IMPORTANT Verify if your machine is hydraulically proportional or motor controlled.

Transcription

1 . IMPORTANT Verify if your machine is hydraulically proportional or motor controlled. Motor controller machines can be identified by the MC label located on the side of the machine or on the platform control box. For motor controller-specific parts and assemblies, see Section 0 - Appendix A.

2 PARTS MANUAL (ANSI/CSA) DC ELECTRIC SCISSORS MODELS AG February 07

3 This manual is based on Serial Numbers: SJIII 0 SJIII SJIII XX & Above & Above & Above Please refer to the website - for older Serial Numbers. Service Center 5 Swenson Ave. St. Charles, Illinois, 07 USA Phone: Toll Free: Fax: service@skyjack.com Parts (North America) Toll Free: Toll Free Fax: parts@skyjack.com Australia Pty Ltd. Coates Place Wetherill Park New South Wales Australia Tel: + (0) Fax: +(0) 878 Parts & Service (Europe) Unit Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY0 8NN UK Phone: Fax: info@skyjackeurope.co.uk Brasil Alameda Júpiter, 70 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 7-5 Tel:

4 DC Electric Scissor Lifts Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. an index number initially starts with the letter K, for example K, means it s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed. Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. s preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If Hardware Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. How to Order Repair Parts. Address all orders to your local SKYJACK dealer.. Specify model and serial number of the work platform (found on the serial number plate).. List the quantity needed.. List the length needed (if bulk item). 5. List the part number and description as shown in this manual for each item.. Show billing and shipping address and name of individual if possible. 7. Suggest best routing. CUSTOMER DEALER MODEL NUMBER SERIAL NUMBER DATE PURCHASED Use Only Authorized Replacement Parts! SKYJACK, Page

5 Table of Contents.0 PLATFORM RELATED PARTS. Entrance Gates and Chains Gate Latch Assembly.... Side Railings - Rigid.... Side Railings - Hinged....5 Extension Platform Railing Assembly.... Extension Handrail Quick Release Pins Main Platform Assembly Extension Platform Assembly....0 Extension Cylinder Mounting Hardware.... Extension Cylinder Assembly Hose Connections - Powered Extension (Models 0/0).... Hose Connections - Powered Extension (Model ) Platform Control Console Assembly Powered Extension Platform Cables....7 Extension Platform Harness Extension Platform Control Console....9 Control Cable Assemblies Platform AC Outlet SCISSOR RELATED PARTS. Scissor Stack Assembly (Model 0/0).... Scissor Stack Assembly (Model /).... Scissor Stack Assembly (Model ) Scissor Stack Assembly - Mounting Hardware Scissor Stack Assembly - Connecting Hardware Limit Switch Assembly (Scissor Stack) Lift Cylinder and Mounting Hardware Holding Valve Assembly (Model 0/0) Holding Valve Assembly (Model //) BASE RELATED PARTS. Base Assembly.... Pothole Protection Device Brake Assembly Wheel Assembly (Models x & xx) Tie Rod Assembly Steer Cylinder Assembly Pin Brake Cylinder Assembly Rear Drive Manifold Assembly Brake Release Manifold Assembly (Models xx) Front Hub and Spindle Assembly Hydraulic Hose Connections - Pin Brake (Models x) Hydraulic Hose Connections - Disc Brake (Models xx)... 8.a Base Control Console... 8.b Base Control Console... 8 SKYJACK, Page

6 Table of Contents.0 HYDRAULIC TRAY RELATED PARTS. Hydraulic/Electrical Tray Assembly Main Manifold Assembly Pump and Motor Assembly Proportional Manifold Assembly Hydraulic Hose Connections (Hydraulic/Electrical Tray) BATTERY TRAY RELATED PARTS 5. Battery Tray Assembly Battery Charger ELECTRICAL RELATED PARTS. Electrical Panel Hardware Assembly.... Electrical Panel Hardware Assembly (EE-Rated).... Main Manifold Harness.... Rear Manifold Harness Horn/Flashing Light and Tilt Switch Harnesses Holding Valve, Charger Cutout, and Pressure Switch Harnesses Electrical Panel Powerdeck Modification OPTIONAL EQUIPMENT 7. VDC Inverter Assembly (ANSI/CSA) Inverter Assembly Air Hose to Platform Assembly Work Light Option (ANSI/CSA) Flashing Amber Light Option Dual Flashing Amber Light Option (Excluding EE-Rated) Platform Control Console - Long Cable Option b Platform Control Console - Long Cable Option M/C Light Duty Pipe Rack Option Black Logo Labels Option (Model ) Board Carrier Option (Models / including EE-rated) Heavy Duty Pipe Rack Assembly Telematics Harness - ZTR Telematics Option - ZTR Telematics Option - Morey Tool Caddy LABELS 8. Label Kit Labels - Platform Control Console Labels - Miscellaneous Labels - Left & Right Sides (Chassis) Labels - Chassis (Front & Top) Labels - Rear (Scissor and Platform) Labels - Rear (Chassis) FLUIDS 9. Fluid Table SKYJACK, Page 5

7 Table of Contents 0.0 APPENDIX A - MOTOR CONTROLLER 0. Platform Control Console Assembly Platform Control Box (Top) Enable Controller Assembly Hydraulic/Electrical Tray Assembly Hydraulic Tank Lid Assembly Main Manifold Assembly Hydraulic Hose Connections (Hydraulic/Electrical Tray) Electrical Panel and Hardware Assembly and Wire Kit Main Manifold Harness Rear Manifold Harness Charger Cutout, Horn/Flashing Lights, Tilt Switch Harnesses Control Cable Assemblies Powerdeck Conversion Kit - Motor Controller SKYJACK, Page

8 .0 PLATFORM RELATED PARTS Enable Controller Assembly Quick Release Pin.5 Side Railings - Rigid.7.. Entrance Gates. Gate Latch Assembly Platform Control Console Assembly Extension Side. Railing. Control Cable Assemblies.9.0 Platform AC Outlet Assembly.8 Main Platform Assembly Extension Platform Assembly.9.5 Extension Platform Railing. Side Railings - Hinged.0. Extension Cylinder Assembly. Extension Cylinder Mounting Hardware Hose Connections - Powered Extension (Models 0/0). Powered Extension Platform Cables.7 Extension Platform Harness.8 Extension Platform Control Console.9 Control Cable Assemblies. Hose Connections - Powered Extension (Model ) SKYJACK, Page 7

9 . Entrance Gates and Chains AG 5 Left-Hand Gate Right-Hand Gate M7055AA_ SKYJACK, Page 8

10 AG. Entrance Gates and Chains NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 87 GATE, Full (Hinged - bottom - Right Hand) 705 GATE, Full (Hinged - bottom - Left Hand) (Models ) 09 PLATE, Stop gate latch (Models xx) 9 AR SCREW, Self tapping (/ - x / ) (Ref.) - GATE LATCH ASSEMBLY (For components, refer to Section.) 5 87 GATE, Full (Hinged - top - Right Hand) 705 GATE, Full (Hinged - top - Left Hand) (Models ) 0957 HINGE, Spring 7 (Ref.) QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) CHAIN, Entry Assembly (If equipped) 089 CHAIN 0097 LINK, Quick screw 70 LINK, Lap 009 LATCH, Chain snap 7 MESH COVER, Entrance chain (if equipped) 9 07 UPPER HINGED RAIL ASSEMBLY MOUNT, Railing end weldment 55 TUBE, Hinged top rail 59 PADDING, Entry rail 087 AR BOLT, Hex head (/8 - x.5, Grade 5) 00 AR NUT, Hex nylon lock (/8-) 7 SCREW, Self tapping (#8-8 x / ) 570 FIXED UPPER RAIL ASSEMBLY 050 TUBE, Top rail 59 PADDING, Entry rail 08 BOLT, Hex head (5/ -8 x, Grade 5) 00 WASHER, Lock (5/ ) 0070 AR PLUG, Tube 550 GATE, Full (Solid) 5577 PAD, Adhesive rubber foam 5 55 STRIKE, Gate stop (Models x) 5 GATE, Half SKYJACK, Page 9

11 Notes

12 . Gate Latch Assembly 5 M00AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts GATE LATCH ASSEMBLY 0977 PIN, Latch 05 GUIDE, Nylon spring 0507 PLATE, Gate latch release PIN, Roll (/8 x ) SPRING, Compression SKYJACK, Page

13 . Side Railings - Rigid MAD_ANSI SKYJACK, Page

14 . Side Railings - Rigid NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 879DG KICK PLATE, End entrance (Models xx) 87DG WELDMENT, End entrance railing (Models xx) 08 PAD, Entry Railing (Models xx) 9 BOLT, Self tapping (/ - x ) SPACER, Railing retainer NUT, Hex lock (5/ -8, Grade 5) BOLT, Carriage (5/ -8 x ) 8 (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 0 WELDMENT, End entrance railing (Full gate) (Models xx) 0 00 WASHER, Lock (5/ ) 0070 PLUG, Plastic tube 08 BOLT, Hex head (5/ -8 x, Grade 5) PLATE, Kick (Universal) 58 GUARD, Cable 5 0 RAILING, Rigid (Right hand) (Ref.) - ENTRANCE GATE AND CHAINS (For components, refer to Section.) 7 0 RAILING, Rigid (Left hand) 8 (Ref.) - OUTLET, Platform AC (For components, refer to Section.0) 9 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 9 RIVET, Pop (/ diameter x 0.5 ) (If equipped) 0995 WASHER, Flat (/ ) (If equipped) SKYJACK, Page

15 . Side Railings - Hinged MAF_ SKYJACK, Page

16 . Side Railings - Hinged NOTE: Part Numbers followed by a DG indicate dark grey painted parts. RAILING, Side lower (Left hand) 58 GUARD, Cable PLATE, Kick (Universal) 0 RAILING, Side lower (Right hand) 5 (Ref.) - QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 RAILING, Side upper (Right hand) 7 05 RAILING, Side upper (Left hand) PLUG, Plastic tube (.5 x.5 ) 9 (Ref.) - OUTLET, Platform AC (For components, refer to Section.0) BOLT, Carriage (5/ -8 x ) 5580 SPACER, Railing retainer 9 5 BOLT, Self tapping (/ - x ) 879 KICK PLATE, End entrance (Models xx) NUT, Hex lock (5/ -8, Grade 5) RAILING, End entrance lower (Left hand) (Models xx) 8709 RAILING, End Entrance lower (Right hand) (Models xx) PAD, Entry Railing 8 8 RAILING, End entrance top (Models xx) RAILING, End entrance upper (Left hand) (Models xx) 0 88 RAILING, End entrance upper (Right hand) (Models xx) 00 NUT, Hex lock (/8 -, Grade B) 00 CLIP, Single (G8) (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 RIVET, Pop (/ diameter x 0.5 ) (If equipped) WASHER, Flat (/ ) (If equipped) SKYJACK, Page 5

17 .5 Extension Platform Railing Assembly AG M0799AD SKYJACK, Page

18 AG.5 Extension Platform Railing Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 55 MANUAL EXTENSION PLATFORM (Rigid) (Model 0 & ) B 870 MANUAL EXTENSION PLATFORM (Hinged) (Model 0 & ) C POWERED EXTENSION PLATFORM (Rigid) (Model 0) D 7 POWERED EXTENSION PLATFORM (Hinged) (Model 0) E 8 MANUAL EXTENSION PLATFORM (Rigid) (Model 0) F 9 MANUAL EXTENSION PLATFORM (Hinged) (Model & ) G 0 POWERED EXTENSION PLATFORM (Rigid) (Model 0) H POWERED EXTENSION PLATFORM (Hinged) (Model ) 079 MIDRAIL, Extension platform, A, B 09 MIDRAIL, Extension platform ( ), C, D, G, H 07 MIDRAIL, Extension platform, E, F 8 BOLT, Hex Head (/8 - x 5/8 Grade 5) NUT, Hex Head Jam (/8 -, Grade 5) 0950 PLATE, Extension platform railing retaining DG PLATE, Info/Warning/Manual box 88 RAILING, Extension platform lower, B, D 859 RAILING, Extension platform lower, F, H AR PLUG, Plastic tube (.5 x.5 ) 8 89 RAILING, Extension platform - Hinged, B, D 80 RAILING, Extension platform - Hinged, F, H 9 (Ref.) - EXTENSION SLIDE RAILING (For components, refer to Section.) BOLT, Hex head (5/ -8 x.75 ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Figure.7) 0 AR BOLT, Self tapping (/ - x / ) 550 RAILING, Extension platform - Rigid, A, C 85 RAILING, Extension platform - Rigid, E, G 098 NUT, Hex nylon lock (5/ -8) 5 - MANUAL BOX ASSEMBLY 0075DG PLATE, Info/Warning/Manual box 79 BOX, Manual 0 NUT, K-Lock (#0-) 09 WASHER, Flat (#0) 09 SCREW, Round head machine (#0- x / ) - MANUAL BOX ASSEMBLY 0075DG PLATE, Info/Warning/Manual box BOX, Manual 007 NUT, K-Lock (#0-) 09 WASHER, Flat (#0) 09 SCREW, Round head machine (#0- x / ) SKYJACK, Page 7

19 . Extension Handrail 5 M55AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 58 Manual extension platform handrail (hinged, ) (Model 0 & ) B 5 Manual extension platform handrail (rigid, ) (Model 0 & ) C 5 Manual extension platform handrail (hinged, ) (Model & ) D 57 Manual extension platform handrail (rigid, ) (Model 0) E 5 Powered extension platform handrail (rigid, ) (Model 0, & 0) F 55 Powered extension platform handrail (hinged, ) (Model 0 & ) 580 HANDRAIL, Extension, A, B 09 HANDRAIL, Extension, C, D 55 HANDRAIL, Extension, E, F 0550 PLUG, Handrail slide, C, D, E, F 098 AR NUT, Hex lock (5/ -8, Grade B) 085 AR BOLT, Hex head (5/ -8 x, Grade 5) 5 (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) SKYJACK, Page 8

20 .7 Quick Release Pins 5 M08AA_ NOTE: Part Numbers followed by a DG indicate dark grey painted parts QUICK RELEASE LARGE LOOP PIN ASSEMBLY PIN, Quick release (/8 diameter x ) LANYARD, Plastic coated ( ) 087 BOLT, Hex head (/8 - x.5, Grade 5) 07 WASHER, Flat (/8 ) 00 NUT, Hex lock (/8 -, Grade B) QUICK RELEASE SMALL LOOP PIN ASSEMBLY PIN, Quick release (/8 diameter x ) LANYARD, Plastic coated ( ) 7 BOLT, Self tapping (#8-8 x / ) SKYJACK, Page 9

21 .8 Main Platform Assembly Model x Model xx M00AB_M77AB SKYJACK, Page 0

22 .8 Main Platform Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 500 WELDMENT, Platform (Manual extension platform) (Model 0) B 58 WELDMENT, Platform (Powered extension platform) (Model 0) C 50 WELDMENT, Platform (Manual extension platform) (Model ) D 507 WELDMENT, Platform (Manual extension platform) (Models xx) E 5587 WELDMENT, Platform (Powered extension platform) (Model 0/) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) 595 COVER, Cable guard (Left hand) 0 RIVET, Pop (/ diameter x 5/8 ) 59 COVER, Cable guard (Right hand) 5 50 WELDMENT, Platform, A 58 WELDMENT, Platform, B 507 WELDMENT, Platform, C 50 WELDMENT, Platform, D 558 WELDMENT, Platform, E 5 BUSHING, Slider 7 87 PIN, Cotter (/ x.5 ) 8 5 PIN, Rollout ROLLER, Wide ANGLE, Slider (.5 x.75 x /8 x ), A, B, C 7 BOLT, Self tapping (#8-8 x / ) 9 BOLT, Self tapping (/ - x / ), A, B 5 BUMPER, Platform, A, B, C 559 ANGLE, Slider, D, E 5 00 NUT, Hex nylon lock (/8 -, Grade 5) 007 BOLT, Heax head (/8 - x 0.875, Grade 5) WASHER, Lock (/8 ) 8 07 WASHER, Flat (/8 ) BUMPER, Platform (Manual extension platform) (Model 0/) 08 BUMPER, Platform (Powered extension platform) (Model 0) SKYJACK, Page

23 .9 Extension Platform Assembly 7 5 M78AD SKYJACK, Page

24 .9 Extension Platform Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 058 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models x) B 05 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model 0) C 050 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models xx) D 05 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model xx ANSI/CSA) 057 WELDMENT, Manual extension platform, A 05 WELDMENT, Powered extension platform, B 059 WELDMENT, Manual extension platform, C 05 WELDMENT, Powered extension platform, D 05 PIN, Roll out 5 ROLLER, Narrow 5 BUSHING, Slider BOLT, Button head (5/ -8 x / ), A, C 098 NUT, Hex lock (5/ -8, Grade 5), A, C 7 0 STOP, Extension platform, A, C SKYJACK, Page

25 .0 Extension Cylinder Mounting Hardware M595AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 050 NUT, Hex head jam (/ -, Grade 5) 0 WASHER, Flat steel plated (/ ) 05 INSULATOR, Hydraulic extension platform noise 5 SPACER, Hydraulic extension platform spacer 5 0 RING, Retaining (#N00-075) (Ref.) EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) 7 97 FITTING, Elbow FITTING, Straight connector ( SAE - JIC) 9 5 AR CLAMP, Pipe (.5 ) AR WASHER, Flat (5/ SAE) 00 AR WASHER, Lock (5/ ) 085 AR BOLT, Hex head (5/ -8 x, Grade 5) 08 BRACKET, Bulkhead fitting (Model ) 078 FITTING, Run tee ( ) (Model ) BOLT, Hex head (5/ -8 x 0.75, Grade 5) (Model ) SKYJACK, Page

26 . Extension Cylinder Assembly K 5 K K M599AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG EXTENSION CYLINDER ASSEMBLY ( ) 85DG WELDMENT, Cylinder barrel 8 ROD 79 PISTON 598 GLAND 5 78 END CAP 080 NUT, Hex head (5/8 -, Grade C) K 595 AR KIT, Seal repair SKYJACK, Page 5

27 . Hose Connections - Powered Extension (Models 0/0) 5 5 M087AA SKYJACK, Page

28 . Hose Connections - Powered Extension (Models 0/0) NOTE: Part Numbers followed by a DG indicate dark grey painted parts HYDRAULIC HOSE CONNECTION (Model 0/0) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.) (Ref.) - EXTENSION CYLINDER MOUNTING HARDWARE (For components, refer to Section.0) (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Section.) 799 HOSE (/ diameter x ) 5 0 HOSE (/ diameter x 9 ) SKYJACK, Page 7

29 . Hose Connections - Powered Extension (Model ) 5 M088AB SKYJACK, Page 8

30 . Hose Connections - Powered Extension (Model ) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. (Ref.) CYLINDER ASSEMBLY (Powered extension platform) (For components, refer to Section.) (Ref.) - HARDWARE, Extension cylinder mounting (For components, refer to Section.0) (Ref.) - ASSEMBLY, Main manifold (For components, refer to Section.) 0 HOSE ASSEMBLY 5 HOSE ASSEMBLY (Extend) HOSE ASSEMBLY (Retract) SKYJACK, Page 9

31 . Platform Control Console Assembly AE M5879AA SKYJACK, Page 0

32 AE. Platform Control Console Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A ASSEMBLY, Control Console B ASSEMBLY, Control Console (Powerdeck) 77 CONTROL CONSOLE (Bottom) 59 CONTROL CONSOLE (Top) 09 INDICATOR, Battery charge 8 GUARD, Toggle switch 5 (Ref.) - ENABLE CONTROLLER ASSEMBLY (For components, refer to Section.5) ASSEMBLY, Switch - Emergency stop 705 HEAD, Emergency stop 705 LATCH 705 BLOCK, N.C. contact 70 LED BLOCK, V (red) SWITCH ASSEMBLY, Horn Pushbutton 7058 HEAD, Pushbutton (Horn) 705 LATCH 705 BLOCK, N.O. contact 8 8 SWITCH, Toggle (NT-) SWITCH, Toggle (NT-) PLUG (7/8 hole), A 0957 SCREW, Round head machine (#8- x / ) 9 WASHER, Lock (#8) 098 NUT, Hex head (#8-) 7 9 SCREW, Hex head self tapping (#8-8 x / ) 5 (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.9) STRAIN RELIEF 7 99 HOUSING, Male connector (9 pin) (to controller harness) 8 (Ref.) - CABLE, Powered extension platform (For components, refer to Section.) 9 0 SEAL, Panel bushing SKYJACK, Page

33 .5 Enable Controller Assembly M599AA SKYJACK, Page

34 .5 Enable Controller Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts ENABLE CONTROLLER ASSEMBLY HANDLE ASSEMBLY HANDLE, Front half 879 SCREW, Controller handle 5905 SCREW, Plastite (#-0 x 5/ ) HOLDER, Micro switch 59 ROCKER MICRO ASSEMBLY 7 AXLE, Rocker ROCKER 9 87 BOOT, Rocker WASHER 590 BOOT, Plunger switch 590 SPRING 590 SWITCH, Plunger 5907 SWITCH, Lever micro SCREW, Plastite (#-8 x / ) 5908 INSULATOR, Micro 7 9 COUPLING (8mm) 8 90 SCREW, Set SCREW (#- x 5/8 ) HANDLE, Back half 9 NUT, Controller lever LEVER, Trigger 779 BOOT & GASKET 8 SCREW 5 87 WASHER 7 SETSCREW INSULATOR 8 89 SWITCH, Micro 9 7 SCREW, Switch micro WASHER 87 SCREW, Circuit board 80 MALE CONNECTOR ASSEMBLY (9 pin) 99 HOUSING, Male connector (9 pin) PIN, Female wire 8 FEMALE CONNECTOR ASSEMBLY (9 pin) 89 HOUSING, Connector Female 9 pin PIN, Male wire SKYJACK, Page

35 . Powered Extension Platform Cables AF 7 5 TO POWERDECK SOLENOID VALVES FRONT VIEW TO POWERDECK CONTROL BOX 8 NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A WIRING, Control Box - Powerdeck (For model 0 with serial number & Below) (For model xx with serial number & Below, excluding ) B 09 - WIRING, Control Box - Powerdeck (For model 0 with serial number & Above) (For model xx with serial number & Above, excluding ) C WIRING, Control Box - Powerdeck (Long Cable) (For model 0 with serial number & Above) (For model xx with serial number & Above, excluding ) CABTIRE (8/), A CABTIRE (8/), A 8 CABTIRE (8/), B 7 CABTIRE (8/), C 077 CONNECTOR, Female Plug (5 pin) 00 STRAIN RELIEF 5 99 CONNECTOR, Male Plug ( pin), B, C 75 CAP, Connector - Female, B, C 7 09 DIODE, B, C 8 (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.9) M975AA SKYJACK, Page

36 .7 Extension Platform Harness M008AB_ NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 09 - HARNESS, Extension platform (Model 0/0 ANSI/CSA) B 89 - HARNESS, Extension platform (Model ANSI/CSA) 077 CONNECTOR, Male (5 pin) SKYJACK, Page 5

37 .8 Extension Platform Control Console AE 7 8 L L 9 0 M559AJ_ SKYJACK, Page

38 AE.8 Extension Platform Control Console NOTE: Part Numbers followed by a DG indicate dark grey painted parts POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY 559 BOX, Control 085 SWITCH, Toggle 8 GUARD, Toggle switch 59 NUT, Lock, Nylon/Zinc (/ -0, Grade 5) WASHER, Flat (/ ) 08 BOLT, Hex head (/ -0, Grade 5*.5) 7 7 PLUNGER, Stubby pull ring PLATE, Powerdeck controls support 9 77 PLUG, Plastic (/ ) BOLT, Hex head (/ -0 x /, Grade 5) 077 MALE CONNECTOR ASSEMBLY (5 pin) 057 HOUSING ASSEMBLY 790 HOUSING 0 CONNECTOR, Strain relief 059 INSERT, Male 085 CORD, Coiled (8/) 00 CONNECTOR, Strain relief 0955 TERMINAL, - GA # ring, blue (Not Shown) TERMINAL, - GA # ring, red (Not Shown) L (Ref.) - LABELS (Refer to Section 8.) SKYJACK, Page 7

39 .9 Control Cable Assemblies Electric Panel Control Cable TO SCISSOR CONTROL CABLE FRONT VIEW Platform Control Cable TO SCISSOR CONTROL CABLE Scissor Arm Control Cable FRONT VIEW TO ELECTRIC PANEL CONTROL CABLE TO CONTROL CONSOLE CONTROL CABLE FRONT VIEW M0AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A PLATFORM CONTROL CABLE ASSEMBLY B 50 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx0) C SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx) D 00 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx) E ELECTRIC PANEL CONTROL CABLE ASSEMBLY (Non-EE Rated) ELECTRIC PANEL CONTROL CABLE ASSEMBLY (EE Rated) 078 CONNECTOR, Female ( pin) 055 HOUSING, Female 057 INSERT, Female 977 PIN, Code, A, E PIN, Code, B, C, D 0780 CONNECTOR, Male ( pin) 05 HOUSING, Male 057 INSERT, Male SKYJACK, Page 8

40 Notes

41 .0 Platform AC Outlet AF L Ontario Hydro Cover without Gate Ontario Hydro Cover with Gate M005AC_ SKYJACK, Page 0

42 AF.0 Platform AC Outlet NOTE: Part Numbers followed by a DG indicate dark grey painted parts WASHER, Flat (/ ) 0998 RECEPTACLE, GFI (5V) 7 BOLT, Self tapping (#8-8 x / ) 0999 PLATE, Weatherproof cover 78 SCREW, Machine (#- x / ) 8 BOX, Outlet (with strain relief) CORD (/) (Model xx0) 0 CORD (/) (Models xx) 5 CORD (/) (Model ) 057 PLUG, -Prong recessed 99 RIVET, Pop (5/ ) 7 7 SEAL, 0V Seal tite cover 8 9 PLATE, Outlet Box Support (If equipped) (Models x) 9 0 RIVET, Pop (/ diameter x 0.70 ) 0 9 RIVET, Pop (/ diameter x 0.5 ) 5 COVER, Ontario Hydro 0 (without gate) 5 COVER, Ontario Hydro 0 (with gate) L (Ref.) - LABELS (Refer to Section 8.) SKYJACK, Page

43 Notes

44 .0 SCISSOR RELATED PARTS Scissor Stack Assembly (Model 0/0)..5 Scissor Stack Assembly - Connecting Hardware.8 Holding Valve Assembly (Model 0/0) Scissor Stack Assembly - Mounting Hardware..7 Lift Cylinder Assembly and Mounting Hardware. Scissor Stack Assembly (Model /). Limit Switch Assembly (Scissor Stack). Scissor Stack Assembly (Model ).9 Holding Valve Assembly (Model //) SKYJACK, Page

45 . Scissor Stack Assembly (Model 0/0) M8AA_ SKYJACK, Page

46 . Scissor Stack Assembly (Model 0/0) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A - - SCISSOR STACK ASSEMBLY (Model 0) 5997DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 87DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) B - - SCISSOR STACK ASSEMBLY (Model 0) 7DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 75DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 58088DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 580DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) 9DG SCISSOR LEVEL, Inside cylinder bottom, A 05DG SCISSOR LEVEL, Inside cylinder bottom, B 590DG SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 07DG SCISSOR LEVEL, Inside cylinder top, A 057DG SCISSOR LEVEL, Inside cylinder top, B 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar, A DG WELDMENT, Safety bar, B 098 AR NUT, Hex lock (5/ -8, Grade 5) 00 AR BOLT, Hex head (5/ -8 x.5, Grade 5) 0 5DG SCISSOR LEVEL, Inside, A 5DG SCISSOR LEVEL, Inside, B 907DG AR WELDMENT, Cable carrier, A 79DG AR WELDMENT, Cable Carrier, B 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING LIGHT ASSEMBLY (For components, refer to Section 7.5) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 5 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) 0857 BOLT, Hex head (/ -0 x, Grade 5) WASHER, Flat (/ ) 8 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page 5

47 . Scissor Stack Assembly (Model /) M8AA_ SKYJACK, Page

48 . Scissor Stack Assembly (Model /) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 595DG - SCISSOR STACK ASSEMBLY (Model ) B 8DG - SCISSOR STACK ASSEMBLY (Model ) 9DG SCISSOR LEVEL, Inside cylinder bottom, A 05DG SCISSOR LEVEL, Inside cylinder bottom, B 590DG 8 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M) AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 07DG SCISSOR LEVEL, Inside cylinder top, A 057DG SCISSOR LEVEL, Inside cylinder top, B 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar, A DG WELDMENT, Safety bar, B 098 AR NUT, Hex lock (5/ -8, Grade 5) 00 AR BOLT, Hex head (5/ -8 x.5, Grade 5) 0 5DG SCISSOR LEVEL, Inside cylinder bottom, A 089DG SCISSOR LEVEL, Inside cylinder bottom, B 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.5) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) BOLT, Hex head (/ -0 x, Grade 5) 0995 WASHER, Flat (/ ) 7 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page 7

49 . Scissor Stack Assembly (Model ) M05AB SKYJACK, Page 8

50 AD. Scissor Stack Assembly (Model ) NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG - SCISSOR STACK ASSEMBLY (Model ) 05DG SCISSOR LEVEL, Inside cylinder bottom 590DG 0 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 00 WASHER, Flat (M) AR CLIP, Double (G0) 50 AR SCREW, Hex head machine (/8 - x 5/8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.5) 7 057DG SCISSOR LEVEL, Inside cylinder top 8 80 AR BUMPER, Scissor arm 9 WELDMENT, Safety bar 098 NUT, Hex lock (5/ -8, Grade B) 00 BOLT, Hex head (5/ -8 x.5, Grade 5) 0 0DG SCISSOR LEVEL, Upper inside 79DG WELDMENT, Cable carrier 089DG SCISSOR LEVEL, Inside cylinder bottom 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-.5 x mm) 95 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.5) 5 (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 778 RUBBER, Liquid Terminal Coat (ANSI/CSA EE rated only) BOLT, Hex head (/ -0 x, Grade 5) WASHER, Flat (/ ) 9 59 NUT, Hex nylon lock (/ -0, Grade 5) SKYJACK, Page 9

51 . Scissor Stack Assembly - Mounting Hardware AF Top Slider Assembly Top Mounting Bracket Assembly Bottom Slider Assembly Bottom End Pin Assembly M0AC SKYJACK, Page 50

52 AF. Scissor Stack Assembly - Mounting Hardware NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 077 PAD, Slider 077DG BRACKET, Top slider (Models 0,, 0 & ) 09DG BRACKET, Top slider (Model ) 0 BUSHING, Fiberglide (/ inner diameter x.5 ) PIN, Top slider (Model x) 9 PIN, Top slider (Model 0) 85 PIN, Top slider (Models /) WASHER, Flat (/ ) 0000 WASHER, Lock (/ ) BOLT, Hex head (/ -0 x 5/8 ) PIN, Cotter (/ x.5 ) PIN (/ diameter x ) (without cable carrier weldment) 7 PIN (/ diameter x.5 ) (with cable carrier weldment) 0 570DG CASTING, Platform mounting bracket (Models x/) 05DG CASTING, Platform mounting bracket (Model ) 85 SPACER, Bottom roller pin (For model 0 with serial number & Above) (For model with serial number & Above) (For model xx with serial number 700 & Below) 958 PIN, Bottom roller (For model xx with serial number 700 & Above) 0 PIN, Bottom roller (For model 0 with serial number & Above) (For model with serial number & Above) (For model xx with serial number 700 & Below) 9577 PIN, Bottom roller (For model xx with serial number 700 & Above) 097 ROLLER, Scissor 05DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) 5 9 AR SHIM, Platform mount 07 8 BOLT, Hex Hd (/8 - x ) WASHER, Flat (/8 ) WASHER, Lock (/8 ) SKYJACK, Page 5

53 .5 Scissor Stack Assembly - Connecting Hardware Outside End Pin Assembly (with Cross Member Tube) Inside End Pin Assembly (without Cross member Tube) 5 Limit Switch Pin Assembly Center Pin Assembly M0AA SKYJACK, Page 5

54 .5 Scissor Stack Assembly - Connecting Hardware NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 7 PIN, Outside scissor 0 BUSHING, Fiberglide (/ inner diameter x.5 ) 87 PIN, Cotter (/ x.5 ) 05DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) PIN, Inside scissor 77 PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLY (For components, refer to Section.) 8 85 AR CENTER PIN ASSEMBLY (without cable carrier weldment) 085 AR CENTER PIN ASSEMBLY (with cable carrier weldment) 9 07 PIN, Center WASHER, Nylon (.8 I.D. x O.D. x 0.) BUSHING, Fiberglide (.5 x.85 ) 70 SPACER, Bearing thrust fiberglide (.5 inner diameter) 50 WASHER, Flat (.5 I.D. x.5 O.D.) (without cable carrier weldment) 875 PIN, Cotter (5/ diameter x ) SKYJACK, Page 5

55 . Limit Switch Assembly (Scissor Stack) AB Side View 5 7 Top View Limit Switch Assembly M07AD SKYJACK, Page 5

56 AB. Limit Switch Assembly (Scissor Stack) NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY 975 SWITCH, Drilled sealed limit 758 CONNECTOR, Receptacle (8 pin) 758 CONNECTOR, Receptacle wedge (8 pin) CONNECTOR, Contact pin (-8) 5 08 MARKER, Brady wire (#8) 0 MARKER, Brady wire (#) 7 07 MARKER, Brady wire (#7) 8 59 LABEL, LSA 9 59 LABEL, LSB LABEL, LS 87DG BRACKET, Limit switch 88DG GUARD, Limit switch 080 BOLT, Hex head (/ -0 x.75, Grade 5) 0858 BOLT, Hex head (/ -0 x.5, Grade 5) WASHER, Lock (/, NOM x 0.0) WASHER, Flat (/ SAE) NUT, Hex head (/ - 0, Grade B) CAM, Limit switch BUSHING, Snap-in (/ ID) 0 89 CLAMP, Gear #0 (.5 ) 595 HARDWARE, Limit switch guard 09 WASHER, Flat (#0) 085 WASHER, Lock (#0) 000 NUT, Hex machine (#0) 009 BOLT, Hex Head machine (#0- x 5/8 ) SKYJACK, Page 55

57 .7 Lift Cylinder and Mounting Hardware K K K K K M0AA SKYJACK, Page 5

58 AC.7 Lift Cylinder and Mounting Hardware - 795DG - LIFT CYLINDER ASSEMBLY NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 800DG WELDMENT, Barrel 070 ROD, Piston 80 GLAND, Front head (For model 0 with serial number 0009 & Below) (For model with serial number & Below) (For model xx with serial number & Below) 85 GLAND, Front head (For model 0 with serial number & Above) (For model with serial number & Above) (For model xx with serial number & Above) 8 TRUNNION BOLT (/ - x, Grade 5) 089 BOLT, Hex head (5/ -8 x.5, Grade 5) BEARING BLOCK ASSEMBLY 007 BLOCK 0090 BUSHING WASHER, Flat (5/ SAE) 9 00 WASHER, Lock (5/ NOM x 0.07) NUT, Hex head (5/ -8, Grade 5) 07 AR SHIM, Bearing block ( GA) (If equipped) 087 AR SHIM, Bearing block (8 GA) (If equipped) 088 AR SHIM, Bearing block ( GA) (If equipped) K 097 KIT, Seal repair SKYJACK, Page 57

59 .8 Holding Valve Assembly (Model 0/0) Holding Valve without Pressure Switch M8AB SKYJACK, Page 58

60 .8 Holding Valve Assembly (Model 0/0) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 089 HOLDING VALVE BLOCK ASSEMBLY DG BLOCK, Manifold 0805 PLUG, Expander 00 SEAL, O-ring 07 PLUG, Manifold 09 COIL ( volt) VALVE, Holding (N.C.) 058 ORIFICE 7 (Ref.) - LIFT CYLINDER ASSEMBLY (For components, refer to Section.7) 8 09 BOLT, Socket (5/ -8 x, Grade 5) WASHER, Flat (5/ ) 0 07 WASHER, Lock-high collar (5/ ) 578 FITTING, Elbow (0 JICM - 0 ORBM) 057 HOSE ASSEMBLY (Manifold to lift cylinder) SKYJACK, Page 59

61 .9 Holding Valve Assembly (Model //) AG Upper Cylinder Lower Cylinder 7 Holding Valve without Pressure Switch M889AA SKYJACK, Page 0

62 AG.9 Holding Valve Assembly (Model //) NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG BLOCK, Upper holding valve 0DG BLOCK, Manifold 0805 PLUG, Expander 00 SEAL, O-ring 0557 VALVE, Relief 079 VALVE, Holding (N.C.) 5 09 COIL, Volt 058 ORIFICE, One way 7 (Ref.) - LIFT CYLINDER ASSEMBLY (Upper cylinder) (For components, refer to Section.7) 8 (Ref.) - LIFT CYLINDER ASSEMBLY (Lower cylinder) (For components, refer to Section.7) 9 088DG BLOCK, Lower holding valve DG BLOCK, Manifold 0805 PLUG, Expander BOLT, Hex head (5/ -8 x.5 ) WASHER, Flat (5/ SAE) 07 8 WASHER, Lock (5/ x 0.09) 09 BOLT, Socket (5/ -8 x, Grade 5) 009 FITTING, Straight (0 JICM - 0 ORBM) (Upper lift cylinder) FITTING, Tee (0 JICM - 0 JICM - 0 ORBM) 05 HOSE ASSEMBLY (Upper lift cylinder to lower lift cylinder) HOSE ASSEMBLY (Lower lift cylinder to main manifold) 8 09 PRESSURE PLUG, / NPT - Brass SKYJACK, Page

63 Notes

64 .0 BASE RELATED PARTS Base Assembly.. Base Control Console. Brake Assembly Front Hub and Spindle Assembly.0 Steer Cylinder Assembly... Wheel Assembly Pothole Protection Device.5 Tie Rod Assembly.9 Brake Release Manifold Assembly (Models xx).7 Pin Brake Cylinder Assembly.8 Rear Drive Manifold Assembly.. Hydraulic Hose Connections - Pin Brake (Models x) Hydraulic Hose Connections - Disc Brake (Models xx) SKYJACK, Page

65 . Base Assembly AG DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AG SKYJACK, Page

66 AG. Base Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 79 BAR ASSEMBLY (Emergency lowering) 77 BAR, Emergency lowering access 990 CLIP, Spring coated 09 BOLT, Machine (#0- x 0.5 ) 0 PIN, Locking BOLT, Wheel (Ref.) - TIE ROD ASSEMBLY (For components, refer to Section.5) (Ref.) - STEER CYLINDER ASSEMBLY (For components, refer to Section.) KING PIN ASSEMBLY 000 PIN, Axle king 0085 PIN (/ x.875 ) 078 PIN, Cotter (/ x.5 ) 09 WASHER, Bronze (Ref.) - FRONT AXLE HUB & SPINDLE ASSEMBLY (For components, refer to Section.0) 7 (Ref.) - WHEEL ASSEMBLY (Front) (For components, refer to Section.) 8 559DG WELDMENT, Base (Model 0) 5595DG WELDMENT, Base (Model 0 with powered extension platform) 5595DG WELDMENT, Base (Model ) 5898DG WELDMENT, Base (Model xx) SWITCH, Tilt (Models x) 75 SWITCH, Tilt (Model xx) SCREW, Round head machine (#0- x 5/8 ) 000 NUT, Hex head (#0-) 085 WASHER, Lock (#0) 09 LADDER (Model 0/0) 59 LADDER (Model //) 0999 WASHER, Lock (/8 ) 07 WASHER, Flat (/8 ) 07 BOLT, Hex head (/8 - x, Grade 5) 975 SWITCH, Main power disconnect STATIC STRAP ASSEMBLY 50 STRAP, Ground 0 BOLT, Hex head (/8 - x / ) 0999 WASHER, Lock (/8 NOM) 0978 NUT, Hex head (/8 -) Parts list continued on the following page. SKYJACK, Page 5

67 . Base Assembly (Continued) AG DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AG SKYJACK, Page

68 AG. Base Assembly (Continued) NOTE: Part Numbers followed by a DG indicate dark grey painted parts Parts list continued from the previous page. (Ref.) - BASE CONTROL CONSOLE ASSEMBLY (For components, refer to Section.a) FITTING, Grease 8 (Ref.) - REAR AXLE HUB ASSEMBLY (For components, refer to Section.) 9 (Ref.) - MOTOR, Wheel drive (For components, refer to Section.) 0 75 SET SCREW, Square head, cup point (/8 - x /, Grade 5) 8DG WELDMENT, Brake pin (Left hand) 5980 BOLT, Socket head (zinc, / -0 x.5 ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - PIN BRAKE CYLINDER ASSEMBLY (For components, refer to Section.7) 9DG WELDMENT, Brake pin (Right hand) 5980 BOLT, Socket head (zinc, / -0 x.5 ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Section.) 5 (Ref.) - POTHOLE PROTECTION DEVICE ASSEMBLY (For components, refer to Section.) (Ref.) - BATTERY TRAY ASSEMBLY (For components, refer to Section 5.) (Ref.) - HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Section.) 7 55 CAP, Grease (GC5) BOLT, Carriage (/ - x.50 Gr 5) NUT, Hex Hd (/ -) 0 09 WASHER, Thrust -/8 O.D. x / I.D. x /8 SKYJACK, Page 7

69 . Pothole Protection Device AF M959AA SKYJACK, Page 8

70 AF. Pothole Protection Device NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 7DG COMPRESSION ROD ASSEMBLY 577 CAM LOCK ASSEMBLY 9 SPRING, Cam lock 978 WASHER, Driver LOCK, Cam 8778 BUSHING, Cam lock PIN, Lever Bar guide DRIVER, Lock 98 PIN, Spring (/ x.75 ) PIN, Locator 0 50 PIN, Tray spring guide 9 8 WASHER, Flat (7/ ) 95 8 PIN, Cotter (Ref.) PIN, Eccentric (For components, refer to Section. & Section 5.) 9 BUSHING (7/ x / ) BAR, Lever (Ref.) PIN, Lower tray (For components, refer to Section. & Section 5.) 7 9 SPRING, Kicker 8 709DG WELDMENT, Hydraulic tray angle 9 70DG WELDMENT, Battery tray angle 0 99 PIN, Angle 9 BUSHING (/8 x 5/8 ) 909 LOCK, Tray cam 99 8 PIN, Spring (/ x 5/8 ) 9 PLATE, Kicker PIN, Kicker clevis 98 BUSHING (7/ x /8 ) PIN, Lock 8 95 PIN, Spring (/ x 7/8 ) 9 - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY 5887 SWITCH, Limit (Battery tray) 5885 SWITCH, Limit (Hydraulic tray) - - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY (ANSI/CSA EE rated) 05 SWITCH, Limit (Battery tray) 00 SWITCH, Limit (Hydraulic tray) SOCKET HEAD CAP SCREW (#8- x.5 ) 875 NUT, Hex nylon lock (#8-, Grade 5) 0550 PLUG, Slider 009DG FLAP WELDMENT, Hydraulic tray 007DG FLAP WELDMENT, Battery tray - - HARDWARE, Flap weldment retaining 0000 WASHER, Lock (/ ) 0995 WASHER, Flat (/ ) 0855 BOLT, Hex head (/ -0 x / ) PIN, Lever 0550 BUSHING, Handrail Slide SKYJACK, Page 9

71 . Brake Assembly Pin Brake (Models xx) 5 K Disc Brake (Models xx) K M0AC M00AA M578AA, M5AB M5785AA SKYJACK, Page 70

72 AE. Brake Assembly NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 5795DG REAR HUB ASSEMBLY 079DG HUB, Rear (.5 shaft) 0789 WASHER, Lock toothed ( ) 09 MOTOR, Hydraulic wheel drive (For model 0 with serial number & Below) (For model with serial number 707 & Below) 95 MOTOR, Hydraulic wheel drive (For model 0 with serial number & Above) (For model with serial number 708 & Above) 007 FITTING, Straight (08 JICM - 0 ORBM) 5 05 NUT, Hex jam ( -0) 0888 BOLT, Hex head (/ - x.75 ) 7 07 NUT, Hex head (/ -) WASHER, Lock (/ ) 9 (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Section.0) 0 (Ref.) - PIN BRAKE CYLINDER ASSEMBLY (For components, refer to Section.7) 57 MOTOR, Wheel (with internal disc brake) 8 KEY (rounded) 588 FITTING, Elbow 90 (0 JICM - 0 ORBM) 555 BOLT, Hex head (/ - x.5 ) 5 (Ref.) - WHEEL ASSEMBLY (For components, refer to Section.) K 0 KIT, Seal (For model 0 with serial number & Below) (For model with serial number 707 & Below) 5099 KIT, Seal (For model 0 with serial number & Above) (For model with serial number 708 & Above) K 975 KIT, Seal SKYJACK, Page 7

73 . Wheel Assembly (Models x & xx) 5 Front Tire Tread Pattern Rear Tire with Brake Ring M5790AC_, M588AA_ NOTE : Part Numbers followed by a DG indicate dark grey painted parts NOTE : Tires and may be intermixed and used interchangeably. Tires and may be intermixed and used interchangeably. A - - CARLISLE NON-MARKING WHEEL ASSEMBLY - WHITE 85 AR WHEEL ASSEMBLY (White) 8 AR WHEEL ASSEMBLY with BRAKE (White) B - - CARLISLE NON-MARKING WHEEL ASSEMBLY - GREY 89 AR WHEEL ASSEMBLY (Grey) 890 AR WHEEL ASSEMBLY with BRAKE (Grey) BOLT, Wheel SKYJACK, Page 7

74 AG.5 Tie Rod Assembly M578AB NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A 578 TIE ROD ASSEMBLY (Models x) B 08 TIE ROD ASSEMBLY (Models xx) - 57 ROD, Tie, A 08 ROD, Tie, B 58 END, Female (Left hand thread) NUT, Hex head jam (5/8-8) (Left hand) 59 BAR, Tie rod, A 08 BAR, Tie rod, B 008 NUT, Hex head jam (5/8-8) (Right hand) END, Female (Right hand thread) 577 BOLT, Hex head (5/8 - x.75 ) SPACER WASHER, Lock (5/8 ) NUT, Hex head (5/8 -) BOLT, Hex head (5/8 - x.5 ) 55 CAP, Grease GC5 SKYJACK, Page 7

75 Notes

76 . Steer Cylinder Assembly K 5 K K 0 M579AB NOTE : Part Numbers followed by a DG indicate dark grey painted parts. - 75DG - STEER CYLINDER ASSEMBLY 7DG BARREL, Steer cylinder 080 NUT, Lock (5/8 -, Grade C) 88 PISTON 707 ROD, Piston 5 08 GLAND, Cylinder 008 NUT, Jam (5/8-8) END, Cylinder rod BEARING, Spherical 9 0 RING, Retaining 0 05 FITTING, Grease 55 CAP, Grease fitting 005 NUT, Hex head jam (/ -0) 000 WASHER, Lock (/ ) 90 BOLT, Hex head (/ -0 X.75 ) FITTING, Straight (0 JICM - 0 ORBM) 058 ORIFICE (0.00 diameter) K 058 KIT, Seal repair SKYJACK, Page 75

77 .7 Pin Brake Cylinder Assembly AF K 7 K K K M999AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 00DG - PIN BRAKE CYLINDER ASSEMBLY B 999DG - PIN BRAKE CYLINDER ASSEMBLY 05DG BARREL, Brake cylinder 08 SPRING, Brake return 080 NUT, Lock (5/8 -, Grade C), A 78 PISTON, A 999 PISTON, B 5 95 SEAL, Piston 05 ROD, Brake, A 999 ROD, Brake, B 7 08 GLAND ORIFICE (0.00 diameter) FITTING, Elbow 90 (0 JICM - 0 ORBM) BOLT, Hex head (5/8 - x ) 098 NUT, Hex head (5/8 -) K 058 KIT, Seal repair SKYJACK, Page 7

78 .8 Rear Drive Manifold Assembly NOTE : Part Numbers followed by a DG indicate dark grey painted parts. A REAR DRIVE MANIFOLD ASSEMBLY (Models x) B 5 - REAR DRIVE MANIFOLD ASSEMBLY (Models xx) 580 FITTING, Elbow 5 (0 JICM - 0 ORBM) 0 VALVE, N.O. (Speed) 005 COIL ( volt) 07 PLUG, O-ring 5 00 FITTING, Straight (08 JICM - 0 ORBM) 05 VALVE, Flow (Divider/Combiner) FITTING, Elbow 90 (0 JICM - 0 ORBM) 8 0 VALVE, N.C. (Differential) 9 0 ORIFICE (0.00 diameter) 0 77 ORIFICE, One way (0.00 diameter), B 9 FITTING, Straight connector (# SAE -# JIC), B 58 FITTING, Tee (0 JICM - 0 ORBMS - 0 JICM), A 0895 BLOCK, Manifold PLUG, Expander 0 VALVE, Free-wheeling BOLT, Hex head (/8 - x.75 ) 08 SPACER, Tube (Model 0) 0999 WASHER, Lock (/8 ) 07 WASHER, Flat (/8 SAE) M5AA SKYJACK, Page 77

79 .9 Brake Release Manifold Assembly (Models xx) AE 7 5 M5AE NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 5 ASSEMBLY, Manifold - Brake Release - 50 MANIFOLD, Brake Release 5 BLOCK, Manifold - Brake Release 5 ASSEMBLY, Valve 5 HANDLE, Valve 559 ASSEMBLY, Pump 50 HANDLE, Pump 7095 FITTING, Straight ( JIC) 5 57 BOLT, Hex head (/8 - x 7/8, Grade 8) 07 WASHER, Flat (/8 ) WASHER, Lock (/8 ) K 5 KIT, Seal (Not Shown) SKYJACK, Page 78

80 .0 Front Hub and Spindle Assembly M00AA NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG - FRONT HUB & SPINDLE ASSEMBLY 580DG SPINDLE, Casting BUSHING, Fiberglide FRONT HUB ASSEMBLY 0085 PIN, Cotter HUB ASSEMBLY 0 SEAL, Grease BEARING, Inner cone 0978 BEARING, Inner cup 7 08DG HUB, Front (5 bolt) BEARING, Outer cup BEARING, Outer cone WASHER, Flat 079 NUT, Castle (-) 085 CAP, Dust SKYJACK, Page 79

81 . Hydraulic Hose Connections - Pin Brake (Models x) Steer Cylinder Main Manifold Left Wheel Motor Rear Drive Manifold Right Wheel Motor 5 Left Pin Brake Cylinder Right Pin Brake Cylinder M0009AA SKYJACK, Page 80

82 . Hydraulic Hose Connections - Pin Brake (Models x) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 98 HOSE ASSEMBLY (Steer) 05 HOSE ASSEMBLY (Drive) 059 HOSE ASSEMBLY (Brake supply) 597 TUBE ASSEMBLY (Drive motor) HOSE ASSEMBLY (Right brake) 05 HOSE ASSEMBLY (Left brake) SKYJACK, Page 8

83 . Hydraulic Hose Connections - Disc Brake (Models xx) Steer Cylinder Main Manifold 7 Left Wheel Motor Rear Drive Manifold Right Wheel Motor Brake Release Manifold M5AA SKYJACK, Page 8

84 . Hydraulic Hose Connections - Disc Brake (Model xx) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 98 HOSE ASSEMBLY (Steer) 05 HOSE ASSEMBLY (Drive) 775 HOSE ASSEMBLY (Brake supply) 59 HOSE ASSEMBLY (Wheel motor) 5 8 FITTING, Elbow 90 (#55--) 57 HOSE ASSEMBLY (Right brake) 7 58 HOSE ASSEMBLY (Wheel motor) 8 00 HOSE ASSEMBLY (Right motor drain) 9 57 HOSE ASSEMBLY (Brake release manifold) 0 7 HOSE ASSEMBLY (Left brake) 0 FITTING, Tee (0 JICM - 0 ORBM - 0 JICM) 8 HOSE ASSEMBLY (Main case drain) SKYJACK, Page 8

85 .a Base Control Console AF 0 Models xx & xx Standard Cover Assembly 9 8 L Model xx EE Rated Cover Assembly Model xx EE Rated Cover Assembly 5 7 Cover Assembly M7AA_ SKYJACK, Page 8

86 AF.a Base Control Console NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 597DG - BASE CONTROL CONSOLE ASSEMBLY (For model 0 with serial number 000 & Below) (For model with serial number 7088 & Below) (For model xx with serial number & Below) B 7995DG - BASE CONTROL CONSOLE ASSEMBLY (Models x EE-Rated) C 799DG - BASE CONTROL CONSOLE ASSEMBLY (Models xx EE-Rated) (For model xx with serial number 7009 & Below) 955 HARNESS, Base Control 979 ASSEMBLY, Switch - Emergency stop 705 SWITCH HEAD, Emergency stop 705 LATCH 705 BLOCK, Contact (N.C.) 70 LED BLOCK, V (Red) 977 ASSEMBLY, Switch - Selector 709 SWITCH HEAD, Selector 705 LATCH 705 BLOCK, Contact (N.O.) 9758 ASSEMBLY, Switch - Key Switch 95 SWITCH HEAD, Selector - Keyed 0 KEY (#55) 705 LATCH 705 BLOCK, Contact (N.C.) 705 BLOCK, Contact (N.O.) RECEPTACLE (8 pin) 758 CONNECTOR, Wedge (8 pin) CONNECTOR, Contact pin (-8) 8 08DG PLATE, Mount (Base Controls) DG COVER ASSEMBLY (Base Controls), B 797DG COVER ASSEMBLY (Base Controls), C 0 70DG COVER ASSEMBLY (Base Controls) (Models x), A 5DG COVER ASSEMBLY (Base Controls) (Models xx), A 78 BOLT, Hex Hd (/ -0 x.50, Gr 5) 0000 WASHER, Lock (/ ), A 795 WASHER, Seal (/ ), B, C STRAIN RELIEF (LTF ), B, C 78 RUBBER, Self-seal, B, C L (Ref) - LABELS (Refer to Section 8.) SKYJACK, Page 85