TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI , POWER PLOW Snowplow

Transcription

1 TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI January 15, 018 Lit. No. 531, Rev , 8611 POWER PLOW Snowplow Blade Assembly 77750, Big Box Assembly Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

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3 TABLE OF CONTENTS 8100/8611 POWER PLOW BLADE ASSEMBLIES Blade Components Blade Components...6 A FRAME ASSEMBLY...8 HEADGEAR ASSEMBLY HYDRAULIC AND ELECTRICAL COMPONENTS... 1 Hydraulic Unit... 1 Lift and Angle Rams Hoses and Fittings Electrical Components VEHICLE-SIDE HARNESS DIAGRAM HEADLAMPS Lit. No. 531, Rev January 15, 018

4 8100 POWER PLOW BLADE ASSEMBLY 8100 Blade Components Lit. No. 531, Rev January 15, 018

5 8100 POWER PLOW BLADE ASSEMBLY Blade Components Item Part Qty Description Item Part Qty Description Moldboard " Poly Blade Guide Kit (set of ) ns Service Moldboard Assembly ns* " Poly Blade Guide Kit (set of ) (items 1, 17, 8) Disc Shoe Assembly B Moldboard Cutting Edge Kit /8 11 x 7 3/8 Eyebolt Kit Blade Wing PP 8100 PS Trip Spring Blade Wing PP 8100 DS Quadrant 8100 PP 5 B Wing Cutting Edge Kit DS & PS Quadrant Pin Kit Wear Strip Wing Top Label Automatixx Attach/Detach Wing Pin Kit Label Multiple Pinch Points 8 B5504 Wing Pivot Pin Label Warning/Caution, Snowplows Slide Box PS Label POWER PLOW Center Blade Slide Box DS Label Foot Crush Hazard Ram Assembly 1 1/ x 13 15/16 DA ns Blade Label Kit, 8100 POWER PLOW ns Seal Kit, Ram Assembly (items 6) 1 B /8 x 5/8 x 1 1/ Extension Spring Wing Label PS Slide Box Eyebolt Kit Wing Label DS Slide Box Bolt Kit ns Wing Labels Kit 8100 (items 7 & 8) Slide Box Pin Kit ns* Rubber Snow Deflector w/hardware Item B5067 Moldboard Cutting Edge Kit 9 1 1/" Moldboard Cutting Edge 30 B Cutting Edge Bolt Kit Item 5 B51104 Wing Cutting Edge Kit DS & PS 31 B Wing Cutting Edge PS 33 B PP Wing Cutting Edge Bolt Kit 3 B Wing Cutting Edge DS Item Wing Pin Kit /8 x 3 Clevis Pin /4 x 1 1/ Cotter Pin Item Slide Box Eyebolt Kit /8 11 x 4 3/8 Spade Bolt /8 11 Hex Locknut GB Item Slide Box Bolt Kit /4 10 x 1 1/ Socket Head Cap Screw /4 10 Hex Locknut G8 Item Slide Box Pin Kit 40 1 Slide Box Extend/Retract Pin 4 1 5/8 ID x 3/4 OD x 1 Black Vinyl Cap /8 x 5/8 Hairpin Cotter Item Disc Shoe Assembly /8 ID, 1 5/8 OD x 1 1/ Spacer /16 x 1 3/4 Linchpin " Flat Washer Special Item /8 11 x 7 3/8 Eyebolt Kit /8 11 Hex Locknut GB /8 Hardened Flat Washer /8 11 x 7 3/8 Spade Bolt GZ Item Quadrant Pin Kit /4 x 3 Clevis Pin G /4 x 1 1/ Cotter Pin Item 30 B6155 Cutting Edge Bolt Kit 5 7 1/ 13 x 1 3/4 Carriage Bolt G / 13 Hex Locknut GB / Hardened Flat Washer Item 33 B61431 PP Wing Cutting Edge Bolt Kit 55 1/ 13 x 3 1/ Carriage Bolt G8 57 1/ 13 x 5 3/4 Carriage Bolt G8 56 1/ 13 x 4 1/ Carriage Bolt G / 13 Flanged Locknut ns = not shown G = Grade * = Accessory Only Lit. No. 531, Rev January 15, 018

6 8611 POWER PLOW BLADE ASSEMBLY 8611 Blade Components Lit. No. 531, Rev January 15, 018

7 8611 POWER PLOW BLADE ASSEMBLY Blade Components Item Part Qty Description Item Part Qty Description Moldboard " Poly Blade Guide Kit (set of ) ns Service Moldboard Assembly ns* " Poly Blade Guide Kit (set of ) (items 1, 17, 8) Disc Shoe Assembly B Moldboard Cutting Edge Kit /8 11 x 7 3/8 Eyebolt Kit Blade Wing PP 8611 PS Trip Spring Blade Wing PP 8611 DS Quadrant 8611 PP 5 B Wing Cutting Edge Kit DS & PS Quadrant Pin Kit Wear Strip Wing Top Label Automatixx Attach/Detach Wing Pin Kit Label Multiple Pinch Points 8 B5504 Wing Pivot Pin Label Warning/Caution, Snowplows Slide Box PS Label POWER PLOW Center Blade Slide Box DS Label Foot Crush Hazard Ram Assembly 1 3/4 x 18 7/16 DA ns Blade Label Kit, 8611 POWER PLOW ns Seal Kit, Ram Assembly 4380 (items 6) 1 B /8 x 5/8 x 1 1/ Extension Spring POWER PLOW Wing Label PS Slide Box Eyebolt Kit POWER PLOW Wing Label DS Slide Box Bolt Kit ns Wing Labels Kit 8611 (items 7 & 8) Slide Box Pin Kit ns* Rubber Snow Deflector w/hardware Item B5095 Moldboard Cutting Edge Kit 9 1 1/" Moldboard Cutting Edge 30 B Cutting Edge Bolt Kit Item 5 B61687 Wing Cutting Edge Kit DS & PS 31 B Wing Cutting Edge PS 33 B PP Wing Cutting Edge Bolt Kit 3 B Wing Cutting Edge DS Item Wing Pin Kit /8 x 3 Clevis Pin /4 x 1 1/ Cotter Pin Item Slide Box Eyebolt Kit /8 11 x 4 3/8 Spade Bolt /8 11 Hex Locknut GB Item Slide Box Bolt Kit /4 10 x 1 1/ Socket Head Cap Screw /4 10 Hex Locknut G8 Item Slide Box Pin Kit 40 1 Slide Box Extend/Retract Pin 4 1 5/8 ID x 3/4 OD x 1 Black Vinyl Cap /8 x 5/8 Hairpin Cotter Item Disc Shoe Assembly /8 ID, 1 5/8 OD x 1 1/ Spacer /16 x 1 3/4 Linchpin " Flat Washer Special Item /8 11 x 7 3/8 Eyebolt Kit /8 11 Hex Locknut GB /8 Hardened Flat Washer /8 11 x 7 3/8 Spade Bolt GZ Item Quadrant Pin Kit /4 x 3 Clevis Pin G /4 x 1 1/ Cotter Pin Item 30 B6155 Cutting Edge Bolt Kit 5 7 1/ 13 x 1 3/4 Carriage Bolt G / 13 Hex Locknut GB / Hardened Flat Washer Item 33 B61431 PP Wing Cutting Edge Bolt Kit 55 1/ 13 x 3 1/ Carriage Bolt G8 57 1/ 13 x 5 3/4 Carriage Bolt G8 56 1/ 13 x 4 1/ Carriage Bolt G / 13 Flanged Locknut ns = not shown G = Grade * = Accessory Only Lit. No. 531, Rev January 15, 018

8 A FRAME ASSEMBLY A-Frame Components Lit. No. 531, Rev January 15, 018

9 A FRAME ASSEMBLY A Frame Components Item Part Qty Description Item Part Qty Description A Frame PP Stand Kit Hose Bracket Kit Stand Hardware Kit Pivot Bolt Kit x 4 Clevis Pin Kit A Frame Pin Kit Item Hose Bracket Kit 8 1 Hose Bracket 9 1 1/4 0 x 1 1/4 Socket Head Cap Screw Item Pivot Bolt Kit x 9 Hex Cap Screw Special G Hex Locknut GB Item A Frame Pin Kit x 4 3/4 Clevis Pin /4 x 1 1/ Cotter Pin " Flat Washer Special Item Stand Kit Stand Hardware Kit 15 1 Stand Item Stand Hardware Kit / x 3 11/16 Clevis Pin 18 1 Stand Spring Spacer 17 1 Stand Torsion Spring /3 x 1 1/ Cotter Pin Item x 4 Clevis Pin Kit /4 x 1 1/ Cotter Pin x 4 Clevis Pin G = Grade Lit. No. 531, Rev January 15, 018

10 HEADGEAR ASSEMBLY Headgear Components Lit. No. 531, Rev January 15, 018

11 HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description Headgear (incl. item 15) Lift Ram Base Pin Kit Light Bar Channel Lift Ram Rod Pin Kit Link Arm Cable Boot Attach Handle Kit Grease Zerk (3-Pack) Attach Pin Kit Label Hydraulic Info PP Link Arm Jack Stand Pin Kit Label Automatixx Power Switch Hydraulic Cover PP (incl. item 16) Label Automatixx Operation Switch Link Arm/Attach Handle Fastener Kit Label SECURITY GUARD Logo Receiver Kit, DS (incl. item 44) Label Automatixx, Upper ns 8511* 1 Receiver Kit, Tall DS Label Automatixx, Lower Receiver Kit, PS (incl. item 44) Headgear Label Kit ns 851* 1 Receiver Kit, Tall PS Item 8464 Light Bar Channel 1 Light Bar 5 1/4 0 x 1 Hex Cap Screw G Label SnowEx Light Bar, Center 6 1/4 Flat Washer 4 1 Light Bar Top Plate, Center 7 1/4 0 Hex Locknut GB Item Attach Handle Kit Attach Handle Release Cam Kit Handle Item Attach Pin Kit 6 1 1/4 Flat Washer 30 1 Hitch Pin 7 1 1/4 0 Hex Locknut GB /4 0 x 1 1/ Hex Cap Screw SS Item Link Arm Jack Stand Pin Kit 3 1 5/3 x 1 1/ Cotter Pin / Flat Washer Type B Narrow SS 33 1 Stand Actuator Pin Item Link Arm/Attach Handle Fastener Kit /16 18 x 1 1/4 Hex Cap Screw G /16 18 Hex Locknut GB Item Lift Ram Base Pin Kit /8 x 4 1/4 Clevis Pin /8 Hairpin Cotter Item Lift Ram Rod Pin Kit 3 1 5/3 x 1 1/ Cotter Pin / x 1/8 Clevis Pin HT Item Headgear Label Kit Label Automatixx Power Switch Label Automatixx, Upper Label Automatixx Operation Switch Label Automatixx, Lower Label SECURITY GUARD Logo Label SnowEx Light Bar, Center Item Attach Handle Release Cam Kit 40 1 Stand Lock Pin Spring 4 1 Handle Lock Pin /16 x 1 3/8 Roll Pin SS 43 1 Handle Lock Pin Lever Item Receiver Pin Kit /4 x 5 Clevis Pin HT R-Pin Cotter ns = not shown SS = Stainless Steel HT = Heat Treated G = Grade * Refer to the POWER PLOW Snowplow Installation Instructions to confirm when tall receivers are required. Lit. No. 531, Rev January 15, 018

12 HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Components Lit. No. 531, Rev January 15, 018

13 HYDRAULIC AND ELECTRICAL COMPONENTS 5647 Hydraulic Unit Item Part Qty Description Item Part Qty Description Breather Manifold Assembly w/o Valves PP Reservoir Kit Relief Valve 4000 psi x 5/16 Machine Screw /8 16 x 1 Button Cap Screw Plug, Hex Socket 1/4 NPTF Coil O-Ring Module Plate Magnet Module Plow Control /16 18 x 1/ Hex Cap Screw G Relief Valve (1 set) O-Ring Pressure Switch (incl. item 39) 9* Pump Shaft Seal Elbow, 90 4 M ORB/ 6 F ORB ns 55 1 Seal Repair Tool Kit w/seal (incl. item 40) Hydraulic Pump Kit O-Ring Filter O-Ring Relief Valve (1 set) O-Ring Quill (includes items 37 & 38) Back-Up Ring Plug, Hex Socket 4 M ORB O-Ring Bearing Sleeve O-Ring -904 ns Bearing Repair Tool Kit w/bearing Fitting, Hydraulic Pump Inlet Motor Valve 4-Way 3-Pos. w/nut & Spacer Motor Relay Kit, FLEET FLEX Valve 3-Way PO Check /4 0 x 5/8 Hex Washer-Head /4 0 x 3 1/ Hex Cap Screw G5 Thread-Rolling Screw Relief Valve ( sets) Check Valve O-Ring Valve, -Way NC w/rev Flow Secondary Manifold Assy w/o Valves Valve, 4-Way, 3-Position, Closed Ctr Clamp Loop # Plow Control Harness, 4-Coil Valve, 4-Way, 3-Position Plow Control Harness, 6-Coil Check Valve Cable Assembly 8" Red ns 3 Fuse, 5-Amp Mini Automotive Plow Battery Cable Blade-Style (for items and 3) Item Reservoir Kit x 5/16 Machine Screw O-Ring Plug, Hex Socket 1/4 NPTF Item Hydraulic Pump Kit O-Ring Fitting, Hydraulic Pump Inlet O-Ring -013 ns 1 Alignment Ring Filter ns 1 Pump Shaft Tool Item Manifold Assembly w/o Valves PP x 5/16 Machine Screw Plug, Hex Socket 4 M ORB O-Ring Bearing Sleeve O-Ring /8 16 x 1 Button Cap Screw Pump Shaft Seal Relief Valve (1 set) Quill O-Ring -109 Item Secondary Manifold Assembly w/o Valves PP Relief Valve (1 set) Relief Valve ( sets) Plug, Hex Socket 4 M ORB O-Ring -109 O-Ring Service Kits 598 O-Ring Kit Seal Kit, -Way Valves Seal Kit, 3-Way & 4-Way Valves ns = not shown G = Grade * Use 55 tool to install. Use 551 tool to install. Go to for hydraulic unit service information and specifications. Lit. No. 531, Rev January 15, 018

14 HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components Lift Ram Assembly x 9 3/4 DA Item Part Qty Description Gland Assembly 1" Seal Kit " DA Ram 8441 Angle Ram Assembly 1 1/ x 1 Item Part Qty Description Split Bearing Kit Spacer Gland Nut Assembly Lit. No. 531, Rev January 15, 018

15 HYDRAULIC AND ELECTRICAL COMPONENTS Hoses and Fittings To PS Angle Ram To Lift Ram Rod End To Lift Ram Base End Top Hoses To DS Angle Ram Wing Hoses PS = Passenger Side DS = Driver Side 6 6 To PS Wing Base (Outer) To DS Wing Base (Outer) To PS Wing Rod (Inner) 7 To DS Wing Rod (Inner) Hoses and Fittings Item Part Qty Description Item Part Qty Description Hose, 1/4 x 14 w/f JIC Ends 6 B Connector, Short 6 M JIC/ Hose, 1/4 x 0 w/f JIC Ends 6 M ORB Hose, 3/8 x 36 w/f JIC Ends Hose, 3/8 x 45 w/f JIC ends Elbow, 90 6 M JIC/ 6 M ORB Orifice Plate Elbow, Extra Long 90 6 M JIC/ ns Hose Wrap 6 M ORB F = Female ns = not shown M = Male Lit. No. 531, Rev January 15, 018

16 HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components 1 3 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Toggle Switch Toggle Switch (MOM-ON, OFF, ON) (MOM-ON, OFF, MOM-ON) 4859 Switch Boot Vehicle-Side Electrical Components * Vehicle Battery Cable ns 4835 Plug Cover * Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. Lit. No. 531, Rev January 15, 018

17 VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control To Switched Accessory RED Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 531, Rev January 15, 018

18 HEADLAMPS Headlamp Components Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit PS H13 Headlamp Bulb Service Kit ns Headlamp Service Kit DS Cover Screws Service Kit (3 screws) Rear Cover Kit (fits - or 3-screw) Rubber Grommet Mounting Hardware Kit Cable Tie Anchor Park/Turn Socket Service Kit K 1 Harness Service Kit 5 Park/Turn Bulb (Trade No. 4157NAK) Lit. No. 531, Rev January 15, 018

19 Lit. No. 531, Rev January 15, 018

20 TrynEx International, LLC 531 Ajax Drive Madison Heights, MI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 018 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, POWER PLOW, SECURITY GUARD, SnowEx. Printed in U.S.A. Lit. No. 531, Rev January 15, 018