3, Grade ) 786 CONNECTOR, Receptacle ( pin) SEAL, Connector CONTACT, Pin (6-8) 788 CONNECTOR, Receptacle wedge ( pin) CONNECTOR, Receptacle (4 pin) CONNECTOR, Receptacle wedge (4 pin) WASHER, Lock (#0) SCREW, Round head machine (#0-3 x 3/8 ) 0 86 BRACKET, Mast RIVET, Pop (3/6 x GR) CLIP, double (S344G0) NUT, Hex head (3/8-6, Grade ) BRACKET, Mast AC, A 3440 RIVET (/4 x 0.74 ALU), A WASHER, Flat (#0), A 7 96 SCREW, Button head cap (ZN, /4-0 x 3/4, ASTM F83) BOX, Outlet, A RECEPTACLE, GFI, A PLATE, Receptacle, A 3 83 LIMIT SWITCH ASSEMBLY (Mast) 7079 SWITCH, Limit (with roller lever) 779 CONNECTOR, Receptacle (4 pin) 78 CONNECTOR, Receptacle wedge (4 pin) 79 4 CONTACT, Pin (6-8) NUT, Hex nylon lock (#8-3, Grade ) SCREW, Round head machine (#8-3 x.00 ) CLIP, Single (G0), A CLIP, Single (G0), B WASHER, Flat (/4 ) NUT, Hex nylon lock (/4-0, Grade ) SKYJACK, Page 37

38 Notes SKYJACK, Page 38

39 3.0 MAST RELATED PARTS (SJ6) Mast 4 Assembly Mast Assembly Mast 3 Assembly 3.3 Mast Assembly 3. Mast Assembly 3. Mast Lift Cylinder Assembly Mast Electrical Assembly 3.6 Chain Assembly SKYJACK, Page 39

40 3. Mast Assembly (SJ6) M7667AA SKYJACK, Page 40

41 3. Mast Assembly (SJ6) MAST ASSEMBLY 7668 WELDMENT, Mast 7733 WEAR PAD (Thin & long) RIVET, Pop (3/6 x GR) SUPPORT, Limit switch 789 SCREW, Socket head cap (#0-3 x 3/8 ) WEAR PAD (Thick & short) BOLT, Hex head (3/8-6 x., Grade ) WASHER, Lock (3/8 ) WASHER, Flat hardened (3/8 ) BOLT, Hex head (3/8-6 x., Grade ) CHAIN TENSIONER ASSEMBLY 767 BLOCK, Tensioner mount (Mast ) 76 PIN, Clevis BLOCK, Tensioner (Mast ) PIN, Chain (BL 444) PIN, Spring (0.6 x /8 ) PIN, Cotter BOLT, Hex head (/6-8 x.0, Grade 8) WASHER, Flat (/6 ) SKYJACK, Page 4

42 3. Mast Assembly (SJ6) M7674AB SKYJACK, Page 4

43 3. Mast Assembly (SJ6) MAST ASSEMBLY 767 WELDMENT, Mast 8087 WEAR PAD (Thick & short) WEAR PAD (Thin & long) RIVET, Pop (3/6 x GR) SCREW, Thread rolling (0-3 x 3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) ROLLER SUPPORT ASSEMBLY, Mast BOLT, Hex head (/6-8 x.00, Grade 8) SUPPORT, Roller (Left hand) SUPPORT, Roller 7688 PIN, Chain (BL 434) 7686 ROLLER, Chain (BL 444) BUSHING, Fiberglide (CJS-A4) PIN, Roller (BL 444) 768 SUPPORT, Roller (Right hand) SCREW, Socket head cap (#0-4 x 3/4 ) WASHER, Flat (/6 ) SKYJACK, Page 43

44 3.3 Mast 3 Assembly (SJ6) M7689AB SKYJACK, Page 44

45 3.3 Mast 3 Assembly (SJ6) MAST 3 ASSEMBLY 7690 WELDMENT, Mast WEAR PAD (Thick & short) RIVET, Pop (3/6 x GR) WEAR PAD (Thin & long) SCREW, Thread rolling (0-3 x 3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) ROLLER SUPPORT ASSEMBLY, Mast PIN, Chain (BL 434) MOUNT - Roller (Left hand) ROLLER (Double) 0049 BUSHING, Fiberglide (CJS-A38) BUSHING, Fiberglide PIN, Roller (Double) MOUNT - Roller (Right hand) PIN, Spring (0.6 x /8 ) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x.00, Grade 8) PIN, Dowel (/4 diameter X 3/4 ) CHAIN MOUNT ASSEMBLY (BL 444) PIN, Spring (0.6 x /8 ) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x 3/4, Grade 8) 770 MOUNT, Chain (BL 444) PIN, Chain (BL 444) SKYJACK, Page 4

46 3.4 Mast 4 Assembly (SJ6) M7704AB SKYJACK, Page 46

47 3.4 Mast 4 Assembly (SJ6) MAST 4 ASSEMBLY 770 WELDMENT, Mast WEAR PAD (Thick & short) RIVET, Pop (3/6 x GR) WEAR PAD (Thin & long) SCREW, Thread rolling (0-3 x 3/8 ) WEAR PAD (Thin & short) WEAR PAD (Thick & long) SINGLE ROLLER ASSEMBLY MOUNT - Roller (Single - left hand) ROLLER (Single) BUSHING, Fiberglide (CJS-A38) 776 PIN, Roller (Single) 77 MOUNT - Roller (Single - right hand) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x 3/4, Grade 8) 7360 PIN, Dowel (/4 diameter X 3/4 ) CHAIN TENSIONER ASSEMBLY, Mast PIN, Spring (0.6 x / ) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x 3/4, Grade 8) MOUNT - Tensioner PIN, Cotter 77 PIN, Clevis 7688 PIN, Chain (BL 434) BLOCK, Tensioner SKYJACK, Page 47

48 3. Mast Assembly (SJ6) M778AB SKYJACK, Page 48

49 3. Mast Assembly (SJ6) MAST ASSEMBLY 779 WELDMENT, Mast 9833 HANDLE COVER, Mast SCREW, Thread rolling (0-3 x 3/8 ) 7763 WEAR PAD (Thin & short) WEAR PAD (Thick & long) NUT, Speed clip (/4-0 x / ) SCREW, Button head cap (ZN, /4-0 x 3/4, ASTM F83) WASHER, Flat (/4 ) 0 78 SCREW, Socket head cap (/6-8 x 7/8 ) WASHER, Flat (#0) RIVET, Pop (3/6 x GR) BOX, Manual BOLT, Hex head (3/8-6 x 3/4, Grade 8) 99 8 WASHER, Flat hardened (3/8 ) SHIM, Platform MT GA CHAIN MOUNT ASSEMBLY (SINGLE) PIN, Chain (BL 434) 8 73 MOUNT, Chain WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x 3/4, Grade 8) 7033 PIN, Spring (0.6 x /8 ) SKYJACK, Page 49

50 Notes SKYJACK, Page 0

51 3.6 Chain Assembly (SJ6) M807AB CHAIN ASSEMBLY 77 4 CHAIN - BL CHAIN - BL 444 SKYJACK, Page

52 3.7 Mast Lift Cylinder Assembly (SJ6) M73AA MAST LIFT CYLINDER ASSEMBLY (6 Feet) (Ref.) CYLINDER, Lift (For components, refer to Section 3.8) 7833 PIN, Clevis BRACKET, Cylinder mount 4 78 SCREW, Socket head cap (zinc, /6-8 x 7/8 ) 7467 PIN, Cotter COIL, 4V KNOB, Pull VALVE, Emergency lowering FITTING, Straight (06 JICM - 06 ORBM) WASHER, Flat (3/8 ) 6833 SCREW, Hex socket shoulder (3/8 - x 3/8 ) SKYJACK, Page

53 3.8 Lift Cylinder (SJ6) 9 8 K 6 K K K M736AA LIFT CYLINDER ASSEMBLY 947 LIFT CYLINDER 7648 WELDMENT, Tube 686 GLAND SLEEVE STOP 4 76 PISTON 7649 ROD MANIFOLD ORIFICE, One way (0.043 diameter) BOLT, Hex head (/6-8 x., Grade ) WASHER, Lock (/6 ) O-RING K 76 KIT, Seal SKYJACK, Page 3

54 3.9 Mast Electrical Assembly (SJ6) SKYJACK, Page 4 M833AB_4AB

55 3.9 Mast Electrical Assembly (SJ6) A MAST ELECTRICAL ASSEMBLY (ANSI/CSA) C MAST ELECTRICAL ASSEMBLY (CE/AS/KC) 04 CABLE, Retractable (4/3) 876 CONTROL CABLE ASSEMBLY 03 CABLE, Retractable (8/) CONNECTOR, Heyco liquid tight (PG6) 0646 NUT, Cable gland lock (PG6) CONNECTOR BLOCK, Footmount 647 CONNECTOR FRAME, Footmount 6 64 CONTACT (Male) CONNECTOR HOUSING, Box mount HOURMETER ENCLOSURE, Mast SCREW, Round head machine (#8-3 x / ) NUT, Hex nylon lock (#8-3, Grade ) 786 CONNECTOR, Receptacle ( pin) SEAL, Connector CONTACT, Pin (6-8) 788 CONNECTOR, Receptacle wedge ( pin) CONNECTOR, Receptacle (4 pin) CONNECTOR, Receptacle wedge (4 pin) WASHER, Lock (#0) SCREW, Round head machine (#0-3 x 3/8 ) 0 86 BRACKET, Mast RIVET, Pop (3/6 x GR) CLIP, double (S344G0) NUT, Hex head (3/8-6, Grade ) BRACKET, Mast AC, A 3440 RIVET (/4 x 0.74 ALU), A WASHER, Flat (#0), A 7 96 SCREW, Button head cap (ZN, /4-0 x 3/4, ASTM F83) BOX, Outlet, A RECEPTACLE, GFI, A PLATE, Receptacle, A 3 83 LIMIT SWITCH ASSEMBLY (Mast) 7079 SWITCH, Limit (with roller lever) 779 CONNECTOR, Receptacle (4 pin) 78 CONNECTOR, Receptacle wedge (4 pin) 79 4 CONTACT, Pin (6-8) NUT, Hex nylon lock (#8-3, Grade ) SCREW, Round head machine (#8-3 x.00 ) CLIP, Single (G0), A CLIP, Single (G0), B WASHER, Flat (/4 ) NUT, Hex nylon lock (/4-0, Grade ) SKYJACK, Page

56 Notes SKYJACK, Page 6

57 4.0 BASE RELATED PARTS Base Cover Assembly Brake Manifold Assembly Main Manifold Assembly Hydraulic Hose Connections Powerpack Assembly Circuit Breaker & Horn Assembly 4. Base Control Centre Assembly 4 Drive and Steer Assembly 4.8 Battery Charger Assembly 4. Wheel Motor and Brake Assembly Base Electrical Components Base Assembly Pothole Protection Assembly Wheel Assembly SKYJACK, Page 7

58 4. Base Cover Assembly M877AB SKYJACK, Page 8

59 4. Base Cover Assembly BASE COVER ASSEMBLY 877 WELDMENT, Cover top 780 COVER, Service 3 78 SCREW, Socket head cap (zinc, /6-8 x 7/8 ) WASHER, Lock (/6 ) 7840 HINGE, Piano ( ) 447 HOLDER, Rubber HOLDER, Rubber (female) 7 89 HOLDER, Rubber (male) BOLT, Machine hex head (/4-0 x ) BOLT, Hex head (/4-0 x /, Grade ) WASHER, Flat (/4 ) NUT, Hex head (/4-0, Grade 8) 68 RECESSED HANDLE ASSEMBLY SCREW, Flat head (#8-3 x 3/8) NUT, Hex head (#8-3) WASHER, Flat (#8) TRIM, Protective BRACKET, Stop RIVET, Pop (Wide head) RIVET, Pop (Stainless steel) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x /, Grade ) 8864 BUMPER SKYJACK, Page 9

60 4. Base Assembly M734AB SKYJACK, Page 60

61 4. Base Assembly A BASE ASSEMBLY (SJ) B BASE ASSEMBLY (SJ6) 83 WELDMENT, Base, A 74 WELDMENT, Base, B BUSHING, Fiberglide (. ID x ) WASHER, Bronze (kingpin) D-RING ASSEMBLY BOLT, Carriage (3/8-6 x., Grade ), A BOLT, Carriage (3/8-6 x., Grade 8), B NUT, Hex nylon lock (3/8-6, Grade ) WASHER, Flat (3/8 ) 8 40 STRAP, Static BOLT, Hex head (3/8-6 x, Grade ) WASHER, Int tooth lock (3/8 ) 087 NUT, Hex head jam (3/8-6, Grade ) 77 PLATE, Hinged RIVET, Pop (/4 ) 4 69 BRACKET, Latch weld 0399 WASHER, Flat (/4 ) WASHER, Lock (/4 ) BOLT, Hex head (/4-0 x 3/4, Grade ) 8 88 BRACKET WELDMENT, Main Valve 883 BRACKET, Main valve 3864 WELD NUT, Pilot projection (.3-8) 9 (Ref.) HOLDER, Rubber (For components, refer to Section 4.) SKYJACK, Page 6

62 4.3 Pothole Protection Assembly M8AB SKYJACK, Page 6

63 4.3 Pothole Protection Assembly POTHOLE PROTECTION ASSEMBLY 8398 PLATE, Pothole Assembly (Right-hand) 8397 PLATE, Pothole Weld (Left-hand) BUSHING, Fiberglide PIN, Clevis 848 PIN, Clevis 6 (Ref.) CYLINDER, Hydraulic (For components, refer to Section 4.4) 7 78 SCREW, Socket head cap (0-48 x / ) BRACKET, Limit Switch PIN, Cotter (Rue ring) 0 (Ref.) ASSEMBLY, Clevis (For components, refer to Section 4.) 48 SCREW, Round head machine (#8-3 x.0 ) 49 WASHER, Lock (#8) WASHER, Flat (#8) NUT, Hex head (#8-3) 933 WASHER, Flat (.438) 6 (Ref.) LIMIT SWITCH ASSEMBLY (For components, refer to Section 4.3) SKYJACK, Page 63

64 4.4 Pothole Cylinder Assembly K 3 K 4 M8396AB_ POTHOLE CYLINDER ASSEMBLY 9336 GLAND 9337 ROD SPRING BARREL 9340 FITTING, 90-degree (04MJ-04MB) K 934 KIT, Seal SKYJACK, Page 64

65 4. Clevis Assembly 3 4 M8906AB CLEVIS ASSEMBLY NUT, Hex head jam (/ -3, Grade ) 8987 SCREW, Socket head cap (/ -3 x 7 ) WELD, Clevis SPRING, Die (3. LG) 8399 SPRING, Die (3 LG) SKYJACK, Page 6

66 Notes SKYJACK, Page 66

67 4.6 Brake Manifold Assembly M48AA BRAKE MANIFOLD ASSEMBLY 4663 BLOCK, Brake manifold 466 VALVE, Auto reset VALVE, Hand pump FITTING, Straight (04 JICM - 04 ORBM) BOLT, Hex head (/6-8 x., Grade ) WASHER, Flat (/6 ) WASHER, Lock (/6 ) KIT, Seal SKYJACK, Page 67

68 4.7 Main Manifold Assembly M8099AC SKYJACK, Page 68

69 4.7 Main Manifold Assembly MAIN MANIFOLD ASSEMBLY 898 MANIFOLD ASSEMBLY PLUG, Hollow (Hex 4 SAE ORB) 3 48 PLUG, Pressure (/6 NPT X 0.03 ID) 4 68 FITTING, Straight (04 JICM - 04 ORBM) FITTING, Straight (06 JICM - 06 ORBM) VALVE, Poppet Solenoid Cartridge VALVE, Poppet Solenoid Cartridge VALVE, Counterbalance (4000 psi) 9 88 VALVE, 4 way ( pos) COIL, 4V ( prong, #0) 680 VALVE, Drive (3/4 way Mtr Spool) COIL, 4V ( prong) VALVE, 4 way spool (3 pos tandem C) VALVE, Relief 88 VALVE, Priority flow control VALVE, Relief (00 psi) FITTING, 90-degree (04JICM-04ORBM) FITTING, 4-degree (04JICM-04ORBM) FITTING, Straight (06 JICM - 06 ORBM) BOLT, Hex head (/6-8 x, Grade ) WASHER, Flat (/6 ) WASHER, Lock (/6 ) SKYJACK, Page 69

70 4.8 Drive and Steer Assembly M849AA_ SKYJACK, Page 70

71 4.8 Drive and Steer Assembly A DRIVE/STEER ASSEMBLY (ANSI/CSA) B DRIVE/STEER ASSEMBLY (CE/AS/KC) HUB, Wheel BOLT, Wheel (/ -0 x.6 ) 3 46 WELDMENT, Motor (Right-hand) 4 36 PIN, Steer 60 RETAINER, Washer SCREW, Flat head cap (/4-0 x /8, Grade ) BUSHING, Fibreglide 8 60 WELDMENT, Steer arm (Left-hand) SCREW, Hex socket shoulder (/8 x. ) NUT, Hex head jam (/ -3, Grade ) 0743 END, Rod 0640 NUT, Hex head jam (3/4-6, Grade ) 3 (Ref.) CYLINDER, Steer (For components, refer to Section 4.9) WASHER, Int tooth lock ( ) NUT, Hex head jam ( -4, Grade ) FITTING, Straight (06 JIFC - 04 JICM) FITTING, Elbow 4 (04 JICM - 04 JICF) 8 9 WELDMENT, Steer arm (Right hand) 9 47 WELDMENT, Motor (Left hand) 0 36 CAP, Grease (GC)\ (Ref.) WHEEL MOTOR AND BRAKE ASSEMBLY (For components, refer to Section 4.0) (Ref.) POWERPACK ASSEMBLY (For components, refer to Section 4.) SKYJACK, Page 7

72 4.9 Steer Cylinder Assembly 4 K 3 K K K 3 K M733AC STEER CYLINDER ASSEMBLY 089 WELDMENT, Tube ROD GLAND FITTING, Straight (06 JICM - 06 ORBM) K 76 KIT, Seal SKYJACK, Page 7

73 4.0 Wheel Motor and Brake Assembly 8 K K K K 6 7 M394AB 394 MOTOR, Wheel 46 4 FITTING, Straight swivel (06 JICM - 06 JICF) FITTING, Straight (06 JICM - 0 ORBM) BOLT, Hex head (/ -3 x.7, Grade ) WASHER, Flat (/ SAE AA) WASHER, Lock (/, Grade ) NUT, Hex head (/ -3, Grade ) BRAKE, Wheel mount 94 KEY, Square 943 NUT, Slotted hex 944 PIN, Cotter BOLT, Hex head (/ -3 x 4, Grade ) 0 68 FITTING, Straight (04 JICM - 04 ORBM) WASHER, Lock (Int tooth, ) K 099 KIT, Seal K 6 KIT, Bearing and seal 6 KIT, Brake stack 63 KIT, O-ring SKYJACK, Page 73

74 4. Powerpack Assembly K M70AD_ - 70 POWERPACK, 4V 6874 TANK, Hydraulic 698 CAP, Filler/Breather VALVE, Relief MOTOR, 4VDC 699 MANIFOLD, Powerpack PUMP COUPLER STRAINER CLAMP FITTING, Straight (06 JICM - 06 ORBM) (ANSI/CSA) FITTING, Straight (06 JICM - 06 ORBM) (CE, AS &KC) FITTING, Cap (06 JICF) (ANSI/CSA) 40 QUICK DISCONNECT (CE, AS &KC) BOLT, Hex head (/6-8 x 3/4, Grade ) WASHER, Lock (/6 ) 4 (Ref.) BRACKET, Main valve (For components, refer to Section 4.) K 696 KIT, Seal SKYJACK, Page 74

75 4. Battery Charger Assembly M837AH 837 CHARGER, Battery (4VDC) (ANSI/CSA & AS) 070 CHARGER, Battery (4VDC) (CE & KC ) 74 RELAY, Interlock FRONTPLATE ASSEMBLY (with hardwired cord) (ANSI/CSA & AS) 4 39 PLUG, Charger cutout BOLT, Hex head (/4-0 x 3/4, Grade ) WASHER, Flat (/4 ) CONNECTOR, Battery (0 Amp) CORD, 0V Charger (with plug) (CE & KC) SKYJACK, Page 7

76 4.3 Base Electrical Components M8747AA_6 SKYJACK, Page 76

77 4.3 Base Electrical Components A BASE ELECTRICAL (ANSI/CSA) - SJ & SJ6 B BASE ELECTRICAL (CE) - SJ C BASE ELECTRICAL (AS) - SJ D BASE ELECTRICAL (KC) - SJ E BASE ELECTRICAL (KC) - SJ6 F 89 - BASE ELECTRICAL (CE) - SJ6 G 8 - BASE ELECTRICAL (AS) - SJ6 07 CONNECTOR, Inlet (0V), A 37 SEAL, Cover, A GROUND WIRE ASSEMBLY, A 4 (Ref.) BASE CONTROL CENTRE ASSEMBLY (For components, refer to Section 4.) (Ref.) CIRCUIT BREAKER AND HORN ASSEMBLY (For components, refer to Section 4.7) WASHER, Flat (/4 ) SCREW, Round head machine (/4-0 x 3/4 ) WASHER, Lock (/4 ) BOLT, Hex head (/4-0 x /8, Grade ) NUT, Hex head (#0-3) 4647 CONTACTOR 6844 NUT, Hex head (/6-4, Grade ) NUT, Hex head (/4-0, Grade 8) BOLT, Hex head (/4-0 x 3/4, Grade ) BOLT, Hex head (/4-0 x 7/8, Grade ) 6 07 CONTROLLER, Pump motor (4VDC Amp) 7 83 BACKPLATE LIMIT SWITCH ASSEMBLY 9348 SWITCH, Limit (Sealed) 778 CONNECTOR, Receptacle (4-pin) 780 CONNECTOR, Receptacle (4-pin wedge) CONNECTOR, Pin (Contact 6-8) SWITCH, Tilt (Combo) WASHER, Lock (#0) 0396 SCREW, Round head machine (#0-3 x / ) SKYJACK, Page 77

78 4.4 Hydraulic Hose Connections Main Manifold Mast Lift Cylinder Brake Manifold M83AA SKYJACK, Page 78 SJ

79 Hose P/N 4.4 Hydraulic Hose Connections From To Port Port H Brake manifold B - Left brake H Main manifold L - Emergency lowering valve 3 H Main manifold B B Brake manifold 4 H Main manifold PH - Pothole cylinder H Main manifold SR - Steering cylinder H Main manifold SL - Steering cylinder 6 H Main manifold M A Left drive motor 7 H Main manifold F B Left drive motor 8 H Main manifold R B Right drive motor 9 H Main manifold M A Main manifold 0 H Main manifold T T Powerpack H Main manifold P P Powerpack H Brake manifold B - Right brake 38 GUARD, Spring (/8 x 0 ) SKYJACK, Page 79

80 4. Base Control Centre Assembly M8744AA SKYJACK, Page 80

81 4. Base Control Centre Assembly A BASE CONTROL CENTRE ASSEMBLY (ANSI/CSA, KC) B BASE CONTROL CENTRE ASSEMBLY (CE) C BASE CONTROL CENTRE ASSEMBLY (AS) 848 LOWER CONTROLS, A, C 849 LOWER CONTROLS, B 840 WELDMENT, Controls face HEAD, Selector switch (Lower/Raise) HEAD, Selector key switch (Off/Platform/Base), A, C 4707 HEAD, Selector key switch (Off/Platform/Base), B HEAD, Emergency stop 878 LOWER CONTROL BOX ASSEMBLY WELDMENT, Controls deck SCREW, Round head machine (#0-3 x / ) RELAY, Sealed (4V) WASHER, Flat (#0) WASHER, Lock (#0) NUT, Hex head (#0-3) 0307 BEEPER, Slow pulsing (4VDC) (Ref.) - TERMINAL STRIP ASSEMBLY (For components, refer to Section 4.6) SWITCH, Selector (Lower/Raise) 4706 LATCH 4704 BLOCK, Contact (N.O.) SWITCH, Selector key (Off/Platform/Base) 4706 LATCH 4704 BLOCK, Contact (N.O.) 4703 BLOCK, Contact (N.C.) - - SWITCH, Emergency stop 4706 LATCH 4703 BLOCK, Contact (N.C.) 4706 LED BLOCK, 4V (Red) 6 WELDMENT, Controls deck 7 (Ref.) HARNESS, Main (For components, refer to Section 4.8) SCREW, Round head machine (#0-3 x /4 ) 9 8 COVER, Lower controls SKYJACK, Page 8

82 4.6 Terminal Strip Assembly 3 4 M87AA TERMINAL STRIP ASSEMBLY 8708 SUB-ASSEMBLY, Terminal Strip TERMINAL BLOCK, Through 790 END STOP DINRAIL 4 87 JUMPER, -pos 79 END PLATE 6 09 DIODE (6A) 664 RESISTOR (. ohm, watt) 643 RESISTOR (0 ohm, watt) 6 RESISTOR (0 ohm, 3/4 watt) 8707 RESISTOR (84 ohm, watt) 647 RESISTOR (68 ohm, watt) 67 RESISTOR (k ohm, watt) 64 RESISTOR (4.7k ohm, watt) SKYJACK, Page 8

83 4.7 Circuit Breaker and Horn Assembly M8740AA CIRCUIT BREAKER AND HORN ASSEMBLY (SJ/6) 73 BREAKER, Circuit ( Amp) WASHER, Flat (/6 ) BOLT, Hex head (/6-8 x 3/4, Grade ) NUT, Hex head (/6-8, Grade ) 874 BRACKET HORN, 4V (Low tone) WASHER, Lock (/6 ) 8 73 SWITCH, Toogle SKYJACK, Page 83

84 4.8 Main Harness Assembly SKYJACK, Page 84 M873AA_

85 4.8 Main Harness Assembly MAIN HARNESS 699 HOUSING, Plug ( pole) 6990 PIN, Wire (Female) CONNECTOR, Plug (6 pin) CONNECTOR, Plug wedge (6 pin) CONNECTOR, Contact socket (4-6) DIODE CONNECTOR, Plug ( pin) CONNECTOR, Plug wedge ( pin) CONNECTOR, Receptacle (4 pin) CONNECTOR, Receptacle wedge (4 pin) 79 4 CONNECTOR, Contact pin (4-6) 779 CONNECTOR, Plug (4 pin) 3 78 CONNECTOR, Plug wedge (4 pin) CONNECTOR, Plug ( pin) 789 CONNECTOR, Plug wedge ( pin) SEALING, Connector STRAIN RELIEF SKYJACK, Page 8

86 4.9 Battery Assembly M84AA BATTERY ASSEMBLY 94 CABLE, Battery 9 3 CABLE, Battery 3 93 CABLE, Battery BOOT, Battery (Red) 3743 CABLE, Battery (with inline fuse) 307 FUSE (300 Amp) 6 9 CABLE, Battery 7 04 CABLE, Battery BATTERY (6V) 9 97 SWITCH, Main disconnect BRACKET, Battery tie down 7363 HOLD DOWN, Battery BOLT, Hex head (3/8-6 x /8, Grade ) WASHER, Lock (3/8 ) NUT, Hex head (3/8-6, Grade ) 07 WING NUT, Hex head ( Grade ) LEVER, Locking 7 (Ref.) CONTROLLER, Pump motor (4VDC Amp) (For components, refer to Section 4.3) SKYJACK, Page 86

87 4.0 Wheel Assembly M689AB TIRE (Grey) TIRE (White) SKYJACK, Page 87

88 Notes SKYJACK, Page 88

89 .0 ATTACHMENTS & OPTIONS.. Pipe Rack Attachment Tool Tray Attachment.3 Tube Caddy Attachment.4 Flashing Light Option. Biodegradeable Hydraulic Oil Option.6 Charger/Inverter Option SKYJACK, Page 89

90 . Pipe Rack Attachment Right Side Left Side M834AC A PIPE RACK KIT (ANSI/CSA) B PIPE RACK KIT (CE/AS/KC) ASSEMBLY, Pipe rack (Right side) ASSEMBLY, Pipe rack (Left side) 7404 WELDMENT, Pipe rack (Right side) 8344 WELDMENT, Pipe rack (Left side) STRAP, Nylon tie down flat hook SPACER, Stand off (/6 ID x LG) 8380 BOLT, Carriage (/6-8 x.7 grd) LARGE LOOP PIN QUICK RELEASE ASSEMBLY WASHER, Flat (/4 ) RIVET (/4 x 0.49 ) BOLT, Carriage (/6-8 x, Grade ) NUT, Hex nylon lock (/6-8, Grade ) 740 WELDMENT, Tube pipe rack 8873 LABEL, Retracted position only LABEL, Pipe rack capacity LABEL, Manual force (00N) / No wind (0 m/s), B SKYJACK, Page 90

91 . Tool Tray Attachment Location 4 6 Location (ANSI/CSA only) Location 3 M836AC A TOOL TRAY INSTALLATION FIELD KIT (ANSI/CSA) B TOOL TRAY INSTALLATION FIELD KIT (CE, AS & KC) TOOL TRAY KIT, A TOOL TRAY KIT, B 837 WELDMENT, Tool tray PROTECTIVE TRIM (3/6-/4) BOLT, Carriage (/6-8 x, Grade ) NUT, Hex nylon lock (/6-8, Grade ) LABEL, Tool tray location & capacity, A LABEL, Tool tray location () + capacity 8 90 LABEL, Tool tray location () + capacity 9 98 FIELD INSTRUCTION, Tool tray installation SKYJACK, Page 9

92 .3 Tube Caddy Attachment M740AA TUBE CADDY INSTALLATION FIELD KIT (ANSI/CSA) TUBE CADDY KIT 8363 ASSEMBLY, Tube Caddy 837 WELDMENT, Tube Caddy 838 STRAP, Nylon with buckle BOLT, Carriage ( x Grade ) NUT, Hex nylon lock ( Grade ) 0070 CAP, Plate end SPACER, Stand off (/6 ID x LG) SHEET, Rubber (0. x 8. x 9. ) 8 77 BUMPER, Door LARGE LOOP PIN QUICK RELEASE ASSEMBLY WASHER, Flat (/4 ) 0363 SCREW, Hex head self tapping (/4-4 x 3/4 ) TAPE, Adhesive transfer (3/4 ) LABEL, Tube caddy capacity LABEL, Manual force 00N 983 FIELD INSTRUCTION, Tube caddy installation SKYJACK, Page 9

93 .4 Flashing Light Option M63AB FLASHING LIGHT INSTALLATION FIELD KIT FLASHING LIGHT KIT 736 LIGHT, Strobe 8779 LENS, Amber 8780 BULB (Flash Tube) NUT, Hex head (#0-4) WASHER, Flat (#0) SCREW, Round head machine (#0-4 x 3/4 ) WASHER, Lock (#0) 6 73 HARNESS, Strobe CONNECTOR, Receptacle ( pin) CONNECTOR, Receptacle wedge ( pin) CONTACT, Pin (6-8) FIELD INSTRUCTION, Flashing light installation SKYJACK, Page 93

94 . Biodegradeable Hydraulic Oil Option L M73AA BIODEGRADEABLE HYDRAULIC OIL OPTION 738 8L OIL, Biodegradeable hydraulic L 743 LABEL, Hydraway Bio SE3-68 SKYJACK, Page 94

95 .6 Charger/Inverter Option 3 4 M633AA CHARGER/INVERTER OPTION (ANSI/CSA) 736 CHARGER/INVERTER WASHER, Flat (/4 ) BOLT, Hex head (/4-0 x 3/4, Grade ) 4 9 PLUG ASSEMBLY, Charger/inverter 849 CABLE ASSEMBLY, Charger/inverter SKYJACK, Page 9

96 Notes SKYJACK, Page 96

97 6.0 LABELS Label Kits The following label kits are for models SJ and SJ6. They exclude: model designations platform capacities wheel loads serial plates base and platform control console labels Supply model number, country and language when ordering complete machine labels. Label Kit MODEL ANSI/CSA, AS & KC CE SJ\6 Part # Part # AB 6 SKYJACK, Page 97

98 6. Labels - Vertical Mast (Left View) SJ6_Left View- 97 LABEL, Model number (SJ) (Not included in kit) 99 LABEL, Model number (SJ6) (Not included in kit) 704 LABEL, Wheel Load (400 kg/880 Ib.) (SJ) (Not included in kit) 660 LABEL, Wheel Load (47 kg/00 Ib.) (SJ6) (Not included in kit) LABEL, Forklift boot LABEL, logo (White) 703 LABEL, CE (CE) 6 96 LABEL, SJ Vertical Mast (SJ) (Not included in kit) 98 LABEL, SJ6 Vertical Mast (SJ6) (Not included in kit) LABEL, Harness anchorage pictorial SKYJACK, Page 98

99 6.3 Labels - Vertical Mast (Right View) SJ6_Right View- 644 LABEL, Annual inspection 368 LABEL, Manual box 3 97 LABEL, Model number (SJ) (Not included in kit) 99 LABEL, Model number (SJ6) (Not included in kit) LABEL, Wheel Load (400 kg/880 Ib.) (SJ) (Not included in kit) 660 LABEL, Wheel Load (47 kg/00 Ib.) (SJ6) (Not included in kit) 0896 LABEL, Forklift boot LABEL, logo (White) LABEL, CE (CE) 8 96 LABEL, SJ Vertical Mast (SJ) (Not included in kit) 98 LABEL, SJ6 Vertical Mast (SJ6) (Not included in kit) LABEL, Harness anchorage pictorial 0 38 LABEL, AC connection SKYJACK, Page 99

100 6.4 Labels - Vertical Mast (Rear View) SJ6_9790AA_Rear View 4767 LABEL, Lift point/tie down 637 LABEL, Base control console (Not included in kit) 3 9 LABEL, Emergency lowering 4 67 LABEL, Caution brake 9674 LABEL, Battery disconnect switch 6 38 LABEL, AC connection LABEL, logo (White) 8 - LABEL, Serial plate (ANSI/CSA) (Not included in kit, contact parts department) SKYJACK, Page 00

101 6. Labels - Vertical Mast (Front View) Chain Gate 6 SJ6_9790AA_Front View AR TAPE, Safety ( ) (Not included in kit) 90 LABEL, Danger/Warning info LABEL, Platform capacity & Side Force (00/P) (SJ CE/AS/KC) (Not included in kit) 6687 LABEL, Platform capacity & Side Force (00/P) (SJ6 CE/AS/KC) (Not included in kit) 6308 LABEL, Platform capacity (SJ/6 ANSI/CSA) (Not included in kit) LABEL, Daily checklist 4767 LABEL, Lift point/tie down LABEL, Do not wear jewelry LABEL, Side force/outdoor (SJ/6 ANSI/CSA) (Not included in kit) SKYJACK, Page 0

102 7389AB 6.6 Labels - Vertical Mast (Base View) 3 Inside View 4 Located on side/top limit switch Top View AD_SJ_BASE LABEL, Do not alter (CE/AS/KC - on platform + at base) 663 LABEL, Do not alter (ANSI - on platform + at base) 4606 LABEL, Hydraulic oil level (Min/Max) LABEL, Use hydraulic oil only LABEL, Danger! Pinch hand/foot 66 LABEL, Maintenance switch LABEL, Ground reset LABEL, Power reset SKYJACK, Page 0

103 6.7 Labels - Platform Control Console M48639AA 638 LABEL, Platform control console (Not included in kit) SKYJACK, Page 03

104 6.8 Labels - Miscellaneous 3 Base - Top View 6347AD_SJ_MISC 70 LABEL, Do not open 663 AR LABEL, Do not alter 3 70 LABEL, Platform traversing SKYJACK, Page 04

105 7.0 TABLES 7 7. Standard Hose Numbering System 7. Vertical Mast Fluids Table SKYJACK, Page 0

106 7. Standard Hose Numbering System H FITTING ARRANGEMENT (See Schedule Below) HOSE SIZE (See Chart Below) LENGTH OF HOSE IN WHOLE INCHES LENGTH IN FRACTIONS (/4 INCREMENTS) I.E. =/4 =/ 3=3/4 Using the number above as an example (H ). This hose requires a 37 JIC, female swivel fitting on one end. A medium length 90 JIC, female swivel fitting for the other end. The Hose must meet or exceed S.A.E. 00R3 hose specification, and be a total of 8-/ long. NOTE: Hose ends and hose must be from same manufacturer per S.A.E. J73 Nov. 9, Sections 3.0 and 4.. Hose ends and hose must be of the same size i.e. #4 size fittings must be used with #4 size hose. Hose Size Chart SIZE ID 3/6 /4 3/8 / /8 3/4 -/4 -/ -/ 3 3-/ 4 HOSE PREFIX HOSE END FITTING HOSE END FITTING S.A.E. HOSE SPECIFICATION H0 FEMALE, 37º JIC, SWIVEL FEMALE, 37 JIC, SWIVEL 00R7 H0 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R3 H03 FEMALE, 37º JIC, SWIVEL 4º, FEMALE, 37º JIC, SWIVEL 00R7 H04 FEMALE, 37º JIC, SWIVEL 4º, FEMALE, 37º JIC, SWIVEL 00R3 H0 FEMALE, 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 00R7 H06 FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 00R7 H07 LONG 90º, FEMALE, 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 00R7 H08 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R4 H09 FEMALE, 37º JIC, SWIVEL 4º, FEMALE, 37º JIC, SWIVEL 00R4 H0 FEMALE, 37º JIC, SWIVEL MALE PIPE THREAD FITTING 00R7 H FEMALE, 37º JIC, SWIVEL MEDIUM 90º, FEMALE, 37º JIC, SWIVEL 00R3 H SHORT 90º, FEMALE, 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 00R7 H3 FEMALE, 37º JIC, SWIVEL REUSABLE MALE PIPE THREAD FITTING 300 PSI H4 REUSABLE MALE PIPE THREAD FITTING NO FITTING 300 PSI H REUSABLE, FEMALE, 37º JIC, SWIVEL REUSABLE, FEMALE, 37º JIC, SWIVEL 300 PSI Fitting Arrangement Schedule (Continued on the following page) SKYJACK, Page 06

107 Fitting Arrangement Schedule (Continued from the previous page) HOSE PREFIX HOSE END FITTING HOSE END FITTING 7. Standard Hose Numbering System H6 NO FITTING NO FITTING 00R4 H7 NO FITTING NO FITTING 300 PSI H8 REUSABLE, FEMALE, 37º JIC, SWIVEL NO FITTING 300 PSI H9 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R3 H0 FEMALE, SHORT 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 00R4 H FEMALE, SHORT 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 00RAT H FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00RAT H3 FEMALE, LONG 37º JIC, SWIVEL LONG 90º, FEMALE, 37º JIC, SWIVEL 00RAT H4 FEMALE, SHORT 37º JIC, SWIVEL SHORT 90º, FEMALE, 37º JIC, SWIVEL 00R3 H FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R4 H6 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H7 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H8 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H9 SHORT 4º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H30 MEDIUM 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H3 FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H3 SHORT 4º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H33 MEDIUM 4º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H34 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H3 MEDIUM 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H36 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R7 H37 SHORT 4º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R4 H38 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R4 H39 LONG 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R4 H40 SHORT 90º, FEMALE, 37º JIC, SWIVEL FEMALE, 37º JIC, SWIVEL 00R6 S.A.E. HOSE SPECIFICATION SKYJACK, Page 07

108 7. Vertical Mast Fluids Table HYDRAULIC OIL Specification Capacity (Liters) Capacity (US Gallons) Oil Type Standard Option ATF Dexron III NATURELLE HF E AC SKYJACK, Page 08

109

110 Reliable lift solutions by people who care.