Parts Manual HLF 2500, 3000, 4000 & 5000 lb. Capacity Flipaway Liftgates

Transcription

1 Phone: Fax: Parts Manual HLF 500, 3000, 4000 & 5000 lb. Capacity Flipaway Liftgates EO:7 Rev 7 This manual identifies parts for Liftgates manufactured: 06/03 to Current Last Change Date Page(s) Description ,, 3, 5 P0- Added complete platforms and additional kits P3 Revised kits deleted item 8 changed item 0, added GV bed extensions P-5 Up-dated electrical schematic for clarification, corrected/added part numbers of circuit breakers Waltco Lift Corp. Waltco Lift Corp. Waltco Lift Inc. Corporate Office United State United States Canada 85 Northeast Ave. 60 S Hambledon Ave. 0 North Queen St. Tallmadge, OH 4478 City of Industry, CA 744 Etobicoke, ON M8Z C5 P: P: P: F: F:

2 Table of Contents Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of the owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. INTRODUCTION... 3 HOW TO ORDER PARTS... 4 MODEL INFORMATION... 5 DECALS... 6 MOUNT FRAME, 500 & 3000 LB. CAPACITY... 8 MOUNT FRAME, 4000 & 5000 LB. CAPACITY... PLATFORM, 500 & 3000 LB. CAPACITY... 0 PLATFORM, 4000 & 5000 LB. CAPACITY... BED EXTENSION (prior to -4-05)... BED EXTENSION (after HYDRAULIC LAYOUT... 4 ELECTRIC CONTROL OPTIONS... 5 UNDER-RIDE... 6 WALK RAMP... 7 Page

3 Introduction Each Waltco liftgate is manufactured to stringent quality standards for years of reliable service. To ensure maximum performance of your Waltco liftgate, always specify and use OEM Parts from Waltco. This manual does not provide procedures for the servicing and repair of Waltco liftgates. Service and repair should only be performed by an authorized Waltco distributor. For information on the nearest authorized Waltco distributor contact: Waltco Lift Corp. 85 Northeast Avenue Tallmadge, OH 4478 Phone: Fax: The use of non-standard or makeshift parts can be extremely hazardous and result in serious injury or death. Every vehicle that has a WALTCO Liftgate must have legible WARNING AND OPERATION DECALS clearly posted on the vehicle and an OWNER S MANUAL in the vehicle at all times as a guide for proper operation and maintenance EO774 REV 0 Page 3

4 How To Order Parts Repairs should be made only by authorized mechanics using WALTCO Replacement parts. When ordering repair or replacement parts, please include all the information asked for below. If this information is not available, a complete written description or sketch of the required part will help WALTCO identify and deliver the needed part to you. THE FOLLOWING INFORMATION MUST BE INCLUDED:. SERIAL NUMBER - [WALTCO liftgate serial numbers can be found on the Specification Tag attached to the mount frame. (On older units the Specification Tag is located on the side or bottom of the platform.)]. MODEL NUMBER - [Or capacity] 3. PLATFORM SIZE THEN INCLUDE THE FOLLOWING INFORMATION: 4. PART NUMBERS 5. DESCRIPTION 6. QUANTITY REQUIRED MAIL, OR PHONE YOUR REQUEST TO: Waltco Lift Corp 85 Northeast Avenue Tallmadge, OH FAX: parts@waltco.com ALL PARTS ARE F.O.B. FROM THE SHIPPING FACTORY PLEASE NOTE: To assure you of continuing and effective quality control, our warranty policy permits replacement of hydraulic cylinders, valves and motor pump units when their factory seals are intact. Parts under warranty will be exchanged promptly after careful inspection of the returned assemblies EO 5534A Rev 0 Page 4

5 Model Information Explanation of Specification Tag Model Name Description Capacity HLF5 Twin Cylinder 500 lb. HLF30 Twin Cylinder 3000 lb. HLF40 Twin Cylinder 4000 lb. HLF50 Twin Cylinder 5000 lb. MODEL NAME RATED CAPACITY Based on an evenly distributed load on the platform flat surface. SERIAL NUMBER of liftgate. To be used when ordering parts or when contacting Waltco for service or warranty questions DATE OF MANUFACTURE Month / Year GR004 Specification Tag GR0837 Page 5

6 Decals To order complete set of HLF-Series liftgate decals, order kits below: HLF-5 = Kit part number HLF-30 = Kit part number HLF-40 = Kit part number HLF-50 = Kit part number Page 6

7 Decals All decals must be in place and legible or all warranties are void. ITEM DECAL QTY PART NO. LOCATION 3 Safety Instructions Operation Hazard Decal Important Decal Motor Thermal Switch Locate in a conspicuous place near controls. If your liftgate is equipped with dual controls, an additional Safety Instruction decal ( ) is to be placed in a conspicuous place near the second set of controls. Stand Clear Decal Capacity Decal-500lb Capacity Decal-3000lb Capacity Decal-4000lb Capacity Decal-5000lb Use Handle Decal Stand Clear Decal Capacity Decal-500lb Capacity Decal-3000lb Capacity Decal-4000lb Capacity Decal-5000lb Circuit Breaker Decal Refer to the following diagram showing decal locations. Locate on curbside of platform (Position so as to be read when platform is open) Locate near platform handle (Positioned so as to be read when platform is being unfolded into loading position) Locate next to liftgate circuit breaker. In applications where more than one circuit breaker is used, this decal must be placed in both locations 5 Stand Clear Decal Locate on driver s side of vehicle body near liftgate 6 Schematics Decal 8006 Locate inside of pump box cover 7 Made in the U.S.A. Decal Locate curbside of tube outside of lift arm. To maximize decal adhesion to surfaces: Surface must be dry and clean Firm pressure must be applied to decal Minimum surface temperature 65º Heat gun may be used to heat surface GR0006 Page 7

8 ITEM PART NUMBER QTY DESCRIPTION 7005 Mount Frame Assembly, 3000# 700 Mount Frame Assy, 3000#, Galvanized Mount Plate, 500# & 3000# Mount Plate, 500# & 3000#, For Galvanized Grommet, ½ ID Grommet, 5/6 ID Pump Enclosure Weldment Compete 7506GV Pump Enclosure, Galvanized, Compete Pump Enclosure Lid, Plastic, Compete Hydraulic Pump, HLF-5 & Lift Arm Weldment Lift Arm Weldment, Under-Ride Lift Arm Weldment, Hitch & Dock Lock Lift Arm Weldment, Hitch & Dock Lock, Under-Ride Lift Arm Weldment, Galvanized Parallel Arm Weldment Parallel Arm Weldment, Galvanized Stop Block Adjust, DS Stop Block Adjust, CS Hydraulic Cylinder, HLF-5, 30, & Auto Tilt Block, DS Auto Tilt Block, DS, Galvanized Auto Tilt Block, CS Auto Tilt Block, CS, Galvanized Hose Guard Hose Guard, Zinc Plated C Parting Bar Weldment 7350GV D Parting Bar Weldment, Galvanized B Pin, -/4 x 3-5/ B Pin, -/ x 6-3/6 730 B Pin, Lift Arm Pivot B Pin, -/4 x 3-3/ B Pin, -/4 x -5/ B Pin, -/4 x 6-/ Pin Retaining Block A 4 Bearing, Fiberglide, -/ ID x -/ A 6 Bearing, -/4 ID x -/ Spacer Puck B 0 Hex Bolt, 3/8-6 x 3/ B 4 Lock Washer, 3/ B 6 Washer, 3/ Lock Nut, 3/ Hex Bolt, 3/8-6 x -/ Hex Bolt, 3/8-6 x -/4, Gr Socket Button Head, 3/8-6 x -/ Grease Zerk, 5/ CD 4 Hex Bolt, ½-3 x -3/ CD 4 Top Lock Nut, ½ CD Roller, Plastic Stop Block, 4-/ Spacing Hex Bolt, 3/8-6 x, Gr A Bearing, -/4 ID x Galvanized Mounting Hardware Kit (not shown) A Included in Bearing Replacement Kit B Included in Pin Replacement Kit C Included in Parting Bar Assembly 7400 D Included in Parting Bar Assembly Galv 7400GV MOUNT FRAME ASSY, 500 & 3000 LBS CAPACITY HLF-5 & 30 Page 8 REVISED: 5-06 E.O. 7 REV 05 PM-838A

9 ITEM PART NUMBER QTY DESCRIPTION 7000 Mount Frame Assembly 7000GV Mount Frame Assembly, Galvanized 700 Mount Frame Assembly, Under-Ride 700GV Mount Frame Assembly, Under-Ride, Galvanized Mount Plate, 4000# & 5000# Mount Plate, 4000# & 5000# for Galvanized Grommet, ½ ID Grommet, 5/6 ID Pump Enclosure Weldment Complete 7506GV Pump Enclosure Galvanized, Complete Pump Enclosure Lid, Plastic Complete Hydraulic Pump, HLF-40 & Lift Arm Weldment GV Lift Arm Weldment, Galvanized Lift Arm Weldment, Certified Under-Ride GV Lift Arm Weldment, Certified Under-Ride, Galvanized Parallel Arm Weldment Parallel Arm Weldment, Galvanized Stop Block Adjust, DS Stop Block Adjust, CS Hydraulic Cylinder, HLF-5, 30, & Hydraulic Cylinder, HLF Auto Tilt Block, DS Auto Tilt Block, DS, Galvanized Auto Tilt Block, CS Auto Tilt Block, CS, Galvanized Hose Guard Hose Guard, Zinc Plated C Parting Bar Weldment 7350GV D Parting Bar Weldment, Galvanized B Pin, -/4 x 3-5/ B Pin, -/ x 6-3/6 730 B Pin, Lift Arm Pivot B Pin, -/4 x 3-3/ B Pin, -/4 x -5/ B Pin, -/4 x 6-/ Pin Retaining Block A 4 Bearing, Fiberglide, -/ ID x -/ A 8 Bearing, -/4 ID x -/ Spacer Puck B 0 Hex Bolt, 3/8-6 x 3/ B 4 Lock Washer, 3/ B 6 Washer, 3/ Lock Nut, 3/ Hex Bolt, 3/8-6 x -/ Hex Bolt, 3/8-6 x -/4, Gr Socket Button Head, 3/8-6 x -/ Grease Zerk, 5/ CD 4 Hex Bolt, 3/8-6 x -3/ CD 4 Top Lock Nut, 3/ CD Roller, Plastic Stop Block, 4-/ Spacing Hex Bolt, 3/8-6 x Galvanized Mounting Hardware Kit (not shown) A Included in Bearing Replacement Kit B Included in Pin Replacement Kit C Included in Parting Bar Assembly 7400 D Included in Parting Bar Assembly Galv 7400GV MOUNT FRAME ASSY, 4000 & 5000 LBS CAPACITY HLF-40 & 50 Page REVISED: -06 E.O. 7 REV 05 PM-7A

10 ITEM PART NUMBER QTY DESCRIPTION 705 AC Deck Assembly 700 BD Deck Assembly, Galvanized CD Deck Extension Assembly, w/ Cart Stop Kit (7305) AB Deck Extension Assembly (7306) G Pin Assembly, Deck (with grease zerk) G Grease Zerk, 5/ ABCD Torsion Bar ABCD Torsion Bar Anchor ABCD Hex Bolt, 3/8-6 x -/, Gr Spring, Cart Stop Cart Stop Assembly Complete, Curbside Cart Stop Assembly Complete, Driverside E Cart Stop, Curbside 4660 F Cart Stop, Driverside EF Spring Pin, 3/6 x 7/ EF Socket Head Shoulder Bolt, 3/8 x 3/ EF Roll Stop EF 6 Shim EF Spring, Cart Stop EF Locking Pin, Cart Stop G 4 Coil Pin, ½ Dia x Spacer Tube Spacer Tube, Zinc Plated Hex Bolt, 5/8- x 3, Gr ABCD Nut, 3/8-6, Centerlock 7500 Spring, Platform 000 H Bearing, -/4 ID x -/ Jam Nut, Top Lock, 5/ ABCD Tube, SS, ½ OD x.40 ID x ½ LG Lock Washer, 5/ ABCD Washer, / EF Shim Wear Pad Blind Rivet, ¼ A Included with entire platform x84 B Included with entire platform x84 galvanized C Included with entire platform x84 w/cart stops D Included with entire platform x84 w/cart stops galvanized E Included with cart stop kit (curbside) F Included with cart stop kit (driverside) G Included in Pin Replacement Kit H Included in Bearing Replacement Kit ALUMINUM PLATFORM ASSEMBLY HLF-5 & 30 Page 0 REVISED: 5-06 E.O. 7 REV 08 PM-83

11 ITEM PART NUMBER QTY DESCRIPTION 700 AC 700GV BD Deck Assembly Deck Assembly, Galvanized 7300 AB Deck Extension Assembly Complete, w/ Cart Stop CD Deck Extension Assembly Complete G Pin Assembly, Deck (with grease zerk) G Grease Zerk, 5/ ABCD Torsion Bar ABCD Torsion Bar Anchor ABCD Hex Bolt, 3/8-6 x.0, Gr Spring, Cart Stop Cart Stop Assembly Complete, Curbside Cart Stop Assembly Complete, Driverside 4660 E Cart Stop, Curbside 4660 F Cart Stop, Driverside EF Spring Pin, 3/6 x 7/ EF Socket Head Shoulder Bolt, 3/8 x 3/ EF Roll Stop EF 6 Shim EF Spring, Cart Stop EF Locking Pin, Cart Stop G 4 Coil Pin, ½ Dia x ITEM PART NUMBER QTY DESCRIPTION Spacer Tube Spacer Tube, Zinc Plated Hex Bolt, 5/8- x 3, Gr ABCD Hex Bolt, 3/8-6 x 5/8, Gr Spring, Platform 000 H Bearing, -/4 ID x -/ ABCD Pin Weldment Jam Nut, Top Lock, 5/ Lock Washer, 5/ ABCD Washer, / ABCD Lock Washer, 3/ EF Shim 730 Wear Pad Blind Rivet, ¼ ABCD Tube, SS, ½ OD x.40 ID x ½ LG ABCD Hex Bolt, 5/8-6, Centerlock A Included with complete platform x84 w/cart stops B Included with complete platform 7000GV 60x84 w/cart stops galvanized C Included with complete platform x84 D Included with complete platform 70003GV 60x84 galvanized E Included with cart stop kit (curbside) F Included with cart stop kit (driver side) G Included in Pin Replacement Kit H Included in Bearing Replacement Kit ALUMINUM PLATFORM ASSEMBLY HLF-40 & 50 Page REVISED: 5-06 E.O. 7 REV 4 PM-73

12 ITEM PART NUMBER QTY DESCRIPTION Bed Extension, 6 Vehicles Bed Extension, 0 Vehicles Bed Extension, Heavy Duty, 6 Vehicles Bed Extension, Heavy Duty,0 Vehicles Bed Extension, 6 Wide, Walk Ramp Bed Extension, 0 Wide, Walk Ramp Bed Extension, 6 Wide, Galvanized Bed Extension, 0 Wide Galvanized Bed Extension, 6 Wide, Walk Ramp, Galvanized Bed Extension, 0 Wide, Walk Ramp, Galvanized Dock Bumper, RH For Lights (Option) Dock Bumper, LH For Lights (Option) Dock Bumper, RH (Option) Dock Bumper, RH, Galvanized (Option) Dock Bumper, LH (Option) Dock Bumper, LH, Galvanized (Option) Stir-Up Assembly (Option) Stir-Up Assembly, Galvanized (Option) B Rubber Bumper, Long (Option) A Rubber Bumper, Short (Option) AB 6 Washer, / (Option) Lock Washer, 5/8 (Option) B 6 Hex Bolt, ½ -3 x -/ Lg. (Option) Hex Bolt, 5/8 - x -3/4 Lg. (Option) Washer, 5/8 (Option) Angle Support, CS (5-/8 Lg) (Option) Use for liftgates shipped before See PM-74A for liftgates shipped after GV Angle Support, CS, Galvanized (5-/8 Lg) (Option) 6485 Angle Support, DS (5-/8 Lg) (Option) GV Angle Support, DS, Galvanized (5-/8 Lg) (Option) Angle, 3 x 3 x ¼ x 4 Lg. (Option) Hex Bolt, 3/8-6 x -/4 (Option) Lock Washer, 3/8 (Option) Washer, 3/8 (Option) Hex Nut, 3/8-6 (Option) Light Bracket (Option) Grommet, ½ ID (Option) Round Head Screw, #0-3 (Option) Hex Nut, #0-3 (Option) Harness, Lamps (Option) Light Grommet (Option) Backup Light (Option) Tail Light ST & T (Option) Hex Bolt, 3/8-6 x -/ Lg. (Option) Transit Chain (Option) Hex Lock Nut, 3/8-6 (Option) A 4 Hex Bolt, ½ -3 x 3 Lg. (Option) Hex Nut, 5/8 - (Option) AB 6 Lock Washer, ½ (Option) Hex Nut, ½ D Rubber Snubber Assembly 3 D 6460 Angle, Snubber Bracket 40 D Hex Nut, 5/6-8, Serrated Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Truck Lights: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber Bumpers and Trailer Lights: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber Bumpers: CS and DS or GV CS and GV DS Dock Bumpers complete w/ Stirrups / Rubber (WITHOUT lights and wire harness: CS and DS or GV CS and GV DS A Included in 6 Rubber Bumper Kit 6460 B Included in 4 Rubber Bumper Kit 6460 C GV Indicates Galvanized option. D Included in Rubber Snubber Kit BED EXTENSION AND LIGHT KIT OPTIONS HLF-5, -30, -40 & -50 Page REVISED: 4-06 E.O. 787 REV PM-74

13 ITEM PART NUMBER QTY DESCRIPTION Bed Extension, 6 Vehicles 76000GV Bed Extension, 6 Vehicles, Galvanized Bed Extension, 0 Vehicles 76000GV Bed Extension, 0 Vehicles, Galvanized Bed Extension, Heavy Duty, 6 Vehicles Bed Extension, Heavy Duty,0 Vehicles Bed Extension, 6 Wide, Walk Ramp GV Bed Extension, 6, Walk Ramp, Galv Bed Extension, 0 Wide, Walk Ramp GV Bed Extension, 0, Walk Ramp, Galv Bed Extension, 6 Wide, Galvanized Bed Extension, 0 Wide Galvanized Bed Extension, 6 Walk Ramp, Galv Bed Extension, 0 Walk Ramp, Galv 7600GV Bed Extension, 0, Multivans Walk Ramp, Galvanized 6470 D Dock Bumper, RH For Lights (Option) 6470GV D Dock Bumper, RH For Lights, Galvanized (Option) D Dock Bumper, LH For Lights (Option) GV D Dock Bumper, LH For Lights, Galvanzied (Option) D Dock Bumper, RH (Option) 64700GV D Dock Bumper, RH, Galvanized (Option) D Dock Bumper, LH (Option) GV D Dock Bumper, LH, Galvanized (Option) Stir-Up Assembly (Option) 64850GV Stir-Up Assembly, Galvanized (Option) B UHMW Bumper, Long (Option) A UHMW Bumper, Short (Option) AB 6 Washer, / (Option) EF 8 Lock Washer, 5/8 (Option) AB 6 Hex Bolt, ½ -3 x -/ Lg. (Option) EF 8 Hex Bolt, 5/8 - x -3/4 Lg. (Option) Use for liftgates shipped after See PM-74 for liftgates shipped before EF Washer, 5/8 (Option) E Angle Support, CS (5-/8 Lg) (Option) GV F Angle Support, CS, Galvanized (5-/8 Lg) (Option) 6485 E Angle Support, DS (5-/8 Lg) (Option) GV F Angle Support, DS, Galvanized (5-/8 Lg) (Option) EF Angle, 3 x 3 x ¼ x 4 Lg. (Option) Hex Bolt, 3/8-6 x -/4 (Option) G 7 Washer, 3/8 (Option) Serrated Hex Nut, 3/8-6 (Option) Light Bracket (Option) Grommet, ½ ID (Option) Round Head Screw, #0-3 (Option) Hex Nut, #0-3 (Option) Harness, Lamps (Option) Light Grommet (Option) Backup Light (Option) Tail Light ST & T (Option) G Hex Bolt, 3/8-6 x -/ Lg. (Option) G Transit Chain (Option) G Hex Lock Nut, 3/8-6 (Option) Wire Rope Step Assembly (Option) EF 4 Hex Nut, 5/8 - (Option) AB 6 Lock Washer, ½ (Option) AB 6 Hex Nut, ½ C Rubber Snubber Assembly C Angle, Snubber Bracket C 4 Hex Nut, 5/6-8, Serrated Dock Bumpers complete / UHMW Bumpers and Truck Lights: CS and DS or GV CS and GV DS Dock Bumpers complete / UHMW Bumpers and Trailer Lights: 6480 CS and DS or- 6480GV CS and 64806GV DS Dock Bumpers complete / UHMW Bumpers: 6480 CS and DS or- 6480GV CS and 64806GV DS Dock Bumpers complete / UHMW (WITHOUT lights and wire harness): CS and DS or GV CS and GV DS A Included in Short UHMW Bumper Kit B Included in Long UHMW Bumper Kit C Included in Rubber Snubber Kit D These are dock bumper weldments only E Included in Dock Bumper Brace Kit 7600 F Included in Galvanized Dock Bumper Brace Kit 7600GV G Included in Chain Anchor Kit BED EXTENSION AND LIGHT KIT OPTIONS 3 HLF-5, -30, -40 & -50 Page 3 REVISED: 5-06 E.O. 7 REV 03 PM-74A

14 ITEM PART NUMBER QTY DESCRIPTION Hydraulic Pump Unit, 400 PSI, HLF-5, Hydraulic Pump Unit, 300 PSI, HLF-40, 50 A A Hydraulic Reservoir B A Breather C A Motor D A Starter Solenoid (4 Post) E A Valve Assembly, -way, pos w/ Coil F A Fuse, 5 Amp G 0030 A Inline Fuse Assembly (Includes Fuse ) H A Valve Assembly, 4-way, pos w/ Coil J A Ground Cable (Part of Dual Cable) K 700 A Steel Plug L A Connecting Strap M A Solenoid Cable N A Coil, V, 5 Watt P A Plug, SAE O-ring, /6-8 Hex Hydraulic Cylinder, HLF-5, 30, & Hydraulic Cylinder, HLF B 4 Clamp Half, Hose B Cover Plate, Hose Clamp B Hex Bolt, 5/6-8 x -3/ Hose Guard Assembly Hose Guard Assembly, Zinc Plated Bulkhead Elbow, 0, 3/8 JIC M X 3/8 JIC M with Nut Elbow, 0, 3/8 JIC M X 3/8 ORB M Tee, 3/8 JIC M X 3/8 ORB M Lock Valve Harness Hose, 3/8 ID X 3/8 JIC Hose, 3/8 ID X 3/8 JIC 760 Hardline Hose Assembly, 3/8 JIC 760 Hardline Hose Assembly, 3/8 JIC ITEM PART NUMBER QTY DESCRIPTION Bushing, /6 ID x OD x 4 Ga Cylinder Lock Valve A Included in Pump Assembly & B Included in Hose Guard Assembly 7850 & HLF-5, -30, -40, & -50 REVISED: E.O. 787 REV. 4 PM-75 HYDRAULIC LAYOUT HLF-5, -30, -40, & -50 Page 4 REVISED: E.O. 787 REV. 4 PM-75

15 Lock Valve Lowering Solenoid Valve Raise Solenoid Valve GR030 HLF-5, 30, 40, & 50 GR078 REVISED: 5-06 E.O. 7 REV. 08 PM-76 ELECTRIC CONTROL OPTIONS ITEM PART NUMBER QTY DESCRIPTION Switch Kit w/0ft Cord 0035 A Switch (Hand Held Remote) Trailer Socket Trailer Plug A Dual Control Harness Y Connector Amp Circuit Breaker, HLF 5, 30, Amp Circuit Breaker, HLF Cycle Counter Kit 0030 Fuse Holder Amp Fuse 7800 Lock Valve Harness A Included in Switch Hand Held Remote Kit BLACK LOWER GREEN POWER WHITE RAISE HLF-5, 30, 40, & 50 Page 5 REVISED: 5-06 E.O. 7 REV. 08 PM-76

16 ITEM PART NUMBER QTY DESCRIPTION Lift Arm Weldment, Under-Ride A Under-Ride Bumper Weldment GV B Under-Ride Bumper Weldment 6, Galvanized C Under-Ride Bumper Weldment GV D Under-Ride Bumper Weldment 0, Galvanized ABCD Washer, 5/ ABCD 6 Lock Washer, 5/ ABCD 6 Hex Nut, 5/ ABCD 6 Hex Bolt, 5/8- x -3/4 UNDER-RIDE BUMPER ASSEMBLY HLF A Included in Under-Ride Bumper Kit 7605 B Included in Under-Ride Bumper Kit, Galvanized 7605GV C Included in Under-Ride Bumper Kit 7606 D Included in Under-Ride Bumper Kit, Galvanized 7606GV HLF REVISED: 7/03 E.O. 60A REV. 0 PM-874 Page 6

17 ITEM PART NUMBER QTY DESCRIPTION Bed Extension, Walk Ramp A Walk Ramp Assembly 76500GV B Walk Ramp Assembly, Galvanized AB 8 Washer, 3/ AB 8 Hex Bolt, 3/8-6 x -/ AB 4 Nut, 3/8-6, Lock AB Walk Ramp Guide, UHMW AB Spacer, Walk Ramp Guide, UHMW AB 4 Carriage Bolt, 3/8-6 x 3-/ AB 4 Nut, 3/8-6, Lock ITEM PART NUMBER QTY DESCRIPTION AB 4 Spacer, Puck, UHMW 740 AB Guide, Puck, UHMW AB Washer, 5/ AB Hex Bolt, 5/6-8 x -/ AB Nut, 5/6-8, Lock A 7680GV B Up-Stop Bracket Up-Stop Bracket, Galvanzied (option) AB 4 Hex Screw,/-3 x, self-tapping A Included in Walk Ramp Kit B Included in Walk Ramp Kit, Galvanized 76600GV WALK RAMP ASSEMBLY (HLF) HLF-40 & 50 Page 7 REVISED: --5 E.O REV 0 PM-875

18 IMPORTANT WARNING Improper operation and maintenance of this liftgate could result in severe personal injury or death. Read and understand the contents of liftgate Owner s manual and all warning and operation decals before operating and/or performing maintenance on this liftgate. For SAFETY information on this liftgate see Chapter of Owner s manual EO774 Rev 0 Page 8