PARTS MANUAL (ANSI/CSA & KC) DC ELECTRIC SCISSORS MODELS SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

Transcription

1 PARTS MANUAL (ANSI/CSA & KC) DC ELECTRIC SCISSORS MODELS AF November 0

2 This manual is based on Serial Numbers: SJIII to SJIII , , , 7 00 to SJIII XX 70 00, 70 00, , to Please refer to the website - for older Serial Numbers. Service Center Swenson Ave. St. Charles, Illinois, 07 USA Phone: Toll Free: Fax: service@skyjack.com Parts (North America) Toll Free: Toll Free Fax: parts@skyjack.com Parts & Service (Europe) Unit Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY0 8NN UK Phone: Fax: info@skyjackeurope.co.uk Brasil Alameda Júpiter, 70 American Park Empresarial Indaiatuba, SP, Brasil 7- Tel.: Australia Pty Ltd. Coates Place, Wetherill Park New South Wales Australia Phone: + (0) Fax: +(0) 878

3 DC Electric Scissor Lifts Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. s preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter K, for example K, means it s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed. Hardware Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. How to Order Repair Parts. Address all orders to your local SKYJACK dealer.. Specify model and serial number of the work platform (found on the serial number plate).. List the quantity needed.. List the length needed (if bulk item).. List the part number and description as shown in this manual for each item.. Show billing and shipping address and name of individual if possible. 7. Suggest best routing. CUSTOMER DEALER MODEL NUMBER SERIAL NUMBER DATE PURCHASED Use Only Authorized Replacement Parts! SKYJACK, Page

4 Table of Contents.0 Platform Related Parts. Entrance Gates and Chains Gate Latch Assembly.... Side Railings - Rigid.... Side Railings - Hinged.... Extension Platform Railing Assembly Extension Handrail....7 Quick Release Pins Main Platform Assembly Extension Platform Assembly Extension Cylinder Assembly.... Hose Connections - Powered Extension (Models 0/0) Powered Extension Platform Directional Manifold Assembly.... Platform Control Console Assembly Enable Controller Assembly Platform Control Console - Powered Extension Platform Cables....9 Extension Platform Harness....8 Extension Platform Control Console....0 Control Cable Assemblies Platform AC Outlet Scissor Related Parts. Scissor Stack Assembly (Model 0/0).... Scissor Stack Assembly (Model /).... Scissor Stack Assembly (Model ) Scissor Stack Assembly - Mounting Hardware Scissor Stack Assembly - Connecting Hardware Limit Switch Assembly (Scissor Stack) Lift Cylinder and Mounting Hardware Holding Valve Assembly (Model 0/0) Holding Valve Assembly (Model //) Base Related Parts. Base Assembly Pothole Protection Device Brake Assembly Wheel Assembly (Models x & xx) Tie Rod Assembly Steer Cylinder Assembly Pin Brake Cylinder Assembly Rear Drive Manifold Assembly Brake Release Manifold Assembly (Models xx) Front Hub and Spindle Assembly Hydraulic Hose Connections - Pin Brake (Models x) Hydraulic Hose Connections - Disc Brake (Models xx) Base Control Console... 0 SKYJACK, Page

5 Table of Contents.0 Hydraulic Tray Related Parts. Hydraulic/Electrical Tray Assembly Main Manifold Assembly.... Pump and Motor Assembly.... Proportional Manifold Assembly.... Hydraulic Hose Connections (Hydraulic/Electrical Tray)....0 Battery Tray Related Parts. Battery Tray Assembly Battery Charger....0 Electrical Related Parts. Electrical Panel Hardware Assembly Electrical Panel Hardware Assembly (ANSI/CSA EE Rated) Main Manifold Harness.... Rear Manifold Harness.... Horn/Flashing Light and Tilt Switch Harnesses.... Holding Valve, Charger Cutout, and Pressure Switch Harnesses Optional Equipment 7. VDC Inverter and Hardware Inverter Assembly Labels - Inverter Air Hose to Platform Assembly Work Light Option (ANSI/CSA) Flashing Amber Light Option Dual Flashing Amber Light Option (Diagonal) Platform Control Console - Long Cable Option (ANSI/CSA) Pipe Rack Assembly (ANSI/CSA) Black Logo Labels Option (Model ) Labels 8. Label Kit Labels - Platform Control Console Labels - Miscellaneous Labels - Left & Right Sides (Chassis) Labels - Chassis (Front & Top) Labels - Rear (Scissor and Platform) Labels - Rear (Chassis) Tables 9. Fluid Table... SKYJACK, Page

6 Notes

7 .0 PLATFORM RELATED PARTS Enable Controller Assembly Quick Release Pin. Side Railings - Rigid.7.. Entrance Gates. Gate Latch Assembly Platform Control Console Assembly Extension Slide. Railing. Control Cable Assemblies.0. Platform AC Outlet Assembly.8 Main Platform Assembly Extension Platform Assembly.9. Extension Platform Railing. Side Railings - Hinged.0. Extension Cylinder Assembly. Extension Cylinder Mounting Hardware Hose Connections - Powered Extension (Models 0/0/)..7.8 Powered Extension Platform Directional Manifold Assembly Platform Control Console - Powered Extension Platform Cables Extension Platform Control Console.9 Extension Platform Harness. Hose Connections - Powered Extension (Model ANSI/CSA) SKYJACK, Page 7

8 . Entrance Gates and Chains AE M7AA_ANSI SKYJACK, Page 8

9 AG. Entrance Gates and Chains Part 87 GATE, Full (Hinged - bottom) 09 PLATE, Stop gate latch (Models xx) 9 AR SCREW, Self tapping (/ - x / ) (Ref.) - GATE LATCH ASSEMBLY (For components, refer to Section.) 87 GATE, Full (Hinged - top) 777 HINGE, Spring 7 (Ref.) QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) CHAIN, Entry Assembly (If equipped) (ANSI/CSA) 089 CHAIN 0097 LINK, Quick screw 70 LINK, Lap 009 LATCH, Chain snap 9 07 UPPER HINGED RAIL ASSEMBLY MOUNT, Railing end weldment TUBE, Hinged top rail 9 PADDING, Entry rail 087 AR BOLT, Hex head (/8 - x., Grade ) 00 AR NUT, Hex nylon lock (/8-) 7 SCREW, Self tapping (#8-8 x / ) 70 FIXED UPPER RAIL ASSEMBLY 00 TUBE, Top rail 9 PADDING, Entry rail 08 BOLT, Hex head (/ -8 x, Grade ) 00 WASHER, Lock (/ ) 0070 AR PLUG, Tube 0 GATE, Full (Solid) 77 PAD, Adhesive rubber foam STRIKE, Gate stop (Models x) GATE, Half 7 99 CLAMP, Aluminum door sweep (KC) 8 99 RIVET, Wide head (KC) STRIP, Door sweep rubber (KC) SKYJACK, Page 9

10 Notes

11 . Gate Latch Assembly M00AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts GATE LATCH ASSEMBLY 0977 PIN, Latch 0 GUIDE, Nylon spring 007 PLATE, Gate latch release 0090 PIN, Roll (/8 x ) 007 SPRING, Compression SKYJACK, Page

12 .a Side Railings - Rigid MAB SKYJACK, Page

13 AE.a Side Railings - Rigid Part (For SJ 0 with serial number 0008 and below) (For SJ with serial number 709 and below) (For SJ xx with serial number and below) 879DG KICK PLATE, End entrance (Models xx) 87DG WELDMENT, End entrance railing (Models xx) 08 PAD, Entry Railing (Models xx) 9 BOLT, Self tapping (/ - x ) 80 SPACER, Railing retainer NUT, Hex lock (/ -8, Grade ) BOLT, Carriage (/ -8 x ) 8 (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 0 WELDMENT, End entrance railing (Full gate) (Models xx) 0 00 WASHER, Lock (/ ) 0070 PLUG, Plastic tube 08 BOLT, Hex head (/ -8 x, Grade ) 7778 PLATE, Kick (Universal) 8 GUARD, Cable 0 RAILING, Rigid (Right hand) (Ref.) - ENTRANCE GATE AND CHAINS (For components, refer to Section.) 7 0 RAILING, Rigid (Left hand) 8 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) 9 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 9 RIVET, Pop (/ diameter x 0. ) (If equipped) 099 WASHER, Flat (/ ) (If equipped) SKYJACK, Page

14 .b Side Railings - Rigid AE MAD_ANSI SKYJACK, Page

15 AE.b Side Railings - Rigid Part (For SJ 0 with serial number 0009 and above) (For SJ with serial number 709 and above) (For SJ xx with serial number 7008 and above) 879DG KICK PLATE, End entrance (Models xx) 87DG WELDMENT, End entrance railing (Models xx) 08 PAD, Entry Railing (Models xx) 9 BOLT, Self tapping (/ - x ) 80 SPACER, Railing retainer NUT, Hex lock (/ -8, Grade ) BOLT, Carriage (/ -8 x ) 8 (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 0 WELDMENT, End entrance railing (Full gate) (Models xx) 0 00 WASHER, Lock (/ ) 0070 PLUG, Plastic tube 08 BOLT, Hex head (/ -8 x, Grade ) 7778 PLATE, Kick (Universal) 8 GUARD, Cable 0 RAILING, Rigid (Right hand) (Ref.) - ENTRANCE GATE AND CHAINS (For components, refer to Section.) 7 0 RAILING, Rigid (Left hand) 8 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) 9 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 9 RIVET, Pop (/ diameter x 0. ) (If equipped) 099 WASHER, Flat (/ ) (If equipped) SKYJACK, Page

16 . Side Railings - Hinged AF MAD SKYJACK, Page

17 AF.a Side Railings - Hinged Part (For SJ 0 with serial number 0008 and below) (For SJ with serial number 709 and below) (For SJ xx with serial number and below) 899 RAILING, Side lower (Left hand) 8 GUARD, Cable 7778 PLATE, Kick (Universal) 800 RAILING, Side lower (Right hand) (Ref.) - QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 8 RAILING, Side upper (Right hand) 7 8 RAILING, Side upper (Left hand) PLUG, Plastic tube (. x. ) 9 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) BOLT, Carriage (/ -8 x ) 80 SPACER, Railing retainer 9 BOLT, Self tapping (/ - x ) 879 KICK PLATE, End entrance (Models xx) NUT, Hex lock (/ -8, Grade ) 870 RAILING, End entrance lower (Left hand) (Models xx) 8709 RAILING, End Entrance lower (Right hand) (Models xx) 7 08 PAD, Entry railing 8 8 RAILING, End entrance top (Models xx) RAILING, End entrance upper (Left hand) (Models xx) 0 88 RAILING, End entrance upper (Right hand) (Models xx) 087 BOLT, Hex head (/8 - x., Grade ) 00 NUT, Hex lock (/8 -, Grade B) 00 CLIP, Single (G8) (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 RIVET, Pop (/ diameter x 0. ) (If equipped) 099 WASHER, Flat (/ ) (If equipped) SKYJACK, Page 7

18 .b Side Railings - Hinged AF MAF_ SKYJACK, Page 8

19 AF.b Side Railings - Hinged Part (For SJ 0 with serial number 0009 and above) (For SJ with serial number 709 and above) (For SJ xx with serial number 7008 and above) RAILING, Side lower (Left hand) 8 GUARD, Cable 7778 PLATE, Kick (Universal) 0 RAILING, Side lower (Right hand) (Ref.) - QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 0 RAILING, Side upper (Right hand) 7 0 RAILING, Side upper (Left hand) PLUG, Plastic tube (. x. ) 9 (Ref.) - OUTLET, Platform AC (For components, refer to Section.) BOLT, Carriage (/ -8 x ) 80 SPACER, Railing retainer 9 BOLT, Self tapping (/ - x ) 879 KICK PLATE, End entrance (Models xx) NUT, Hex lock (/ -8, Grade ) 870 RAILING, End entrance lower (Left hand) (Models xx) 8709 RAILING, End Entrance lower (Right hand) (Models xx) PAD, Entry railing 8 8 RAILING, End entrance top (Models xx) RAILING, End entrance upper (Left hand) (Models xx) 0 88 RAILING, End entrance upper (Right hand) (Models xx) 00 NUT, Hex lock (/8 -, Grade B) 00 CLIP, Single (G8) (Ref.) - GUARD, Cable (For components, refer to Section.8) 9 RIVET, Pop (/ diameter x 0. ) (If equipped) 099 WASHER, Flat (/ ) (If equipped) SKYJACK, Page 9

20 .a Extension Platform Railing Assembly M0799AA SKYJACK, Page 0

21 AF.a Extension Platform Railing Assembly Part (For SJ 0 with serial number 0008 and below) (For SJ with serial number 709 and below) (For SJ xx with serial number and below) A MANUAL EXTENSION PLATFORM (Rigid) (Model 0) B 870 MANUAL EXTENSION PLATFORM (Hinged) (Model XX) C 70 POWERED EXTENSION PLATFORM (Rigid) (Model 0) D 0 POWERED EXTENSION PLATFORM (Hinged) (Model 0) E 0 MANUAL EXTENSION PLATFORM (Rigid) (Model 0) F 0 MANUAL EXTENSION PLATFORM (Hinged) (Model & ) G 98 POWERED EXTENSION PLATFORM (Rigid) (Model 0) H 99 POWERED EXTENSION PLATFORM (Hinged) (Model ) 079 MIDRAIL, Extension platform, A, B 09 MIDRAIL, Extension platform ( ), C, D, G, H 07 MIDRAIL, Extension platform, E, F 0978 NUT, Hex head (/8 -, Grade B) 0 SCREW, Set (/8 - x /8 ) 090 PLATE, Extension platform railing retaining 007DG PLATE, Info/Warning/Manual box 88 RAILING, Extension platform lower, B, D 89 RAILING, Extension platform lower, F, H AR PLUG, Plastic tube (. x. ) 8 89 RAILING, Extension platform upper, B, D 80 RAILING, Extension platform upper, F, H 9 (Ref.) - EXTENSION SLIDE RAILING (For components, refer to Section.a) BOLT, Hex head (/ -8 x.7 ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Figure.7) 0 8 BOLT, Self tapping (/ - x / ) 0 RAILING, Extension platform, A, C 8 RAILING, Extension platform, E, G 098 NUT, Hex nylon lock (/ -8) 0 MANUAL BOX ASSEMBLY 79 BOX, Manual 0 NUT, K-Lock (#0-) 09 WASHER, Flat (#0) 09 SCREW, Round head machine (#0- x / ) SKYJACK, Page

22 .b Extension Platform Railing Assembly AE M0799AA SKYJACK, Page

23 AF.b Extension Platform Railing Assembly Part (For SJ 0 with serial number 0009 and above) (For SJ with serial number 709 and above) (For SJ xx with serial number 7008 and above) A MANUAL EXTENSION PLATFORM (Rigid) (Model 0) B 870 MANUAL EXTENSION PLATFORM (Hinged) (Model XX) C POWERED EXTENSION PLATFORM (Rigid) (Model 0) D 7 POWERED EXTENSION PLATFORM (Hinged) (Model 0) E 8 MANUAL EXTENSION PLATFORM (Rigid) (Model 0) F 9 MANUAL EXTENSION PLATFORM (Hinged) (Model & ) G 0 POWERED EXTENSION PLATFORM (Rigid) (Model 0) H POWERED EXTENSION PLATFORM (Hinged) (Model ) 079 MIDRAIL, Extension platform, A, B 09 MIDRAIL, Extension platform ( ), C, D, G, H 07 MIDRAIL, Extension platform, E, F 0978 NUT, Hex head (/8 -, Grade B) 0 SCREW, Set (/8 - x /8 ) 090 PLATE, Extension platform railing retaining 007DG PLATE, Info/Warning/Manual box 88 RAILING, Extension platform lower, B, D 89 RAILING, Extension platform lower, F, H AR PLUG, Plastic tube (. x. ) 8 89 RAILING, Extension platform upper, B, D 80 RAILING, Extension platform upper, F, H 9 (Ref.) - EXTENSION SLIDE RAILING (For components, refer to Section.b) BOLT, Hex head (/ -8 x.7 ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Figure.7) 0 8 BOLT, Self tapping (/ - x / ) 0 RAILING, Extension platform, A, C 8 RAILING, Extension platform, E, G 098 NUT, Hex nylon lock (/ -8) 0 MANUAL BOX ASSEMBLY 79 BOX, Manual 0 NUT, K-Lock (#0-) 09 WASHER, Flat (#0) 09 SCREW, Round head machine (#0- x / ) SKYJACK, Page

24 .a Extension Handrail AE M0AA Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. (For SJ 0 with serial number 0008 and below) (For SJ with serial number 709 and below) (For SJ xx with serial number and below) A 8 Manual extension platform handrail (hinged, ) (Model x) B Manual extension platform handrail (rigid, ) (Model x) C 08 Manual extension platform handrail (hinged, ) (Model /) D 0 Manual extension platform handrail (rigid, ) (Model 0) E 7 Powered extension platform handrail (rigid, ) (Model x/0) F 88 Powered extension platform handrail (hinged, ) (Model 0/) 80 HANDRAIL, Extension, A, B 09 HANDRAIL, Extension, C, D HANDRAIL, Extension, E, F 00 PLUG, Handrail slide 098 AR NUT, Hex lock (/ -8, Grade B) 08 BOLT, Hex head (/ -8 x /, Grade ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) 08 BOLT, Hex head (/ -8 x, Grade ), B, E SKYJACK, Page

25 AE.b Extension Handrail MAA Part NOTE : Part Numbers followed by a DG indicate dark grey painted parts. (For SJ 0 with serial number 0009 and above) (For SJ with serial number 709 and above) (For SJ xx with serial number 7008 and above) A 8 Manual extension platform handrail (hinged, ) (Model x) B Manual extension platform handrail (rigid, ) (Model x) C Manual extension platform handrail (hinged, ) (Model /) D 7 Manual extension platform handrail (rigid, ) (Model 0) E Powered extension platform handrail (rigid, ) (Model x/0) F Powered extension platform handrail (hinged, ) (Model 0/) 80 HANDRAIL, Extension, A, B 09 HANDRAIL, Extension, C, D HANDRAIL, Extension, E, F 00 PLUG, Handrail slide, C, D, E, F 098 AR NUT, Hex lock (/ -8, Grade B) 08 AR BOLT, Hex head (/ -8 x, Grade ) (Ref.) AR QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section.7) SKYJACK, Page

26 Notes

27 .7 Quick Release Pins M08AA_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 8 - QUICK RELEASE LARGE LOOP PIN ASSEMBLY 0009 PIN, Quick release (/8 diameter x ) 0807 LANYARD, Plastic coated ( ) 087 BOLT, Hex head (/8 - x., Grade ) 07 WASHER, Flat (/8 ) 00 NUT, Hex lock (/8 -, Grade B) 7 - QUICK RELEASE SMALL LOOP PIN ASSEMBLY 0009 PIN, Quick release (/8 diameter x ) 0807 LANYARD, Plastic coated ( ) 7 BOLT, Self tapping (#8-8 x / ) SKYJACK, Page 7

28 .8 Main Platform Assembly AC Model x Model xx M00AB_M77AB SKYJACK, Page 8

29 AF.8 Main Platform Assembly Part A 00 WELDMENT, Platform (Manual extension platform) (Model 0) B 8 WELDMENT, Platform (Powered extension platform) (Model 0) C 0 WELDMENT, Platform (Manual extension platform) (Model ) D 07 WELDMENT, Platform (Manual extension platform) (Models xx) E 87 WELDMENT, Platform (Powered extension platform) (Model 0/) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.a) 9 COVER, Cable guard (Left hand) 0 RIVET, Pop (/ diameter x /8 ) 9 COVER, Cable guard (Right hand) 0 WELDMENT, Platform, A 8 WELDMENT, Platform, B 07 WELDMENT, Platform, C 0 WELDMENT, Platform, D 8 WELDMENT, Platform, E BUSHING, Slider 7 87 PIN, Cotter (/ x. ) 8 PIN, Rollout 9 ROLLER, Wide ANGLE, Slider (. x.7 x /8 x ), A, B, C 7 BOLT, Self tapping (#8-8 x / ) 9 BOLT, Self tapping (/ - x / ), A, B BUMPER, Platform, A, B, C 9 ANGLE, Slider, D, E 00 NUT, Hex nylon lock (/8 -, Grade ) 007 BOLT, Heax head (/8 - x 0.87, Grade ) WASHER, Lock (/8 ) 8 07 WASHER, Flat (/8 ) BUMPER, Platform (Manual extension platform) (Model 0/) 08 BUMPER, Platform (Powered extension platform) (Model 0) SKYJACK, Page 9

30 .9a Extension Platform Assembly 7 M00AB_M77AB SKYJACK, Page 0

31 AE.9a Extension Platform Assembly Part (For SJ 0 with serial number & below) (For SJ with serial number 70 & below) (For SJ xx with serial number 700 & below) A 09 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models x) B 8 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model 0) C 0 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models xx) D 88 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model xx ANSI/CSA) 08 WELDMENT, Manual extension platform, A 0 WELDMENT, Manual extension platform, C 80 WELDMENT, Powered extension platform, B 8 WELDMENT, Powered extension platform, D PIN, Roll out ROLLER, Narrow BUSHING, Slider 000 BOLT, Button head (/ -8 x / ), A, C 098 NUT, Hex lock (/ -8, Grade ), A, C 7 07 STOP, Extension platform, A, C SKYJACK, Page

32 .9b Extension Platform Assembly AE 7 M78AD SKYJACK, Page

33 AE.9b Extension Platform Assembly Part (For SJ 0 with serial number & above) (For SJ with serial number 70 & above) (For SJ xx with serial number 700 & above) A 08 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models x) B 0 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model 0) C 00 MANUAL EXTENSION PLATFORM ASSEMBLY ( ) (Models xx) D 0 POWERED EXTENSION PLATFORM ASSEMBLY ( ) (Model xx ANSI/CSA) 07 WELDMENT, Manual extension platform, A 0 WELDMENT, Powered extension platform, B 09 WELDMENT, Manual extension platform, C 0 WELDMENT, Powered extension platform, D 0 PIN, Roll out ROLLER, Narrow BUSHING, Slider 000 BOLT, Button head (/ -8 x / ), A, C 098 NUT, Hex lock (/ -8, Grade ), A, C 7 0 STOP, Extension platform, A, C SKYJACK, Page

34 .0a Extension Cylinder Mounting Hardware AF M807AE Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. (For SJ 0 with serial number & below) (For SJ x with serial number 7009 & below) 00 NUT, Hex head jam (/ -, Grade ) 0 WASHER, Flat steel plated (/ ) 0 INSULATOR, Hydraulic extension platform noise SPACER, Hydraulic extension platform spacer 0 RING, Retaining (#N00-07) (Ref.) EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.a) 7 (Ref) - HOSE AND FITTINGS, Hydraulic (For components, refer to Section.a) 8 AR CLAMP, Pipe (. ) AR WASHER, Flat (/ SAE) 0 00 AR WASHER, Lock (/ ) 08 AR BOLT, Hex head (/ -8 x, Grade ) 87 SPACER, Coil SKYJACK, Page

35 AF.0b Extension Cylinder Mounting Hardware M9AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. (For SJ 0 with serial number & above) (For SJ x with serial number 7000 & above) 00 NUT, Hex head jam (/ -, Grade ) 0 WASHER, Flat steel plated (/ ) 0 INSULATOR, Hydraulic extension platform noise SPACER, Hydraulic extension platform spacer 0 RING, Retaining (#N00-07) (Ref.) EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.a) 7 97 FITTING, Elbow FITTING, Straight connector ( SAE - JIC) 9 AR CLAMP, Pipe (. ) AR WASHER, Flat (/ SAE) 00 AR WASHER, Lock (/ ) 08 AR BOLT, Hex head (/ -8 x, Grade ) 08 BRACKET, Bulkhead fitting (Model ) 078 FITTING, Run tee ( ) (Model ) 0887 BOLT, Hex head (/ -8 x 0.7, Grade ) (Model ) SKYJACK, Page

36 .a Extension Cylinder Assembly 7 K K K M088AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts DG EXTENSION CYLINDER ASSEMBLY ( ) (For SJ 0 with serial number & below) (For SJ x with serial number 7009 & below) 7099DG WELDMENT, Cylinder barrel 080 NUT, Hex head (/8 -, Grade C) 79 PISTON 097 SEAL, O-ring 7097 ROD 98 GLAND PLUG, Expander (Inside block) K 079 AR KIT, Seal repair SKYJACK, Page

37 AF.b Extension Cylinder Assembly K K K M99AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. - 99DG EXTENSION CYLINDER ASSEMBLY ( ) (For SJ 0 with serial number & above) (For SJ x with serial number 7000 & above) 8DG WELDMENT, Cylinder barrel 8 ROD 79 PISTON 98 GLAND 78 END CAP 080 NUT, Hex head (/8 -, Grade C) K 9 AR KIT, Seal repair SKYJACK, Page 7

38 .a Hose Connections - Powered Extension (Models 0/0/) Model only MAIN MANIFOLD ASSEMBLY M78AB_M0AC SKYJACK, Page 8

39 AG Part.a Hose Connections - Powered Extension (Models 0/0/) NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A - - B - - (Ref.) AR (Ref.) HYDRAULIC HOSE CONNECTION (Model 0/0) HYDRAULIC HOSE CONNECTION (Model ) (For SJ 0 with serial number & below) (For SJ x with serial number 7009 & below) EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.a) FITTING, Elbow 90 (0 JICM - 0 ORBM) FITTING, Tee (0MJ0MB0MJ), B FITTING, Plug (0ORBM) FITTING, Elbow 90 (# o-ring - # flare) HOSE (/ diameter x 00 ) (Return line), A HOSE (/ diameter x 80 ) (Return line), B HOSE (/ diameter x ) (Supply line), A HOSE (/ diameter x 9 ) (Supply line), B FITTINGS, Main manifold (For components, refer to Section.) HOSE (/ diameter x 0 ), B HOSE (/ diameter x 7.7 ) HOSE (/ diameter x ), B PLUG, Hydraulic, B SOLENOID (V) (If equipped) VALVE (If equipped) SKYJACK, Page 9

40 .b Hose Connections - Powered Extension (Models 0/0) AF M087AA SKYJACK, Page 0

41 AF.b Hose Connections - Powered Extension (Models 0/0) Part A - - HYDRAULIC HOSE CONNECTION (Model 0/0) (For SJ 0 with serial number & above) (For SJ 0 with serial number 7000 & above) (Ref.) AR EXTENSION CYLINDER ASSEMBLY (For components, refer to Section.a) (Ref.) - HARDWARE, Extension cylinder mounting (For components, refer to Section.0a) (Ref.) - ASSEMBLY, Main manifold (For components, refer to Section.) 799 HOSE (/ diameter x ) 0 HOSE (/ diameter x 9 ) SKYJACK, Page

42 .a Hose Connections - Powered Extension (Model ANSI/CSA) 8 P T A T B P 7 M87AA SKYJACK, Page

43 .a Hose Connections - Powered Extension (Model ANSI/CSA) Part (For SJ with serial number 7009 & below) (Ref.) CYLINDER ASSEMBLY (Powered extension platform) (For components, refer to Section.a) (Ref.) - HARDWARE, Extension cylinder mounting (For components, refer to Section.0a) (Ref.) - FITTINGS, Main manifold (For components, refer to Section.) 0 HOSE ASSEMBLY (Pressure) 9 HOSE ASSEMBLY (Tank) (Ref.) POWERED EXTENSION DIRECTIONAL MANIFOLD ASSEMBLY (For components, refer to Section.a) 7 HOSE ASSEMBLY (Extend) 8 HOSE ASSEMBLY (Retract) SKYJACK, Page

44 .b Hose Connections - Powered Extension (Model ANSI/CSA) AF M088AB SKYJACK, Page

45 AF.b Hose Connections - Powered Extension (Model ANSI/CSA) Part (For SJ with serial number 7000 & above) (Ref.) CYLINDER ASSEMBLY (Powered extension platform) (For components, refer to Section.a) (Ref.) - HARDWARE, Extension cylinder mounting (For components, refer to Section.0a) (Ref.) - ASSEMBLY, Main manifold (For components, refer to Section.) 0 HOSE ASSEMBLY HOSE ASSEMBLY (Extend) HOSE ASSEMBLY (Retract) SKYJACK, Page

46 . Powered Extension Platform Directional Manifold Assembly M909AB SKYJACK, Page

47 . Powered Extension Platform Directional Manifold Assembly Part - 8DG - DIRECTIONAL MANIFOLD ASSEMBLY (Model ANSI/CSA) (For SJ with serial number 7009 & below) 0 BLOCK, Manifold 890 FITTING, Branch tee (0 JICM - 0 JICM - 0 ORBM) 709 FITTING, Straight (0 JICM - 0 ORBM) 099 WASHER, Flat (/ ) 0000 WASHER, Lock (/ ) 7 CONNECTOR, Solenoid (Grey with diode) 7 7 CONNECTOR, Solenoid (Black with diode) SCREW, Socket head cap (#0- x ) 9 VALVE ASSEMBLY (Directional V spool) COIL, V (Spool valve) BOLT, Hex head (/ -8 x /, Grade ) 00 WASHER, Lock (/ ) 099 WASHER, Flat (/ ) 0DG PLATE, Mounting SKYJACK, Page 7

48 . Platform Control Console Assembly M879AA SKYJACK, Page 8

49 . Platform Control Console Assembly Part A CONTROL CONSOLE ASSEMBLY B 9 - CONTROL CONSOLE ASSEMBLY (with powered extension platform) 77 CONTROL CONSOLE (Bottom) 9 CONTROL CONSOLE (Top) 708 HEAD, Pushbutton (Horn) 70 HEAD, Emergency stop 09 INDICATOR, Battery charge 8 GUARD, Toggle switch 7 (Ref.) - ENABLE CONTROLLER ASSEMBLY (For components, refer to Section.a or Section.b) SWITCH ASSEMBLY, Emergency stop 70 LATCH 70 BLOCK, N.C. contact 70 LED BLOCK, V (red) SWITCH ASSEMBLY, Horn 70 LATCH 70 BLOCK, N.O. contact 0 8 SWITCH, Toggle (NT-) 7 SWITCH, Toggle (NT-) 09 PLUG (7/8 hole), A 097 SCREW, Round head machine (#8- x / ) 9 WASHER, Lock (#8) 098 NUT, Hex head (#8-) 7 9 SCREW, Hex head self tapping (#8-8 x / ) 7 (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.0) STRAIN RELIEF 9 99 HOUSING, Male connector (9 pin) (to controller harness) 0 (Ref.) - CABLE, Powered extension platform (For components, refer to Section.7) 0 SEAL, Panel bushing SKYJACK, Page 9

50 .a Enable Controller Assembly M99AC SKYJACK, Page 0

51 .a Enable Controller Assembly Part ENABLE CONTROLLER ASSEMBLY (For SJ 0 with serial number & below) (For SJ with serial number 7009 & below) (For SJ xx with serial number & below) 89 HANDLE, Assembly 87 LEVER, Trigger 87 SWITCH, Enable pushbutton 87 CAP, Rubber KIT, Handle 87 ROCKER ASSEMBLY MICRO SWITCH ASSEMBLY SCREW, Controller handle 9 99 SCREW, Controller lever 0 90 SCREW, Set 9 COUPLING (8 mm) 9 NUT, Pushbutton 9 NUT, Controller lever 9 FITTING, O-ring 8 SCREW 87 WASHER BOOT & GASKET 8 7 SETSCREW 9 89 SWITCH, Micro 0 7 SCREW, Switch micro 870 WASHER, Switch micro 87 SCREW, Circuit board 80 MALE CONNECTOR ASSEMBLY (9 pin) 99 HOUSING, Male connector (9 pin) PIN, Female wire 8 FEMALE CONNECTOR ASSEMBLY (9 pin) 89 HOUSING, Female connector (9 pin) PIN, Male wire SKYJACK, Page

52 .b Enable Controller Assembly M99AA SKYJACK, Page

53 AC.b Enable Controller Assembly Part ENABLE CONTROLLER ASSEMBLY (For SJ 0 with serial number 0000 & above) (For SJ with serial number 707 & above) (For SJ xx with serial number 7009 & above) - 99 ENABLE CONTROLLER ASSEMBLY (For SJ 0 with serial number to 0000) (For SJ with serial number 7009 to 707) (For SJ xx with serial number to 7009) 90 HANDLE ASSEMBLY 907 HANDLE, Front half 879 SCREW, Controller handle 90 SCREW, Plastite (#-0 x / ) 900 HOLDER, Micro switch 9 ROCKER MICRO ASSEMBLY 7 AXLE, Rocker 8 77 ROCKER 9 87 CAP, Rubber 0 90 WASHER 90 BOOT, Plunger switch 90 SPRING 90 SWITCH, Plunger 907 SWITCH, Lever micro 90 SCREW, Plastite (#-8 x / ) 908 INSULATOR, Micro 7 9 COUPLING (8mm) 8 90 SCREW, Set 9 78 SCREW (#- x /8 ) HANDLE, Back half 9 NUT, Controller lever 909 LEVER, Trigger 779 BOOT & GASKET 8 SCREW 87 WASHER 7 SETSCREW 7 98 INSULATOR 8 89 SWITCH, Micro 9 7 SCREW, Switch micro WASHER 87 SCREW, Circuit board 80 MALE CONNECTOR ASSEMBLY (9 pin) 99 HOUSING, Male connector (9 pin) PIN, Female wire 8 FEMALE CONNECTOR ASSEMBLY (9 pin) 89 HOUSING, Connector Female 9 pin PIN, Male wire SKYJACK, Page

54 .7 Platform Control Console - Powered Extension Platform Cables FRONT VIEW M0AB_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts CABTIRE (8/) 0 7 CABTIRE (8/) 077 FEMALE CONNECTOR ASSEMBLY ( pin) 00 STRAIN RELIEF (Ref.) - CONTROL CABLE ASSEMBLY ( pin) (For components, refer to Section.0) SKYJACK, Page

55 AC.9 Extension Platform Harness M008AB_ Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 09 - HARNESS, Extension platform (Model 0/0 ANSI/CSA) B 89 - HARNESS, Extension platform (Model ANSI/CSA) 077 CONNECTOR, Male ( pin) SKYJACK, Page

56 .8 Extension Platform Control Console AF 7 8 L L 9 0 M9AJ_ SKYJACK, Page

57 AF.8 Extension Platform Control Console Part POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY 9 BOX, Control 08 SWITCH, Toggle 8 GUARD, Toggle switch 9 NUT, Lock, Nylon/Zinc (/ -0, Grade ) 099 WASHER, Flat (/ ) 08 BOLT, Hex head (/ -0, Grade *.) 7 7 PLUNGER, Stubby pull ring PLATE, Powerdeck controls support 9 77 PLUG, Plastic (/ ) 0 08 BOLT, Hex head (/ -0 x /, Grade ) 0000 WASHER, Lock (/ ) 077 MALE CONNECTOR ASSEMBLY ( pin) 07 HOUSING ASSEMBLY 790 HOUSING 0 CONNECTOR, Strain relief 09 INSERT, Male 08 CORD, Coiled (8/) 00 CONNECTOR, Strain relief 09 TERMINAL, - GA # ring, blue (not shown) 979 TERMINAL, - GA # ring, red (not shown) L (Ref.) - LABELS (Refer to Section 8.) SKYJACK, Page 7

58 .0 Control Cable Assemblies Electric Panel Control Cable TO SCISSOR CONTROL CABLE FRONT VIEW Platform Control Cable TO SCISSOR CONTROL CABLE Scissor Arm Control Cable FRONT VIEW TO ELECTRIC PANEL CONTROL CABLE TO CONTROL CONSOLE CONTROL CABLE FRONT VIEW M0AA Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. A 89 - PLATFORM CONTROL CABLE ASSEMBLY B 0 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx0) C 99 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx) D 00 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx) E 8 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY (Non-EE Rated) ELECTRIC PANEL CONTROL CABLE ASSEMBLY (EE Rated) 078 CONNECTOR, Female ( pin) 0 HOUSING, Female 07 INSERT, Female 977 PIN, Code, A, E PIN, Code, B, C, D 0780 CONNECTOR, Male ( pin) 0 HOUSING, Male 07 INSERT, Male SKYJACK, Page 8

59 Notes

60 . Platform AC Outlet AF 8 9 L Ontario Hydro Cover without Gate Ontario Hydro Cover with Gate M00AC_ SKYJACK, Page 0

61 AF. Platform AC Outlet Part 099 WASHER, Flat (/ ) 0998 RECEPTACLE, GFI (V) 7 BOLT, Self tapping (#8-8 x / ) 0999 PLATE, Weatherproof cover 78 SCREW, Machine (#- x / ) 8 BOX, Outlet (with strain relief) 09 CORD (/) (Model xx0 ANSI/CSA) 0 CORD (/) (Models xx ANSI/CSA) CORD (/) (Model ANSI/CSA) 7 08 CORD (/) (Model xx0 KC) 9 CORD (/) (Models xx KC) 88 CORD (/) (Model KC) 07 PLUG, -Prong recessed 99 RIVET, Pop (/ ) 7 7 SEAL, 0V Seal tite cover PLATE, Outlet Box Support (If equipped) (Models x) 9 0 RIVET, Pop (/ diameter x 0.70 ) 0 9 RIVET, Pop (/ diameter x 0. ) COVER, Ontario Hydro 0 (without gate) (ANSI/CSA) COVER, Ontario Hydro 0 (with gate) (ANSI/CSA) L (Ref) - LABELS (Refer to Section 8.) SKYJACK, Page

62 Notes

63 .0 SCISSOR RELATED PARTS Scissor Stack Assembly (Model 0/0).. Scissor Stack Assembly - Connecting Hardware.8 Holding Valve Assembly (Model 0/0) Scissor Stack Assembly - Mounting Hardware..7 Lift Cylinder Assembly and Mounting Hardware. Scissor Stack Assembly (Model /). Limit Switch Assembly (Scissor Stack). Scissor Stack Assembly (Model ).9 Holding Valve Assembly (Model //) SKYJACK, Page

64 . Scissor Stack Assembly (Model 0/0) M8AA_ SKYJACK, Page

65 AF. Scissor Stack Assembly (Model 0/0) Part A - - SCISSOR STACK ASSEMBLY (Model 0) 997DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 80DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 87DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 80DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) B - - SCISSOR STACK ASSEMBLY (Model 0) 7DG - SCISSOR STACK ASSEMBLY (ANSI/CSA without powered extension platform) 7DG - SCISSOR STACK ASSEMBLY (ANSI/CSA with powered extension platform) 8088DG - SCISSOR STACK ASSEMBLY (KC without powered extension platform) 80DG - SCISSOR STACK ASSEMBLY (KC with powered extension platform) 9DG SCISSOR LEVEL, Inside cylinder bottom A 0DG SCISSOR LEVEL, Inside cylinder bottom B 90DG SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 00 WASHER, Flat (M) 0078 AR CLIP, Double (G0) 0 AR SCREW, Hex head machine (/8 - x /8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.) 7 07DG SCISSOR LEVEL, Inside cylinder top A 07DG SCISSOR LEVEL, Inside cylinder top B 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar A DG WELDMENT, Safety bar B 098 AR NUT, Hex lock (/ -8, Grade ) 00 AR BOLT, Hex head (/ -8 x., Grade ) 0 DG SCISSOR LEVEL, Inside A DG SCISSOR LEVEL, Inside B 907DG AR WELDMENT, Cable carrier A 79DG AR WELDMENT, Cable Carrier B 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 9 WASHER, Flat (7/8 ) (Ref.) - FLASHING LIGHT ASSEMBLY (For components, refer to Section 7.) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) 087 BOLT, Hex head (/ -0 x, Grade ) WASHER, Flat (/ ) 8 9 NUT, Hex nylon lock (/ -0, Grade ) SKYJACK, Page

66 . Scissor Stack Assembly (Model /) M8AA_ SKYJACK, Page

67 AB. Scissor Stack Assembly (Model /) Part A 9DG - SCISSOR STACK ASSEMBLY (Model ANSI/CSA) B 8DG - SCISSOR STACK ASSEMBLY (Model ANSI/CSA) C 88DG - SCISSOR STACK ASSEMBLY (Model KC) D 8089DG - SCISSOR STACK ASSEMBLY (Model KC) 9DG SCISSOR LEVEL, Inside cylinder bottom, A, C 0DG SCISSOR LEVEL, Inside cylinder bottom, B, D 90DG 8 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 00 WASHER, Flat (M) 0078 AR CLIP, Double (G0) 0 AR SCREW, Hex head machine (/8 - x /8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.) 7 07DG SCISSOR LEVEL, Inside cylinder top, A, C 07DG SCISSOR LEVEL, Inside cylinder top, B, D 8 80 AR BUMPER, Scissor arm 9 DG WELDMENT, Safety bar, A, C DG WELDMENT, Safety bar, B, D 098 AR NUT, Hex lock (/ -8, Grade ) 00 AR BOLT, Hex head (/ -8 x., Grade ) 0 DG SCISSOR LEVEL, Inside cylinder bottom, A, C 089DG SCISSOR LEVEL, Inside cylinder bottom, B, D 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 9 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) 087 BOLT, Hex head (/ -0 x, Grade ) 099 WASHER, Flat (/ ) 7 9 NUT, Hex nylon lock (/ -0, Grade ) SKYJACK, Page 7

68 . Scissor Stack Assembly (Model ) M0AB SKYJACK, Page 8

69 AB. Scissor Stack Assembly (Model ) Part A 799DG - SCISSOR STACK ASSEMBLY (Model ANSI/CSA) B 8090DG - SCISSOR STACK ASSEMBLY (Model KC) 0DG SCISSOR LEVEL, Inside cylinder bottom 90DG 0 SCISSOR ARMS, Outside (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY (For components, refer to Section.) 08 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Front) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 00 WASHER, Flat (M) 0078 AR CLIP, Double (G0) 0 AR SCREW, Hex head machine (/8 - x /8 ) (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Section.) 7 07DG SCISSOR LEVEL, Inside cylinder top 8 80 AR BUMPER, Scissor arm 9 WELDMENT, Safety bar 098 NUT, Hex lock (/ -8, Grade B) 00 BOLT, Hex head (/ -8 x., Grade ) 0 0DG SCISSOR LEVEL, Upper inside 79DG WELDMENT, Cable carrier 089DG SCISSOR LEVEL, Inside cylinder bottom 0889 SCISSOR FIRST LEVEL BUMPER ASSEMBLY (Rear) 080 BUMPER, Scissor bottom 7 BOLT, Hex head (M-. x mm) 9 WASHER, Flat (7/8 ) (Ref.) - FLASHING AMBER LIGHT ASSEMBLY (For components, refer to Section 7.) (Ref.) - LIFT CYLINDER (For components, refer to Section.7) 9 HORN, Low tone (V) 778 RUBBER, Liquid (ANSI/CSA EE rated) BOLT, Hex head (/ -0 x, Grade ) WASHER, Flat (/ ) 9 9 NUT, Hex nylon lock (/ -0, Grade ) SKYJACK, Page 9

70 . Scissor Stack Assembly - Mounting Hardware AF Top Slider Assembly Top Mounting Bracket Assembly Bottom Slider Assembly Bottom End Pin Assembly M0B SKYJACK, Page 70

71 AG. Scissor Stack Assembly - Mounting Hardware Part 077 PAD, Slider 077DG BRACKET, Top slider (Models 0,, 0 & ) 09DG BRACKET, Top slider (Model ) 0 BUSHING, Fiberglide (/ inner diameter x. ) PIN, Top slider (Model x) 9 PIN, Top slider (Model 0) 8 PIN, Top slider (Models /) 099 WASHER, Flat (/ ) 0000 WASHER, Lock (/ ) BOLT, Hex head (/ -0 x /8 ) PIN, Cotter (/ x. ) PIN (/ diameter x ) (without cable carrier weldment) 7 PIN (/ diameter x. ) (with cable carrier weldment) 0 70DG CASTING, Platform mounting bracket (Models x/) 0DG CASTING, Platform mounting bracket (Model ) 8 SPACER, Bottom roller pin 0 PIN, Bottom roller 097 ROLLER, Scissor 0DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) 9 AR SHIM, Platform mount SKYJACK, Page 7

72 . Scissor Stack Assembly - Connecting Hardware Outside End Pin Assembly (with Cross Member Tube) Inside End Pin Assembly (without Cross member Tube) Limit Switch Pin Assembly Center Pin Assembly M0AA SKYJACK, Page 7

73 . Scissor Stack Assembly - Connecting Hardware Part 7 PIN, Outside scissor 0 BUSHING, Fiberglide (/ inner diameter x. ) 87 PIN, Cotter (/ x. ) 0DG TUBE, Outside scissor arms cross member (Models x) 7DG TUBE, Outside scissor arms cross member (Models xx) 80 PIN, Inside scissor 77 PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLY (For components, refer to Section.) 8 8 AR CENTER PIN ASSEMBLY (without cable carrier weldment) 08 AR CENTER PIN ASSEMBLY (with cable carrier weldment) 9 07 PIN, Center 0 00 WASHER, Nylon (.8 I.D. x O.D. x 0.) BUSHING, Fiberglide (. x.8 ) 70 SPACER, Bearing thrust fiberglide (. inner diameter) 0 WASHER, Flat (. I.D. x. O.D.) (without cable carrier weldment) 87 PIN, Cotter (/ diameter x ) SKYJACK, Page 7

74 . Limit Switch Assembly (Scissor Stack) Side View 7 8 Top View M7AB_ SKYJACK, Page 7

75 AF. Limit Switch Assembly (Scissor Stack) Part A 7DG HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA) B 0DG HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (KC) 97 SWITCH, Drilled sealed limit 78 CONNECTOR, Receptacle (8 pin) 78 CONNECTOR, Receptacle (8 pin, wedge) 790 CONNECTOR, Contact pin (-8), A 8 CONNECTOR, Contact pin (-8), B 79 CONNECTOR, Sealing plug, A 08 MARKER, Brady wire (#8) 7 0 MARKER, Brady wire (#) 8 07 MARKER, Brady wire (#7) 9 9 LABEL, LSA 0 9 LABEL, LSB 9 LABEL, LS 87DG BRACKET, Limit switch 88DG GUARD, Limit switch 080 BOLT, Hex head (/ -0 x.7, Grade ) 088 BOLT, Hex head (/ -0 x., Grade ) 0000 WASHER, Lock (/, NOM x 0.0) WASHER, Flat (/ SAE) NUT, Hex head (/ - 0, Grade B) CAM, Limit switch BUSHING, Snap-in (/ inner diameter) 89 CLAMP, Gear #0 (. ) 9 HARDWARE, Limit switch guard 09 WASHER, Flat (#0) 08 WASHER, Lock (#0) 000 NUT, Hex machine (#0) 009 BOLT, Hex Head machine (#0- x /8 ) SKYJACK, Page 7

76 .7 Lift Cylinder and Mounting Hardware K K K K K M0AA SKYJACK, Page 7

77 AF.7 Lift Cylinder and Mounting Hardware Part A 0989DG - LIFT CYLINDER ASSEMBLY (For SJ 0 with serial number 0008 and below) (For SJ with serial number 70 and below) (For SJ xx with serial number 7000 and below) B 07DG - LIFT CYLINDER ASSEMBLY (For SJ 0 with serial number 0008 to 0008) (For SJ with serial number 707 to 7080) (For SJ xx with serial number 700 to 70080) C 79DG - LIFT CYLINDER ASSEMBLY (For SJ 0 with serial number 0008 and above) (For SJ with serial number 708 and above) (For SJ xx with serial number 7008 and above) 099DG WELDMENT, Barrel, A DG WELDMENT, Barrel, B 800DG WELDMENT, Barrel, C 099 ROD, Piston, A 070 ROD, Piston, B, C 09 GLAND, Front head, A 00 GLAND, Front head, B 80 GLAND, Front head, C 8 TRUNNION 08 BOLT (/ - x, Grade ) 089 BOLT, Hex head (/ -8 x., Grade ) BEARING BLOCK ASSEMBLY 007 BLOCK 0090 BUSHING WASHER, Flat (/ SAE) 9 00 WASHER, Lock (/ NOM x 0.07) NUT, Hex head (/ -8, Grade ) 07 AR SHIM, Bearing block ( GA) (If equipped) 087 AR SHIM, Bearing block (8 GA) (If equipped) 088 AR SHIM, Bearing block ( GA) (If equipped) K 097 KIT, Seal repair SKYJACK, Page 77

78 .8 Holding Valve Assembly (Model 0/0) Holding Valve without Pressure Switch 7 Holding Valve with Pressure Switch M8AB SKYJACK, Page 78

79 .8 Holding Valve Assembly (Model 0/0) Part 089 HOLDING VALVE BLOCK ASSEMBLY (ANSI/CSA) DG BLOCK, Manifold 080 PLUG, Expander 00 SEAL, O-ring 07 PLUG, Manifold 09 COIL ( volt) 079 VALVE, Holding (N.C.) 08 ORIFICE 7 (Ref.) - LIFT CYLINDER ASSEMBLY (For components, refer to Section.7) 8 09 BOLT, Socket (/ -8 x, Grade ) (ANSI/CSA) 089 BOLT, Socket (/ -8 x., Grade ) (KC) WASHER, Flat (/ ) 0 07 WASHER, Lock-high collar (/ ) 78 FITTING, Elbow (0 JICM - 0 ORBM) 07 HOSE ASSEMBLY (Manifold to lift cylinder) 799DG HOLDING VALVE BLOCK ASSEMBLY (KC) 8DG BLOCK, Manifold 080 PLUG, Expander 80 PLUG 0 FITTING, Boss pipe (with o-ring) 8 FITTING, Straight (/ NPTF - / NPTM) 7 08 SWITCH, Pressure SKYJACK, Page 79

80 .9 Holding Valve Assembly (Model //) 7 Upper Cylinder Lower Cylinder Holding Valve without Pressure Switch Holding Valve with Pressure Switch M889AA SKYJACK, Page 80

81 .9 Holding Valve Assembly (Model //) Part 08778DG BLOCK, Upper holding valve 0DG BLOCK, Manifold 080 PLUG, Expander 00 SEAL, O-ring 07 VALVE, Relief 079 VALVE, Holding (N.C.) 09 COIL, Volt 08 ORIFICE, One way 7 (Ref.) - LIFT CYLINDER ASSEMBLY (Upper cylinder) (For components, refer to Section.7) 8 (Ref.) - LIFT CYLINDER ASSEMBLY (Lower cylinder) (For components, refer to Section.7) 9 088DG BLOCK, Lower holding valve (ANSI/CSA) DG BLOCK, Manifold 080 PLUG, Expander BOLT, Hex head (/ -8 x. ) WASHER, Flat (/ SAE) 07 8 WASHER, Lock (/ x 0.09) 09 BOLT, Socket (/ -8 x, Grade ) 009 FITTING, Straight (0 JICM - 0 ORBM) (Upper lift cylinder) 79 FITTING, Tee (0 JICM - 0 JICM - 0 ORBM) 0 HOSE ASSEMBLY (Upper lift cylinder to lower lift cylinder) 7 07 HOSE ASSEMBLY (Lower lift cylinder to main manifold) 8 799DG BLOCK, Lower holding valve (KC) 8DG BLOCK, Manifold 080 PLUG, Expander 9 0 FITTING, Boss pipe (with o-ring) 0 8 FITTING, Straight (/ NPTF - / NPTM) 08 SWITCH, Pressure SKYJACK, Page 8

82 Notes

83 .0 BASE RELATED PARTS Base Assembly.. Base Control Console. Brake Assembly Front Hub and Spindle Assembly.0 Steer Cylinder Assembly... Wheel Assembly Pothole Protection Device. Tie Rod Assembly.9 Brake Release Manifold Assembly (Models xx).7.8 Pin Brake Cylinder Assembly Rear Drive Manifold Assembly.. Hydraulic Hose Connections - Pin Brake (Models x) Hydraulic Hose Connections - Disc Brake (Models xx) SKYJACK, Page 8

84 . Base Assembly AG DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AB SKYJACK, Page 8

85 AG. Base Assembly Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 79 BAR ASSEMBLY (Emergency lowering) 77 BAR, Emergency lowering access 990 CLIP, Spring coated 09 BOLT, Machine (#0- x 0. ) 0 PIN, Locking BOLT, Wheel (Ref.) - TIE ROD ASSEMBLY (For components, refer to Section.) (Ref.) - STEER CYLINDER ASSEMBLY (For components, refer to Section.a) 70 KING PIN ASSEMBLY 000 PIN, Axle king 008 PIN (/ x.87 ) 078 PIN, Cotter (/ x. ) 09 WASHER, Bronze (Ref.) - FRONT AXLE HUB & SPINDLE ASSEMBLY (For components, refer to Section.0) 7 (Ref.) - WHEEL ASSEMBLY (Front) (For components, refer to Section.) 8 9DG WELDMENT, Base (Model 0) 9DG WELDMENT, Base (Model 0 with powered extension platform) 9DG WELDMENT, Base (Model ) 898DG WELDMENT, Base (Model xx) 9 8 SWITCH, Tilt (Models x ANSI/CSA and x/xx KC) SWITCH, Tilt (Model xx ANSI/CSA) SCREW, Round head machine (#0- x /8 ) 000 NUT, Hex head (#0-) 08 WASHER, Lock (#0) 09 LADDER (Model 0/0) 9 LADDER (Model //) 0999 WASHER, Lock (/8 ) 07 WASHER, Flat (/8 ) 07 BOLT, Hex head (/8 - x, Grade ) 97 SWITCH, Main power disconnect 00 STATIC STRAP ASSEMBLY 0 STRAP, Ground 0 BOLT, Hex head (/8 - x / ) 0999 WASHER, Lock (/8 NOM) 0978 NUT, Hex head (/8 -) Parts list continued on the following page. SKYJACK, Page 8

86 . Base Assembly (Continued) AG DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M07AB SKYJACK, Page 8

87 AG. Base Assembly (Continued) Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. Parts list continued from the previous page. (Ref.) - BASE CONTROL CONSOLE ASSEMBLY (For components, refer to Section.) FITTING, Grease 8 (Ref.) - REAR AXLE HUB ASSEMBLY (For components, refer to Section.) 9 (Ref.) - MOTOR, Wheel drive (For components, refer to Section.) 0 7 SET SCREW, Square head, cup point (/8 - x /, Grade ) 8DG WELDMENT, Brake pin (Left hand) 980 BOLT, Socket head (zinc, / -0 x. ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - PIN BRAKE CYLINDER ASSEMBLY (For components, refer to Section.7) 9DG WELDMENT, Brake pin (Right hand) 980 BOLT, Socket head (zinc, / -0 x. ) 0000 WASHER, Lock (/ ) 098 NUT, Jam (/ -0) (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Section.) (Ref.) - POTHOLE PROTECTION DEVICE ASSEMBLY (For components, refer to Section.) (Ref.) - BATTERY TRAY ASSEMBLY (For components, refer to Section.) (Ref.) - HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Section.) 7 09 WASHER, Thrust -/8 O.D. x / I.D. x /8 SKYJACK, Page 87

88 . Pothole Protection Device AF M99AA SKYJACK, Page 88

89 AF. Pothole Protection Device Part NOTE: Part Numbers followed by a DG indicate dark grey painted parts. 7DG COMPRESSION ROD ASSEMBLY 77 CAM LOCK ASSEMBLY 9 SPRING, Cam lock 978 WASHER, Driver 999 LOCK, Cam 8778 BUSHING, Cam lock PIN, Lever Bar guide DRIVER, Lock 98 PIN, Spring (/ x.7 ) PIN, Locator 0 0 PIN, Tray spring guide 9 8 WASHER, Flat (7/ ) 9 8 PIN, Cotter (Ref.) PIN, Eccentric (For components, refer to Section. & Section.) 9 BUSHING (7/ x / ) 790 BAR, Lever (Ref.) PIN, Lower tray (For components, refer to Section. & Section.) 7 9 SPRING, Kicker 8 709DG WELDMENT, Hydraulic tray angle 9 70DG WELDMENT, Battery tray angle 0 99 PIN, Angle 9 BUSHING (/8 x /8 ) 909 LOCK, Tray cam 99 8 PIN, Spring (/ x /8 ) 9 PLATE, Kicker 889 PIN, Kicker clevis 98 BUSHING (7/ x /8 ) PIN, Lock 8 9 PIN, Spring (/ x 7/8 ) 9 - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY 887 SWITCH, Limit (Battery tray) 88 SWITCH, Limit (Hydraulic tray) - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY (ANSI/CSA EE rated) 0 SWITCH, Limit (Battery tray) 00 SWITCH, Limit (Hydraulic tray) 0 98 SOCKET HEAD CAP SCREW (#8- x. ) 87 NUT, Hex nylon lock (#8-, Grade ) 00 PLUG, Slider 009DG FLAP WELDMENT, Hydraulic tray 007DG FLAP WELDMENT, Battery tray - - HARDWARE, Flap weldment retaining 0000 WASHER, Lock (/ ) 099 WASHER, Flat (/ ) 08 BOLT, Hex head (/ -0 x / ) 009 PIN, Lever 00 BUSHING, Handrail Slide SKYJACK, Page 89