ILD PLUS 33, 44, 55, 66
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1 ILD PLUS 33,,, PARTS MANUAL ECN-M0XXX Rev. 1., Date Part # Piuma Ave., Cerritos, CA 0703 Tel ()-77- Fax (2) Whitehead Road, Trenton, NJ 01 Tel (0) Fax (0) Visit our website at for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at ()-77-
2 INDEX ILD plus - Column gate Description Page LIFTING GEAR 3 STEEL PLATFORM with aluminum ramp STEEL PLATFORM with fixed ramp ALUMINUM PLATFORM with aluminum ramp ALUMINUM PLATFORM with aluminum ramp sidebars 7 ALUMINUM PLATFORM with fixed ramp CONTROL SYSTEM CYLINDER CYLINDER COMPONENTS - open close cylinder POWER PACK - overview POWER PACK - SINGLE MOTOR POWER PACK - DOUBLE MOTOR 1 HYDRAULIC PIPE 1 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
3 ILD plus LIFTING GEAR Built to Deliver - Every Time Lifting gear on request 2 Column - curb side PD Column - driver side PD Runner - curb side PD Runner - driver side PD Traverse 2" wide PD Traverse " wide PD Light cover box PD Weldment, Dock Bumper, Curbside PD Weldment, Dock Bumper, Driverside PD Lower slide pad with hardware 0--3 Nut plate PD--0-1 Slide latch with bolt PD A 1 Top cover with hardware PD A 1 Upper slide pad with hardware 0--A 1 Cylinder top bracket with hardware PD A 17 Pin bearing P-20 1 Lock nut P Travel latch kit - curb side - incl. slide latch and bolt PD A 22 Travel latch - driver side PD Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
4 ILD plus PLATFORM Steel platform with aluminum ramp Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Aluminum ramp plate - specific length size on request Chain incl. U-bolt and shackle PD-0001A U-bolt, incl Nuts PD--0-1A 7 Pin platform, column P Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD PD Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD PD U-bent link PD Ramp hinge - curb side with hardware PD A 1 Ramp hinge - driver side with hardware PD A 17 Ramp retainer plate, incl. bolt PD-23-0-A 1 Grease Zerk EA720 1 Rubber snubber pad P-7 23A 20 Platform shim P Sleeve (both sides) PD Chain 3/1", 1 Link D Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
5 ILD plus PLATFORM Steel platform with fixed ramp Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Chain incl. U-bolt and shackle PD-00 01A U- bolt with nuts PD--0-1A Bushing main section platform P Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD PD Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD PD U-bent link PD Grease Zerk EA720 1 Washer P Cart Stop kit - street side Cart stop kit - curb side Sleeve (both sides) PD Plate, Cylinder connection Sleeve, main pivot, 2.2 x Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
6 ILD plus PLATFORM Aluminum platform with alu ramp Planks just one length For sidebars see next page. 1 Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Aluminum ramp plate - '' on request Aluminum ramp plate - 2'' Chain incl. U-bolt and shackle PD-0001A U- bolt with nuts PD--0-1A 7 Pin platform, column P-20 Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 PD PD-132 Chain arm - driver side (72" and ") PD Chain arm - driver side (0" and 1") PD Chain arm - curb side (72" and ") PD Chain arm - curb side (0" and 1") PD U-bent link PD Ramp hinge - curb side with hardware PD A 1 Ramp hinge - driver side with hardware PD A 17 Ramp retainer plate with hardware PD-23-0-B 1 Grease zerk EA720 1 Bumper P-7 23A 20 Side profile - tip section, driver side 21 Side profile - tip section, curb side 22 Sidebar - main section, driver side 23 Sidebar - main section, curb side see pg. 7 Extrusion ", Center Plank base - " - cut to required length Plank hinge - " - cut to required length Sleeve (both sides) PD Platform shim P-37 2 Bolt M-1. x 0mm PD Bolt M-1. x 0mm, PD Chain 3/1", 1 Link D Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
7 ILD plus PLATFORM ALU RAMP SIDE BARS Aluminum platform with alu ramp side bars Sidebar tip cs Sidebar main cs Sidebar tip ds Sidebar main ds Mainsection Description Part no. 0" 72" " Sidebar driver side Sidebar driver side Sidebar driver side Sidebar curb side Sidebar curb side Sidebar curb side Tipsection Description Part no. Sidebar driver side (ARR) " Sidebar curb side (ARR) Sidebar driver side Sidebar curb side Sidebar driver side (ARR) " Sidebar curb side (ARR) Sidebar driver side Sidebar curb side " Sidebar driver side (ARR) Sidebar curb side (ARR) Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
8 ILD plus PLATFORM Aluminum platform Planks just one length Platform - specific length and width size on request 2 Platform main section - specific length and width size on request 3 Platform tip section - specific length and width size on request Chain PD-0001A U- bolt PD--0-1A 7 Pin platform, column P-20 Pin, Hinge Platform (new style) - one side --1A Bushing main section platform P-333 Bushing main section platform P-0002 Shackle PD-132 Chain arm - driver side (72" and ") Chain arm - curb side (72" and ") PD PD Chain arm - driver side (0" and 1") Chain arm - curb side (0" and 1") PD PD U-bent link Grease zerk EA Side profile - tip section, driver side 21 Side profile - tip section, curb side 22 Side profile - main section, driver side see pg Side profile - main section, curb side Plank center - " - cut to required length Plank base - " - cut to required length Extrusion " PF Hinge Sleeve, 3'' lenght, PD Washer P-37 2 Plank tip - with cartstops P Cart stop - driver side on request 31 Cart stop - curb side on request 2 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
9 START STOP Built to Deliver - Every Time ILD plus CONTROL SYSTEM VOLTS No. Description Part No. 1 PC-board M control P Jumper P Fuse holder P-202 Voltage gauge PD Control switch P Toggle switch P-200-ILD+ 7 Hand control with coil P Wire harness for circuit board power and power pack P Cable for solenoid valve P Circuit breaker manual resetting A 3- Circuit breaker automatic resetting A 3-A Connection cable for motors P Holster for hand control PD Battery cable - " PD Battery cable - " PD Battery cable - 3" PD-1731 Battery cable - 0" PD-1731 Battery cable - 0' PD Master disconnect switch PD Battery hold down kit incl. bolts, washer and nuts PD A 1 Hex head bolt 3/"-1 x " PD Light with grommet 3-3- Light kit, lights incl. harness and grommet PD Radio control transmitter, way P Radio control receiver, way P Radio control kit - transmitter and receiver P Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
10 ILD plus CYLINDER 7 7 Driver side Curb side Measure No. Description ILD plus 3, ILD plus, Outer tube diameter- curb side cylinder mm (2 ½'') 73 mm (2 ⅞'') Outer tube diameter- driver side cylinder 73 mm (2 ⅞'') 0 mm (3 ⅛'') 1 Curb side cylinder P P Driver side cylinder P-201 P Open- Close cylinder including adjusting head P P Pin upper open-close cylinder P-22 P-22 Pin lower open-close cylinder P-2020 P-2020 Pin lower lift cylinder P-3277 P Pin upper lift cylinder P P Cylinder top bracket with hardware PD A PD A Pin bearing P-20 P-20 Lock nut P-720 P-720 Bolt, pin lock P-2002 P Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
11 ILD plus CYLINDER COMPONENTS Open close cylinder Open close cylinder incl. adjusting head P Piston rod P Guide bushing P-2003 Restrictor PM-31 Rebuild kit P-73 0 fitting P Adjusting head P-2011 Nut P Bushing P Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
12 ILD plus POWER PACK Overview Single motor - page Dual motor - page 1 72 Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
13 ILD plus POWER PACK Single Motor Power Pack Power Pack- single motor P-202A 2 Second motor - just dual power pack N/A 3 Power pack box PD Power pack box lid Motor P-2020 Carbon brushes kit P Motor solenoid P-303 Terminal block P-3 Seal ring P Coupler P Pump incl. coupler, pipe, filter P Two way release valve P-2022A Single locking release valve P Pilot operated check valve P Pressure control valve P Return pipe P Check valve P Pump filter P Clamp for oil reservoir P Breather cap P Oil reservoir P Plug P-2027 Adaptor (male ¼ BSPP; male ¼ JIC) PD Fitting (male ¼ BSPP; female ¼ JIC) PD-31 2 Fitting (male ¼ BSPP; female ⅜ JIC) PD Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 2 Hood catch kit Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
14 ILD plus SECONDARY PUMP & MOTOR Dual Power Pack Parts for this power pack see page Dual power pack - incl. hoses and fittings P-20A 2 Pump and motor secondary P-20 3 Power pack box PD Power pack box lid Motor P-2020 Carbon brushes kit P Motor solenoid P-303 Terminal block P-3 Seal ring P Coupler P Pump - MBB P Port plug P Plug P Plug P Check valve P Plastic plug P Rubber plate P Pressure sensing valve P Adaptor (male ⅜ JIC; male ⅜ BSPP) PD-3 37 Hose - second pump to oil reservoir PD fitting (male ⅜ JIC; female ⅜ JIC) PD-31 3 Fitting - filter included PD-32 0 Hose - hydraulic PD Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 2 Hood catch kit Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
15 ILD plus HYDRAULIC PIPE 7 No restrictor 3 Driver side cylinder Curb side cylinder Open close cylinder 1 Restrictor Hydraulic hose (3/" x ") - curb side cylinder; connection hose Hydraulic hose (3/" x 22") - curb side cylinder; driver side cylinder Hydraulic hose (3/" x 20") - driver side cylinder; connection hose Hydraulic hose (1/" x ") - open-close-cylinder; connection hose PD-3 Connection hydraulic hose (1/" x ") - to open-close- cylinder Connection hydraulic hose (3/" x ") - to lift cylinders Hose 20", 3/, JIC 3/ Female PD-321 Bulkhead fitting PD-3 0 fitting (male ⅜ JIC; female ⅜ JIC) PD-31 Adaptor (male ¼ BSPP; male ⅜ JIC) PD-3 Fitting (female ¼ JIC; female ¼ JIC) PD-320 Adaptor (male ¼ BSPP; male ¼ JIC) PD-317 Fitting (male ¼ BSPP; female ¼ JIC) PD fitting (male ¼ JIC; female ¼ JIC) PD-31 1 Fitting (male ¼ BSPP; female ⅜ JIC) PD-31 1 Restrictor No. (only on curb side) P Sleeve " PD Hydraulic junction block Whitehead Road,Trenton, NJ 01 Tel: (0) 7-200, Fax: (0) Tel: () 77-, Fax: (2) -31
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