Parts Manual. with Wiring Diagrams for domestic and standard export ovens PS536GS SERIES GAS FIRED: Table of Contents: Page 2.

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1 A MIDDLEBY COMPANY PS536GS SERIES GAS FIRED: SPL PF-BD September 9, 2005 Replaces PMD Rev. B V1 2/03 Parts Manual with Wiring Diagrams for domestic and standard export ovens Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production Starting Serial # & after Serial Tag Location Table of Contents: Page 2 PS536GS-Double- Shown with New Style Front Window Assembly Middleby Marshall Inc fax

2 Table of Contents Spec Sheet...3 Key Parts...7 View of Installation Kit...8 Parts for Installation Kit...9 View of Panels, End Plugs and Window Earlier Production Parts for Panels, End Plugs and Window Earlier Production View of Panels, End Plugs and Window Later Production Parts for Panels, End Plugs and Window Later Production View of Right-hand Electrical Compartment Parts for Right-hand Electrical Compartment View of Left-hand Electrical & Gas Train Compartment Parts for Left-hand Electrical & Gas Train Compartment View of Rear Compartment and Blowers Parts for Rear Compartment and Blowers View of Single-Belt Conveyor Parts for Single-Belt Conveyor View of Split-Belt Conveyor Parts for Split-Belt Conveyor Standard Finger Placement and Part Numbers Wiring Diagrams (electrical schematics) 208;240 volt 50/60 Hz, 1 Phase ENG/GM/FR/SP 55553B ;240 volt 50/60 Hz, 1 Phase IT/GR/DN/DU 55551B

3 General Information The PS536GS conveyor oven is ideally suited for Kiosk and express-style locations where smaller ovens are required. Standard Features Impingement PLUS! low oven profile and dual air return EMS Energy Management System* reduces gas consumption and increases cooking efficiency 36 /914mm long cooking chamber 20 /508mm-wide, 60 /1524mm long conveyor belt Stackable up to three units high Patented Jet Sweep impingement process that delivers constant heat to the chamber Microprocessor-controlled bake time/conveyor speed Customer-specific adjustable jet fingers that allow control of heating in 8 /203mm zones Stainless steel front, sides, top and interior Enclosed front-loading window with cool handle Reversible conveyor direction Lower shelf single and double deck 3-30 minute bake time 8 Exit tray- 60 conveyor model Maximum operating temperature-550 F (288 C) Warmup time-25 minutes Optional Features Split belt - two 9-1/2 /241mm belts with individually-adjustable speed settings High speed conveyor (1-10 minute bake time) 76 /1930mm-long conveyor Conserves Energy Middleby ovens provide very efficient heat transfer to product. Energy is conserved as air is recycled from heater to product, with minimum flue or vent loss. Cleanability PS536GS ovens are designed for easy cleaning. Removable parts include: crumb pans, end panels, air fingers, exit tray, and a removable conveyor belt assembly. Easily Serviced Control compartment is designed for quick and easy access. Warranty All PS536GS models have a one year parts and labor warranty. Oven start-up is included at no additional charge (USA only). * Patent pending 3

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7 KEY PARTS A KEY PARTS ITEM QTY. P/N DESCRIPTION DIGITAL TEMPERATURE CONTROLLER CONVEYOR DRIVE MOTOR W/MAGNET KIT, 2-BRUSHES AND 2-CAPS KIT, CONVEYOR SPEED CONTROLER KIT, THERMOCOUPLE BELT, BLOWER, STANDARD RPM 6A BELT, BLOWER, LOWER RPM MOTOR, BLOWER, 208/230V, 1/2HP HIGH LIMIT CONTROL MODULE, 240V COOLING FAN (BACKWALL) COOLING FAN (CONTROL COMPARTMENT) AIR SWITCH (REPLACES 37498) IGNITOR COMBINATION GAS CONTROL VALVE (SAFETY REGULATOR) MODULATING GAS VALVE, M420, 1/ AMPLIFIER BOARD IGNITION MODULE IGNITION CABLE, 25 7

8 View of INSTALLATION KIT 8

9 Parts for INSTALLATION KIT QTY. QTY. QTY. ITEM SINGLE OVEN DOUBLE OVEN TRIPLEOVEN P/N DESCRIPTION TOP PANEL BASE PAD, W/INSULATION 3A /2" (445mm) LEG EXTENSION, FOR SINGLE AND DOUBLE OVENS 3B " (152mm) LEG EXTENSION, FOR TRIPLE OVENS CASTER, WITH FLAT PLATE AND BRAKE CASTER, WITH FLAT PLATE (NO BRAKE) EYEBOLT, 3/4" HEX BOLT, 3/8"-16 x 1" FLAT WASHER, 3/8" LOCKWASHER, 3/8" RESTRAINT CABLE ASSEMBLY GAS HOSE, 3/4 to 1/2 Gas hose reducer included with gas hose LOWER SHELF - (LIP DOWN POSITION) KIT, LP - (NATURAL GAS TO LP) 13A KIT, NATURAL GAS - (LP TO NATURAL GAS) M2841 FITTING, PRESSURE TAP (NOT SHOWN) TWIST LOCK PLUG (6-20P) - WITH 6 FOOT CORD 9

10 View of PANELS, END PLUGS and WINDOW Earlier Production (Front Window Change Used Before March, 2004) 10

11 PANELS, END PLUGS and WINDOW Earlier Production (Front Window Change Used Before March, 2004) ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION WINDOW SHROUD BACK WALL NAMEPLATE, "MIDDLEBY MARSHALL" COOLING FAN HEAT GUARD PLATE FINGER GUARD, COOLING FAN BUMPER 16 1 See pp CHAIN COVER, UPPER ASSEMBLY, WINDOW (INC. ITEMS 6-7) WINDOW FRAME WITH HANDLE WINDOW GLASS, PRE-CUT, 2.59 X PIVOT SCREW WINDOW LATCH ASSEMBLY SPACER BLOCK A1S19 SCREW, HEX HD 1/4"-20 X 1" TOP PANEL DOOR, CONTROL COMPARTMENT-FOR OVENS WITH RIGHT-SIDE CONTROLS DOOR, MACHINERY COMPARTMENT-FOR LEFT-SIDE 19a END PLUG, TOP 19b END PLUG, BOTTOM SLIDE, OUTER SIDE WING NUT, PLASTIC BRACKET, END PLUG MOUNTING PANELS, END PLUGS WITHOUT WINDOW Earlier Production ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION NAMEPLATE, "MIDDLEBY MARSHALL" A1S19 SCREW, HEX HD 1/4"-20 X 1" TOP PANEL BACK WALL COOLING FAN FINGER GUARD, COOLING FAN 16 1 See pp CHAIN COVER, UPPER 17a DOOR, CONTROL COMPARTMENT-FOR OVENS WITH RIGHT-SIDE CONTROLS 17b 1 Not available DOOR, CONTROL COMPARTMENT-FOR OVENS WITH LEFT-SIDE CONTROLS 18a DOOR, MACHINERY COMPARTMENT-FOR OVENS WITH RIGHT-SIDE CONTROLS 18b 1 Not available DOOR, MACHINERY COMPARTMENT-FOR OVENS WITH LEFT-SIDE CONTROLS 19a END PLUG, TOP 19b END PLUG, BOTTOM SLIDE, OUTER SIDE WING NUT, PLASTIC BRACKET, END PLUG MOUNTING 11

12 View of PANELS, END PLUGS and WINDOW Later Production (Front Window Change Used After March, 2004) 12

13 PANELS, END PLUGS and WINDOW Later Production (Front Window Change Used After March, 2004) ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION ASSEMBLY,WINDOW, w/handle, ITEMS BACK WALL ASSEMBLY, HANDLE, ITEMS COOLING FAN 3 1 M10092 HANDLE, OUTER FINGER GUARD, COOLING FAN 4 1 M10127 HANDLE, INNER THREADED 16 1 See pp CHAIN COVER, UPPER 5 1 M1115 HANDLE, BRACKET (LEFT) 6 1 M1116 HANDLE, BRACKET (RIGHT) FRAME AND WINDOW, ITEMS M10198 GLASS, 4.1 X M1965 ADHESIVE (NOT SHOWN) 10 2 M1118 SCREW ATTACHES HANDLE BUMPER TOP PANEL DOOR, CONTROL COMPARTMENT-FOR OVENS WITH RIGHT-SIDE CONTROLS 19A END PLUG, TOP 19B END PLUG, BOTTOM SLIDE, OUTER SIDE WING NUT, PLASTIC BRACKET, END PLUG MOUNTING BRACKET, WINDOW HINGE (LEFT) BRACKET, WINDOW HINGE (RIGHT) 13

14 View of Right-hand Electrical Compartment 14

15 Parts for Right-hand Electrical Compartment QTY. QTY. ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION DIGITAL TEMPERATURE CONTROLLER DECAL, CONTROL PANEL QTY. QTY. ITEM SINGLE BELT SPLIT BELT P/N DESCRIPTION COOLING FAN, 230V FINGER GUARD, COOLING FAN KIT, CONVEYOR SPEED CON- TROLLER WITH DIGITAL DISPLAY (INC. ITEM 3A) 3A DIGITAL DISPLAY ONLY KIT, SELECTOR SWITCH WITH KNOB AND CONTACT BLOCK 4A CONTACT BLOCK 4B SELECTOR SWITCH CIRCUIT BREAKER, 0.3A (DRIVE MOTORS) CIRCUIT BREAKER, 8A (BLOWER MOTORS) CIRCUIT BREAKER, 3A (CONTROL CIRCUIT) SAFETY SWITCH CONTACTOR END STOP, CONTACTOR HIGH LIMIT CONTROL MODULE, 240V RESET SWITCH, HIGH LIMIT TRANSFORMER, 230V PRI : 120V SEC, 200VA AIR SWITCH (REPLACES 37498) TERMINAL BLOCK, 8-POLE USED ON EARLIER VERSION) F716A8701 GROUND LUG TERMINAL BLOCK, 3-POLE COVER PLATE, TERMINAL BLOCK ACCESS ASSEMBLY-MOTOR, CON VEYOR DRIVE WITH SENSOR SENSOR PICKUP 22A BRACKET-PICKUP SENSOR 22B CLAMP-SECURES BRACKET MOTOR, CONVEYOR DRIVE WITH 2-POLE MAGNET 23A MAGNET 2-POLE 23B ADHESIVE 23C CONVEYOR DRIVE MOTOR- ONLY 23D KIT, 2 BRUSHES & 2 CAPS 23E BRUSH, SOLD INDIVIDUALLY, QTY 2 REQUIRED KIT, THERMOCOUPLE 24A THERMOCOUPLE DOOR, CONTROL COMPART- MENT, FOR RIGHT-SIDE RFI FILTER 15

16 View of Left-hand Electrical and Gas Train Compartment 16

17 Parts for Left-hand Electrical and Gas Train Compartment ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION FAN GUARD NOTE: The oven does NOT have a cooling fan in this location. The opening provides passive cooling only TERMINAL BLOCK, 8-POLE-EARLIER VERSIONS KIT, THERMOCOUPLE 17A THERMOCOUPLE DOOR, MACHINERY COMPARTMENT-FOR LEFT-SIDE ASSEMBLY, BURNER TUBES TRANSFORMER, 240V PRI : 24V SEC, 65VA HOUSING, INSHOT BURNERS SAFETY SWITCH COVER PLATE, INSHOT BURNER HOUSING CIRCUIT BREAKER, 1A BURNER, INSHOT TRANSFORMER, 240V PRI : 24V SEC, 25VA IGNITOR AMPLIFIER BOARD IGNITION CABLE, 25" (635mm) IGNITION MODULE-24VAC UNION, 1/2" PIPE COMBINATION GAS CONTROL VALVE (SAFETY REGULATOR) MODULATING GAS VALVE, M420, 1/2" 12 A/R TUBE, ALUMINUM, 1/4" (6.35mm) O.D. (BULK) COMPRESSION FITTING, 1/4" TUBE MANIFOLD TAP PLUG 25A KIT, LP (INCLUDES ITEMS 16B & 26B) 25B KIT, NAT GAS (INCLUDES ITEMS 16A & 26A) NOT SHOWN: 26A ORIFICE, BYPASS, NATURAL GAS " (2.0574mm, #46 DRILL) 26B ORIFICE, BYPASS, PROPANE " (1.3208mm, #55 DRILL) IGNITION RELAY 16A ORIFICE, MAIN, NATURAL GAS " (2.3749mm, #42 DRILL) 16B ORIFICE, MAIN, PROPANE " (1.5113mm, #54 DRILL) 17

18 View of Rear Compartment and Blowers 18

19 Parts for Rear Compartment and Blowers ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION INLET RING 11 4 A3896 SCREW, HEX CAP HEAD 5/16"-18 X 7/8" 2a BLOWER WHEEL, RIGHT (VIEWED FROM REAR OF OVEN-LEFT HAND) 2b BLOWER WHEEL, LEFT (VIEWED FROM REAR OF OVEN-RIGHT HAND) RETAINER, TEFLON SEAL TEFLON SEAL BEARING, 5/8" BORE WITH STANDARD GREASE 5A GREASE, MM STANDARD CARTRIDGE SHIM, BEARING BLOWER SHAFT COUPLING, BLOWER SHAFT MOTOR, BLOWER, 208/230V, 1/2HP PLATE, MOTOR MOUNTING 12 4 B301A8847 FLAT WASHER, 5/16" 13 4 A3682 LOCK WASHER, 5/16" PULLEY-MOTOR (STANDARD RPM) 2.487" DIA. 14A * PULLEY-MOTOR (LOWER RPM) 1.80" DIA * PULLEY, BLOWER SHAFT 1.80" DIA * BELT, (50/60Hz) (STANDARD RPM) 16A * BELT (LOWER RPM) SAFETY SWITCH BACK WALL COOLING FAN FINGER GUARD, COOLING FAN * BUSHING (STANDARD RPM)-SPLIT TAPER * SEE BELOW RPM RPM KIT OVEN HERTZ MOTOR PULLEY MTR PULLEY P/N BLWR SHAFT BLWR SHAFT BELT SIZE BELT RPM OF P/N MODEL W/SPLIT BUSHING SPLIT BUSH P/N PULLEY PULLEY DESCRIPTION P/N FAN DESCRIPTION STD PS536GS 60 POLY POLY V POLY V G BUSHING LOWER PS536GS 60 POLY V POLY V POLY V

20 View of Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) 20

21 Parts for Single-Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION 23 SEE PAGES 14 & 15 ASSEMBLY, CONVEYOR MO- TOR AND PICKUP (INC. ITEM 23a) FRAME, DRIVE SIDE 23A SEE PAGES 14 & 15 PICKUP 2 1 < > ASSEMBLY, STANDARD DRIVE SHAFT (INC. ITEMS 3-8) 24 1 < > SPROCKET, CONVEYOR DRIVE MOTOR, 20T (STANDARD SPEED).317 BORE 3 1 < > DRIVE SHAFT 4 4 < > SPROCKET, CONV. BELT 24A 1 < > SPROCKET, 22T (HIGH SPEED).314 BORE 5 2 < > SPACER 6 2 < > BUSHING, BRONZE 5/8" I.D. 24B 1 < > SPROCKET, 12T.314 BORE ( EARLY MODELS) 7 2 < > SPACER, NYLON 25 1 < > SPROCKET, SHAFT DRIVE SHAFT, 20T 5/8 BORE 8 2 < > BRACKET, DRIVE SUPPORT 9 1 < > ASSEMBLY, HIGH SPEED DRIVE SHAFT (INC. ITEMS 10-11) ASSEMBLY, DRIVE CHAIN (INC. ITEM 26a) 10 1 < > DRIVE SHAFT 26A 1 < > MASTER LINK, DRIVE CHAIN 11 4 < > SPROCKET, CONV. BELT ASSEMBLY, CHAIN COVER-FOR OVENS WITH RIGHT-SIDE CONTROLS 12 2 < > FLANGE BEARING (HIGH SPEED ONLY) FRAME, IDLER SIDE BELT, CONVEYOR, 18"/457mm, STANDARD ASSEMBLY, IDLER SHAFT (INC. ITEMS 15-19) 28A A/R < > 12" SECTION OF BELT 15 1 < > IDLER SHAFT CRUMB PAN W/HOLES, ENTRANCE & EXIT 16 4 < > SPROCKET, CONV. BELT END STOP 17 2 < > BUSHING, BRONZE 5/8" I.D. 31A EXIT TRAY, 8"/203mm BRACKET, IDLER ADJUSTMT. 31B EXIT TRAY, 20"/508mm 19 2 < > BRACKET, IDLER SUPPORT PLATE MOTOR COVER ASSY SCREW, IDLER ADJUSTMENT KIT, MASTER LINK 21 2 < > PIVOT PLATE 34A SIDE STOP, LEFT 22 4 < > LOCKNUT, HEX 3/8"-16 SS 34B SIDE STOP, RIGHT (NOT SHOWN) Page 20 line. 21

22 View of Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) 22

23 Parts for Split Belt Conveyor - Standard Speed (3-30 Minutes), High Speed (1-10 minutes) P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION FRAME, DRIVE SIDE P/N - 60" P/N - 76" ITEM QTY. CONVEYOR CONVEYOR DESCRIPTION 23A 1 SEE PAGES 14 & 15 PICKUP 2 1 < > ASSEMBLY, SPLIT DRIVE SHAFT, STANDARD AND HIGH SPEED (INC. ITEMS 3-6) 24 2 < > SPROCKET, CONVEYOR DRIVE MOTOR, 20T (STANDARD SPEED).317 BORE 3 1 < > SPLIT DRIVE SHAFT - MAIN 4 1 < > SPLIT DRIVE SHAFT - SLEEVE 5 1 < > FLAT WASHER, BRONZE 24A 2 < > SPROCKET, 22T (HIGH SPEED).314 BORE 24B 2 < > SPROCKET, 12T (.314 BORE (EARLY MODELS) 6 4 < > SPROCKET, CONV. BELT 7 2 < > SPACER (STANDARD SPEED ONLY) 8 2 < > BUSHING, BRONZE 5/8" I.D. (STANDARD ONLY) 9 2 < > BRACKET, DRIVE SUPPORT (STANDARD ONLY) 10 2 < > FLANGE BEARING (HIGH SPEED ONLY) FRAME, IDLER SIDE 12 1 < > ASSEMBLY, SPLIT IDLER SHAFT (INC. ITEMS 13-19) 13 1 < > SPLIT IDLER SHAFT - MAIN 14 1 < > SPLIT IDLER SHAFT - SLEEVE 15 1 < > FLAT WASHER, BRONZE 16 4 < > SPROCKET, CONV. BELT 17 2 < > BUSHING, BRONZE 5/8" I.D < > BRACKET, IDLER ADJUSTMT < > BRACKET, IDLER SUPPORT 20 2 < > SCREW, IDLER ADJUSTMENT 21 2 < > PIVOT PLATE 22 4 < > LOCKNUT, HEX 3/8"-16 SS 25 2 < > SPROCKET, CONVEYOR DRIVE SHAFT, 20T (STANDARD AND HIGH SPEED) 26 1 < > BUSHING, DRIVE SPROCKET 27A ASSEMBLY, DRIVE CHAIN, REAR BELT (LONG - INC. ITEM 27c) 20" 27B ASSEMBLY, DRIVE CHAIN, FRONT BELT (SHORT - INC. ITEM 27C) 12" 27C 2 < > MASTER LINK, DRIVE CHAIN ASSEMBLY, CHAIN COVER BELT, CONVEYOR, 9"/229mm, STANDARD 29A A/R < > 12" SECTION OF BELT CRUMB PAN, W/HOLES, ENTRANCE & EXIT END STOP 32A EXIT TRAY, 8"/203mm 32B EXIT TRAY, 20"/508mm 33 1 < > KIT, MASTER LINK 34A SIDE STOP, LEFT 34B SIDE STOP, RIGHT (NOT SHOWN) 23 SEE PAGES 14 & 15 ASSEMBLY, CONVEYOR MO- TOR AND PICKUP (INC. ITEM 23a) 23

24 24 Finger Arrangement P/N Rev. B, 3/8/01

25 Wiring Diagrams (electrical schematics) 208;240 volt 50/60 Hz, 1 Phase ENG/GM/FR/SP 55553B 25

26 208;240 volt 50/60 Hz, 1 Phase IT/GR/DN/DU 55551B 26

27 NOTES 27

28 28

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