ILR INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0246 Rev. 1.6, Date Part #

Size: px
Start display at page:

Download "ILR INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0246 Rev. 1.6, Date Part #"

Transcription

1 ILR INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0246 Rev. 1.6, Date Part # PALFINGER Liftgates, LLC Piuma Ave., Cerritos, CA Tel (888) Fax (562) PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ Tel (609) Fax (609) Visit our website at for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)

2 1 Safety Information TABLE OF CONTENT TABLE OF CONTENT Safety Information Gate overview and components Dimension Seeet Installation Dimensions mm arm lenght installation dimensions (36 to 50 Bed height) mm arm lenght installation dimensions (Bed Height ) Short Over Hang modifications Chassis and Body Preparation Bed Extension & Dock Bumper Installation Gate and Platform Installation Frame Installation Platform Installation Tension on the spring Electrical Installation Main Power Connections Circuit Breaker UP/DOWN Switch Installation Roll up door setup Swing Door setup ON/OFF Switch Remote Hand Control Installation (Optional) Main power supply wiring Electrical schematic of gate Hydraulic schematic Lubrication and Final Inspection Decal Placement and Inspection Check Off Sheet Revision

3 1 Safety Information Recommended Tools For Installation Metric Wrench Set Basic Screwdrivers Pliers Wire Crimp Pliers Test Light Snap Ring Pliers Hammer Metric Allen Set 1.5mm-10mm ½ Impact & Sockets Sm. Metric Socket Set Assorted Drill Bits Floor Jack or Equiv. Sm. To Med. Bottle Jack Forklift or O/H Crane Hand Held Grinder Paint Gun Pry Bar 3/8 Drill Motor Heat Gun or Equiv. Min. 250 Amp Welder Cutting Torch or Equiv. 1 Safety Information This manual follows the Guidelines set forth in ANSI Z for alerting you to possible hazards and their potential severity.! DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.! WARNING indicates potentially hazardous situation which, if not avoided, could result in death or serious injury.! CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION without the safety alert symbol is used to address practices not related to personal injury. (In this manual we use it to alert you to potentially hazardous situation which, if not avoided, may result in property damage.) NOTICE without the safety alert symbol is used to address practices not related to personal injury. (In this manual we use it to alert you to special instructions, steps, or procedures.) Revision

4 2 Gate overview and components Main Section Tip Section Lift arm assembly Parallel arm Mount plates Adjustment bolts Roll over wheel Lift cylinder Power pack enclosure Release valve Main frame A liftgate contains three (3) main objectives: 1) Foldable platform with shackles and coil springs 2) Lift arm assembly with parallel arms and lift cylinder 3) Main frame with roll over assembly and power pack enclosure Revision

5 General information: 1. Read Manual completely before beginning any work 2. Refer to your truck manufacturer s instructions before adding any auxiliary equipment. 3. Pay Special attention to items marked with this symbol: 4. All welding should be performed by qualified personnel per AWS standards 5. Always Ground closest to your welding point to prevent arcing through moving parts 6. Contact PALFINGER Liftgates for Special Installations not covered in this Installation Manual 7. Do not paint cylinder shafts or nylon rollers (Use non-chlorinated brake cleaner to remove over spray) 8. Verify that pin lock bolts are tight 9. Grease all pivot points 10. Verify that ALL decals are placed properly (Contact PALFINGER Liftgates to replace any missing decals) 11. Final Check-Off-Sheet at rear of this manual MUST be filled out and kept in your records for future reference. 12. Refer to owner s manual for troubleshooting & repairs. Important Dimensions: (Refer to line drawing on following pages) 1) BED HEIGHT [H] Bed Height Ranges: Max=Unloaded / Min=Loaded Measure from top of body floor to ground. Vehicle must be on flat level ground when meaured. 2) MOUNT TUBE SETTING [F] Measure from TOP of Mount Tube to TOP of body floor 3) MOUNT TUBE CLEARANCE [K] Measure from rear of body to forward edge of Mount Plate. 4) REAR SILL CUT OUT [S] Refer to H, K & S Charts and cut out diagrams on following pages 5) GROUND CLEARANCE Measure from BOTTOM of Mount Tube to ground Revision

6 Mounting Notes: Read and clearly understand manual BEFORE beginning ANY work Important!!! The basic rule of PALFINGER Liftgates ILR installation is to raise mount frame to achieve MAXIMUM ground clearance WITHOUT exceeding Min F dimension. Refer to mounting tables and determine the proper [S] dimension. o If the sill is greater than what s allowed, the sill has to be notched and capped to achieve original strength. Bend flat bar and weld 100% around the notch. Minimum bed height dimensions are ALWAYS MAXIMUM LOADED TRUCK Floor Height Ranges: Max=Unloaded; Min=Loaded Installing a gate at or close to minimum bed height normally results in a gate that will NOT open and close from stored position if the floor height goes below minimum bed height when truck is loaded. Call tech support before starting the installation if you have any questions or concerns on mounting dimensions Revision

7 3 Dimension Seeet Chassis Dimension Sheet Fill out and send to Interlift if specific Install darwing is needed Truck A= Bedheight... B= Top of floor to bottom of frame... C= Rear sill height... D= Spring hanger to end of body... E= Tire to end of body... F= Gas tank to end of body (if applicable)... G= Bottom of frame to bottom of gas tank... C Company:... Phone... Fax Make...GVWR... Trailer Liftgate Type:... Type of Body: Van... Flatbed... Refer... Type of rear door: Roll-up... Swing... Flip-up... E D F G B A Truck Trailer A= Bedheight... B= Top of floor to bottom of frame... C= Rear sill height... D= Crossmember height... E= Tire to end of body... F= Bogie to end of body... B D C F A E Please fax information to Interlift (562) Figure 1 Chassis Dimension Sheet Revision

8 4 Installation Dimensions mm arm lenght installation dimensions (36 to 53 Bed height) IMPORTANT: Always target for maximum ground clearance Decrease ground clearance minimally only to clear obstructions (i.e. tanks, cross members, etc.) WITHOUT exceeding MAXIMUM F dimension (28 ) *Mount Clearance End of Body to Front of Mount Plate Min. 25" Max. 36" Bed Height Ground Clearance "F" Dim 42" PF "F" Dim 48" PF Min. 17" Max. 28" "F" Dim " Ground Clearance Min. 14" Max. 20" NEVER exceed any of the above dimensions *Use Mount Clearance for pre-install clearance issues (i.e. spring hangers, fuel fills, C/M bolts, etc.) Suggested Mounting Dimensions Figure 2 Mounting dimensions for specific bed heights Minimum bed height is when truck/trailer is loaded to MAX GVW F dimension, Mount Clearance and Ground Clearance always relate to each other on a set floor height. If the F-dimension is increased for a shorter mount clearance dimension, the ground clearance will decrease. Revision

9 mm arm lenght installation dimensions (Bed Height ) IMPORTANT: Always target for maximum ground clearance Decrease ground clearance minimally only to clear obstructions (i.e. tanks, cross members, etc.) WITHOUT exceeding MAXIMUM F dimension (30 ) *Mount Clearance End of Body to Front of Mount Plate Min. 25" Max. 36" Bed Height Ground Clearance "F" Dim 42" PF "F" Dim 48" PF Min. 26" Max. 30" "F" Dim " Ground Clearance Min. 16" Max. 20" Suggested Mounting Dimensions NEVER exceed any of the above dimensions *Use Mount Clearance for pre-install clearance issues (i.e. spring hangers, fuel fills, C/M bolts, etc.) Minimum bed height is when truck/trailer is loaded to MAX GVW F dimension, Mount Clearance and Ground Clearance always relate to each other on a set floor height. If the F-dimension is increased for a shorter mount clearance dimension, the ground clearance will decrease. Revision

10 4.3 Short Over Hang modifications 1/4" weld 16-3/8" 10-3/8" For installations on trucks with short over hang. Cut plate in front and reweld it at the back with1/4"weld, this will shorten the mount frame clearance by 6' Figure 3 mount plate modifications 5 Chassis and Body Preparation The ILR lift gate will require different mounting space requirements depending on floor heights. See below for basic frame cut out dimensions 20" 36" Thru 45" Bed Heights 10-1/2" 18" 46" Thru 53" Bed Heights 14-1/2" Figure 4 Chassis and Body Preparation 1. Determine the correct frame cut out according to your specific bed height refer to Figure 4. With long overhangs it is even more important to maintain Max ground clearance. 2. Trim rear of truck frame per above picture. Revision

11 5.1 Bed Extension & Dock Bumper Installation The ILR liftgate will require different mounting space requirements depending on floor heights. 1. Determine the correct frame cut out according to your specific bed height refer to Chapter 4.2 and With long overhang it is even more important to maintain MIN F-Dim and MAX ground clearance. 3. Trim rear of truck frame per above picture. Bed Extension Must Be Flush With Floor at Back & Front Edge Channel or Equiv. Tack or clamp channel to hold in place Tack Weld Or ClampTo Rear Sill Note: 20" Bumpers Have Single Step "A" "A" Bed Height Bumper 44" and Above 24" 43" and Below 20" Interlift 12" Bumpers might need notching in some cases 12" 3/16" 3" Channel 12" "A" 3/16" welds for bed extension Do NOT weld along vertical posts on van install. Figure 5 Bed extension install 3/16" 3/16" Channels Shipped with 45 angle on each side Figure 6 Dock bumper install 1. Tack weld channels or angle (2) to rear sill (not supplied) only temporarily, if possible use clamps 2. Center bed extension, flush with floor. (Figure 5). 3. Clamp or tack weld to channels or angle 4. Verify bed extension is centered on body and flush at the sides 5. Weld as shown in Figure 7 from the top and the bottom Welds -> 3/16 x 4 welds on approximately 10 centers alternate top and bottom welds Figure 7 Bed extension weld areas 6. Install dock bumpers (if applicable) (available from PALFNGER Liftgates as an option) 7. If installing dock bumpers refer to Figure 9 Revision

12 6 Gate and Platform Installation 6.1 Frame Installation Never work under platform without safety supports Rotate mount frame with the bottle jack or with the pry bar until it placed in a 90 degree angle to the truck frame Move roll over wheel in or out to achieve max. vertical placement of platform Cut tube if necessary Be sure platform will fold completely without interference before welding. 12 Volt power may need to be connected and down function activated at the same time to rotate mount frame. Min. 6" Weld Overlap Add Channel or Equiv. Below Frame If Needed 1/4" x 18" total Mount Plate 1/4" 1/4" Figure 8 Gate installation with attached platform 1. Unfold platform and clamp forklift forks, overhead crane or equivalent to platform 2. Raise lift gate by using forklift, overhead crane or equivalent and align front edge of platform to back edge of bed extension centered to truck body leaving approx. 3/16 gap. (If necessary use T shim like shown in Figure 13) 3. Use floor jack or equiv. to swing frame assembly up to proper F dimension (Figure 2) as shown in Figure Use second jack or pry bar at rollover wheel arm to set frame at 90 degree to truck frame. a) 12 V power supply needed for release locked hydraulic fluid on lift cylinders, if necessary. 5. Set mount plates in place and tack weld using 3 fillet welds - 2 long on each side of mount plate and on top of mount plate. Make sure to connect BODY LONG RAIL to mount plate, if necessary extend mount plate with flat bar to reach BODY LONG RAIL. 6. Connect 2 Ga. battery cable to truck battery, aux battery or temporary battery (Ref. 7 Electrical Installation) 7. Turn on On/Off switch. Completely cycle gate to assure proper alignment and functions Revision

13 Move roll over wheel in or out to achieve max. vertical placement of platform Do not power gate hard against bed extension while gate is only tack welded in position 8. Verify platform lowers smoothly and is placed as vertical as possible without hanging up on wheel or on the truck frame Be sure platform will fold completely without interference before finishing the welding. Trim tube if necessary 3/16" Figure 9 Folding wheel adjustment a) Make sure the platform is as steep as possible when lowered to the ground leaning against the wheel. b) Do not locate the roll over wheel in a position so the platform will not un-fold or that the platform interferes with the frame when folding. Weld braces in place. c) If platform spring force is too strong on opening from wheel then trim stop (see Figure 12) 9. Install platform channel stops per Figure 10, choose alternative that works best in each case. Cap off frame cut out with angle(not supplied) Place it to act as platform stop as well Alternative 1 alt 2. Arms DO NOT have to contact stops when closed if platform contacts frame cap or sill It is acceptible for platform to stop on rear sill of truck rather than frame cap or bed extension stops Platform Chain (48" only") (curb side) Set channel to contact platform when closed Figure 10 Frame cap off and platform channel stops setup 10. Install safety hook on passenger side so that hook reaches handle on platform tip Safety Chain (curb side) alt 1. Alternative 2 Platform channel stop needed on ONE SIDE ONLY (not supplied) Figure 11 Safety chain Revision

14 11. Raise tip of platform to achieve 1 to 1-1/2 incline (loosen clamps if necessary) By rotating the platform leveling bolts (Figure 14), the angle of the platform to floor can be set. Angle or Channel. Clamp To Hold In Place Use "T" shim if nessesary (not supplied) Tack Weld Or ClampTo Bed Ext. Trim spring stop 1/4" if needed to decrease folding force or increase to strengthen the folding force "T" shim (not supplied) 3/16" Tighten all Platform pin retaing bolts Verify contact is backside of winding direction Figure 12 Adjusting spring force on platform opening Jam nut Platform leveling bolt Figure 13 Platform alignment and shim up 12. Complete welding of gate. Weld all contact areas 100% with ¼ fillet or butt welds. Verify safety chain on bed extension latches to platform handle (Figure 11) NOTE: PLATFORM LEVELING AND ADJUSTMENT: Lower platform until shackles contact ground Adjust both platform leveling bolts (Figure 13) so tip is just touching ground when lowered and tighten jam nuts. Tighten all platform pin retaining bolts. Make sure the platform leveling bolts are adjusted correctly and tighten up the JAM NUTS. Then weld or stake the threads to make sure the adjustment bolts do not come loose. With minimum bed height installations there will be a slight downward incline of platform at bed level. Revision

15 6.2 Platform Installation Never work under platform without safety supports 1. Support gate frame assembly on proper size and capacity horses or equiv. 2. Slide pins out to clear lift arm clevis (closest to center of platform) 3. Do not slide so far that triangle block or spring fall out 4. Lift platform to lift arms with forklift or equiv. 5. Rotate coil spring away from 8x80mm bolt, so there is no tension during gate installation 6. Align lift arms into clevises and drive pin until pin tab seats in pin tab hole and install pin bolt and tighten to 14 ft-lbs Liftarm Clevis Triangle Block Short leg against tab Curb Side LOOKING Rear Figure 14 Platform spring installation Figure 15 Platform coil spring install Revision

16 6.3 Tension on the spring The torsion springs that assist the folding of the gate are shipped with no tension to aid the installation process. a. The dashed lines in Figure 18 show the shipping position of the spring arm. b. Fold up the platform and lower down the gate to the ground. c. Flip over the platform into stored position ATTENTION, platform is heavy!!!! d. Partially remove the parallel arm pin as shown and reorient the spring. Slide the pin back and tighten up lock nut. e. Fold and unfold the platform and feel the assistance of the spring. If it is still too heavy add weld to the block until force is at 35ft- lbs Revision

17 7 Electrical Installation 7 Electrical Installation When performing electrical installation, please be certain to install and secure everything in a way where it is not subject to damage from moving parts, sharp edges, exhaust systems, etc. 7.1 Main Power Connections 1. Install the 2 Ga. battery cable securely from pump/motor box to truck battery/aux. battery. 2. Secure the cable every 12 inches. 3. Heat shrink lug connection to cable. 4. Assure all connections are tight and securely fastened. Recommended Cable Routing for Trucks Route Cables to OUTSIDE of U-Bolts Battery Cable 2-Wire On-off Cable Body Stringer Sub Wood Cable Staples Truck Frame For trailer installation refer to trailer manufacturers recommended routing Figure 16 Cable Routing for trucks Never secure cable in a way where it can make contact with other wiring, brakes, fuel or airlines etc or get pinched against other objects. 7.2 Circuit Breaker 1. Mount 150 amp circuit breaker in battery box or directly onto positive battery post with brass bar 2. Connect liftgate 2Ga. cable to open stud on circuit breaker 3. Connect 2Ga. jumper from forward most stud on breaker to positive battery post Connect here to Positive Battery post RESET 150 AMP Resetable Breaker Connect 2 Ga cable coming from lift gate Figure 17 manual resettable circuit breaker Revision

18 7 Electrical Installation 7.3 UP/DOWN Switch Installation Determine location for fixed toggle switch on corner post in a way that the operator can view the platform and surrounding areas while operating the liftgate Roll up door setup Locate area on rear post of body where switch can be reached by operator from ground and body floor. - Approximately 24 up from floor 1. Drill 7/8 hole for control wire 2. Disconnect the three (3) connectors from up/down control wire (Mark cable function) 3. Route wire through rear post and back to pump/motor box 4. Attach switch using 2ea. #8x1-1/2 self tapping screws (Figure 18) 5. Reconnect cables as connections removed. 6. Verify wire is clear of all moving parts, such as platform etc. and securely tied up. 7. Check that up function operates with switch in up position on your installation. Swap #1 & #2 wires in pump/motor box to correct if necessary. 8. Heat shrink connections Switch Rear Vertical Body Post MBB # 8 x 1-1/2" Pan Head DO NOT use impact, power drill or power driver to torque screws tight SCREWS MUST BE HAND TIGHTENED ø 7/8" approx. 24" Figure 18 Roll up door switch installation Revision

19 7 Electrical Installation Swing Door setup Locate Area under bed extension or under body that will not be obstructed by doors when open 1. Drill 7/8 hole for control wire 2. Disconnect the three (3) connectors from up/down control wire 3. Route wire through rear post and back to pump/motor box 4. Attach switch using 2ea. #8x1-1/2 self tapping screws 5. Reconnect cables as connections removed. 6. Verify wire is clear of all moving parts, such as platform etc. and securely tied up. 7. Check that up function operates with switch in up position on your installation. Swap #1 & #2 wires in pump/motor box to correct if necessary. 8. Heat shrink connections Corner Post Swing Door/Optional Up/Down Switch Location (Cup Mount Sold Separately) Swing Door Typical Trailer On/Off Installation Figure 19 Swing Door switch installation Revision

20 Shut Off 7 Electrical Installation 7.4 ON/OFF Switch Liftgate Cab Cut Off Switch MUST be installed and in clear view of driver. Place cab cut off switch (if applicable) in clear view of the driver and within reach from the ground Corner Post Figure 20 Cab on/off switch placement for trucks Typical Trailer On/Off Installation Figure 21 trailer application for on/off switch 1. Disconnect the two (2) connectors from on/off control wire 2. Install liftgate Cab On/Off Switch in truck dashboard or at rear of trailer in clear view of driver (Figure 20 and Figure 21) 3. Route control wire along frame to pump/motor box and secure the cable every 12 inches against the frame with frame clips or equivalent 4. Reconnect connectors as removed. 5. Verify if wire is clear of and moving parts and securely tied up. 6. Heat shrink connections Inspect and test all electrical connections, wiring and the different functions to make sure that the electrical installation is complete. 7.5 Remote Hand Control Installation (Optional) 1. Locate existing wires on gate for control switch, locate piggy bag connectors or splice cable. 2. Slide heat shrink onto wire and connect wires to matching numbers from hand control cord to liftgate wire test functions 3. Crimp connectors and heat shrink connections 4. Install Holster 2 Button Hand Control Function Cable number Hand control cables UP RED DOWN YELLOW 12V HOT GREEN Revision

21 7 Electrical Installation 7.6 Main power supply wiring Main Truck Batteries Liftgate Mount Frame Circuit Breaker To Ignition Switch Ground Battery Isolator 2 Ga. Liftgate Power Cable Ground Cable Ground (if applicable) Aux. Batteries (if applicable) - + Circuit Breaker - + (Third Battery Shown for heavy applications Only) - + Ground Figure 22 Main wiring with optional aus battery setup Revision

22 7 Electrical Installation 7.7 Electrical schematic of gate Motor Solenoid 5 up 12V Power 4 control power Release Valve 6 down 15 A fuse control wire description 2 hot control power from fuse 4 control power from on-off switch 5 up function 6 down function 2 4 control power 2 hot from fuse up 6 down ground stud Pump unit Release cylinder HACKBARTH ILR Switch setup Cab On/Off switch Figure 23 Electrical wiring schematic Revision

23 7 Electrical Installation 7.8 Hydraulic schematic Functions: S1 = Release Valve for lowering function R1 = Flow Restrictor located inside hose adaptor on lift cylinder R5 = Restrictor Valve located in power pack Flow Divider is activated, when fluid is going back into the power pack If Flow Divider is loose or hanging up the fluid is circulated back in to tank Single locking release valve Flow restrictor Access for pressure gauge Restrictor Valve R5 Flow Divider Functions: Lift: M Lower: S1 Pressure Relief 2850 PSI 200 bar Datum HACKBARTH Hydraulic Schematic ILR 20/25/30 Figure 24 Hydraulic schematic Revision

24 8 Lubrication and Final Inspection 8 Lubrication and Final Inspection 1. Open platform and raise gate to bed level 2. Remove red caps, apply grease until grease begins to flow from bushing ends 3. Lower platform to ground and repeat 4. Fold platform onto wheel and grease platform pins 5. Cycle platform open and closed several times and grease again (Figure 25) 6. Wipe excess grease from joints and replace ALL red caps 7. Check ALL pin lock bolts for proper torque of 14 ft-lbs 8. Paint all welded areas and area that have been scratched during installation Do not paint plastic wheel or chrome hydraulic shafts 9. Remove any overspray from cylinder shafts 10. Check for any wires or hoses that may rub during operation. - Re-route and/or tie up as necessary 11. Lower platform completely to ground 12. Remove pump/motor cover and check oil level with platform on ground 13. Install all operation and safety decals Grease Points Figure 25 Lubrication Points Revision

25 9 Check Off Sheet 8.1 Decal Placement and Inspection For operator s safety, all decals appearing in Decal Kit must be in a conspicuous place on control side of liftgate to be read by operator. This is typically a combination of decals on the liftgate and truck body. Please make sure to place the maximum capacity decal (D) on driver and curb side. (A) 1 ATG-URGWA - Urgent warning: Elevating gate instructions (B) 1 ATG-ILR-ILFS - Operational Instructions (C) 1 ATG-BKR - Circuit Breaker Reset (must be located at the circuit breaker) (D) 2 ATG-XXXX - Max. Capacity (please check the serial number plate to find out your specific capacity) (E) 1 ATG-RESET - Circuit Breaker Protection (F) 2 ATG-WLH - Warning: liftgate can crush (G) 2 ATG-CTN - Caution: Always stand clear of platform area (H) 1 ATG-CAB - Liftgate Shut-Off (Place Decal next to the On-Off Switch in the Cab) (J) 1 ATG-UD - Toggle Decal (K) 1 ATG-WNG - Warning: Use handle to open (must be located underneath handle (main section)) Decal - A Decal - B Decal - C Decal - D Decal - E Decal - F Decal - G Decal - H Decal - J Decal - K Revision

26 9 Check Off Sheet Decal G Decal J Decal D Decal F Decal E Decal C - by circuit breaker at batteries Decal H - in the cab or at On-Off at rear Decal B Decal A Decal K Decal C - by circuit breaker at batteries Figure 26: Decal placement Decal H - in the cabine or at On - Off at rear Revision

27 9 Check Off Sheet 9 Check Off Sheet JOB NO. SERIAL NO. VIN NO. OWNER'S MANUAL IN CAB ON-OFF SWITCH WORKING & DECAL IN PLACE WIRING 1. Power Cord Secured OPERATION 1. All Functions Operate On 2. Cables Not Rubbing Steel Up/Down Control, Hand Control 3. 12V Control Wire Secured 2. Up Stops In Place 4. Loomed & Stapled 3. Platform Meets Bed Extension 5. Circuit Breaker & Fuse 4. Wheel Set For Proper Installed & Decal In Place Opening When Lowering 5. Coil Springs At HYD. LINES 1. No Rubbing On Frame Platform Adjusted SECURED 2. No Rubbing On Platform 6. Torsion Rod Installed on HYD. OIL 3. Up-Down Clear Fold And Adjusted (48" 0nly) 4. 24mm Platform Bolts Tight 4. Storing Platform Clear 7. 24mm Platform Bolts Tight And Against Shackle Against Shackle and Jam Nuts Tight 1. None at Hoses LEAKS 2. None at Power Pack FINAL 1. Piston rod clean from paint 3. None at Cylinder INSPECTION 2. Lights Working On Chassis 3. License Plate Bolts & Lights WELDS 1. Full Welds Mount Plates 4. Decals Installed 2. Ground Off / Clean 6. Gate Painted Completely 3. Dock Bumper Welded 7. Body Clean Around Gate 4. Bed Extension Welded 8. Pins Greased - 10 Places 5. Frame Capped Off PUMP & MOTOR 1. Check Fluid With Platform On Ground 2. Connections Tight With Heat Shrink 3. Power Cable Tight OPTIONS 1. All Options On Gate 4. Ground Cable Tight 2. Cart Stops Working 5. Breather Installed 6. Cables Tied Off 7. Fuses Tight CHECKED BY PINS Note: 1. Grease Zerks In Place 2. Red Caps On Zerks DATE 3. Bolts Tight On Pins Revision

ILF 44/55 INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0253 Rev. 1.4, Date Part #

ILF 44/55 INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0253 Rev. 1.4, Date Part # ILF 44/55 INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0253 Rev. 1.4, Date 07-10-2013 Part #90-0813-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318

More information

ILU INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0257 Rev. 1.5, Date Part #

ILU INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0257 Rev. 1.5, Date Part # ILU INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0257 Rev. 1.5, Date 07-15-2013 Part #90-1313-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER

More information

MiniFix INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0262 Rev. 1.3, Date Part #

MiniFix INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0262 Rev. 1.3, Date Part # MiniFix INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0262 Rev. 1.3, Date 07-15-2013 Part #90-0913-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318

More information

INTERLIFT. ILF INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date

INTERLIFT. ILF INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date INTERLIFT ILF INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date 08-04-2011 INTERLIFT, INC. a member of MBB 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562) 924-8318 Visit our website

More information

ILUK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.4, Date

ILUK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.4, Date ILUK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.4, Date 8-11-2011 INTERLIFT, INC. dba MBB Palfinger 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 572 Whitehead Road, Trenton,

More information

ILK INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0254 Rev. 1.4, Date Part #

ILK INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0254 Rev. 1.4, Date Part # ILK INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0254 Rev. 1.4, Date 07-10-2013 Part #90-0413-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER

More information

ILUK INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0256 Rev. 1.5, Date Part #

ILUK INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0256 Rev. 1.5, Date Part # ILUK INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0256 Rev. 1.5, Date 07-11-2013 Part #90-0513-200 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER

More information

INTERLIFT. ILK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date

INTERLIFT. ILK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date INTERLIFT ILK INSTALLATION MANUAL & CHECK-OFF SHEET Rev. 1.2, Date 09-14-2011 Interlift, Inc. dba MBB Palfinger. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 572 Whitehead

More information

ILT / ILT-WR / ILT-PD INSTALLATION MANUAL & CHECK-OFF SHEET

ILT / ILT-WR / ILT-PD INSTALLATION MANUAL & CHECK-OFF SHEET ILT / ILT-WR / ILT-PD INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0275 Rev. 1.11, Date 08-01-2013. Part #90-1013-000 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax

More information

INSTALLATION MANUAL & CHECK OFF SHEET

INSTALLATION MANUAL & CHECK OFF SHEET INSTALLATION MANUAL & CHECK OFF SHEET PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs. Capacity 06/17 PLR 20S/25S/25D/33D Document Part Number: 90-0316-000

More information

INTERLIFT. ILP & ILFS INSTALLATION MANUAL & CHECK-OFF SHEET INTERLIFT, INC. a member of MBB

INTERLIFT. ILP & ILFS INSTALLATION MANUAL & CHECK-OFF SHEET INTERLIFT, INC. a member of MBB INTERLIFT ILP & ILFS INSTALLATION MANUAL & CHECK-OFF SHEET INTERLIFT, INC. a member of MBB 15939 Piuma Ave., Cerritos, CA 90703 Tel (562) 924-8218 Fax (562) 924-8318 Visit out website at www.interlift.net

More information

ILK-18 INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0578 Rev. 1.0, Date Part #

ILK-18 INSTALLATION MANUAL & CHECK-OFF SHEET. ECN-M0578 Rev. 1.0, Date Part # ILK-18 INSTALLATION MANUAL & CHECK-OFF SHEET ECN-M0578 Rev. 1.0, Date 04-06-15 Part #90-0415-000 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER

More information

INSTALLATION MANUAL & CHECK OFF SHEET

INSTALLATION MANUAL & CHECK OFF SHEET INSTALLATION MANUAL & CHECK OFF SHEET ILT 35, 3500 lbs. Capacity ILT 40, 4000 lbs. Capacity 03/15 ILT 35/40, ILT-PD 35/40, ILT-WR 35/40 Installation Manual Document Part Number: ML90-1013-000 ECN-M0549,

More information

INSTALLATION MANUAL & CHECK OFF SHEET

INSTALLATION MANUAL & CHECK OFF SHEET INSTALLATION MANUAL & CHECK OFF SHEET ILT 35, 3500 lbs. Capacity ILT 40, 4000 lbs. Capacity 07/16 ILT 35/40, ILT-PD 35/40, ILT-WR 35/40, ILT-WR-PD 35/40 Owner s Manual Document Part Number: 90-1013-000

More information

INSTALLATION MANUAL & CHECK OFF SHEET

INSTALLATION MANUAL & CHECK OFF SHEET INSTALLATION MANUAL & CHECK OFF SHEET ILP 25, 2500 lbs. Capacity ILP 33, 3300 lbs. Capacity 08/16 ILP 25/33 Document Part Number: 90-0116-000 / 16-684_90-00_00-00 ECN-M0829, Rev. 1.2, 08-01-16 Copyright

More information

ILM16 ILM20 ILM30 ILM12AF ILM16AF ILM20AF ILM30AF

ILM16 ILM20 ILM30 ILM12AF ILM16AF ILM20AF ILM30AF ILM Series Liftgates Read Before Installing INSTALLATION MANUAL For Models: ILM12 ILM16 ILM20 ILM30 ILM12AF ILM16AF ILM20AF ILM30AF Interlift, Inc. a Subsidary of MBB Liftsystems AG 15939 Pluma Avenue

More information

INSTALLATION MANUAL & CHECK OFF SHEET

INSTALLATION MANUAL & CHECK OFF SHEET INSTALLATION MANUAL & CHECK OFF SHEET Minifix, 1100 lbs. Capacity Minifix, 1320 lbs. Capacity 09/15 Minifix Installation Manual Document Part Number: 90-0913-200 ECN-M0581, Rev. 1.4, 09-11-15 Copyright

More information

ILM INSTALLATION MANUAL & CHECK-OFF SHEET

ILM INSTALLATION MANUAL & CHECK-OFF SHEET ILM INSTALLATION MANUAL & CHECK-OFF SHEET 07/16 ILM PLUS Document Part Number: 90-0709-200 / 09-690_90-00_02-00 ECN-M0820, Rev. 1.8, 07-18-2016 Copyright 2016 Palfinger Liftgates LLC. All rights reserved.

More information

Installation Manual. LHS & LLBS Hide-A-Way Tuckunder Style

Installation Manual. LHS & LLBS Hide-A-Way Tuckunder Style Installation Manual LHS & LLBS Hide-A-Way Tuckunder Style 10900 Kenwood Road Cincinnati, OH 45242 Ph: 513-891-6210 Toll-Free: 866-539-6261 Fax: 513-891-4901 www.leymanlift.com sales@leymanlift.com LML00136-5/1/15

More information

ILR 20,25,30 PARTS MANUAL. ECN-M0XXX Rev. 2.2, Date Part #

ILR 20,25,30 PARTS MANUAL. ECN-M0XXX Rev. 2.2, Date Part # ILR 0,,0 PARTS MANUAL ECN-M0XXX Rev.., Date 04--04 Part #90-04-000 99 Piuma Ave., Cerritos, CA 900 Tel ()-4-44 Fax (6)-94- Whitehead Road, Trenton, NJ 069 Tel (609)--400 Fax (609)--40 Visit our website

More information

PARTS MANUAL. ILK 18, 1800 lbs. Capacity 05/17

PARTS MANUAL. ILK 18, 1800 lbs. Capacity 05/17 PARTS MANUAL ILK 18, 1800 lbs. Capacity 05/17 Document Part Number: 90-0417-000 / 17-68_90-00_00-00 ECN-M0968, Rev. 1.0, 05-19-17 Copyright 017 Palfinger Liftgates LLC. All rights reserved. Information

More information

ILF 33, 44, 55 PARTS MANUAL. ECN-MOXXX Rev. 1.4, Date Part #

ILF 33, 44, 55 PARTS MANUAL. ECN-MOXXX Rev. 1.4, Date Part # ILF,, 55 PARTS MANUAL ECN-MOXXX Rev. 1., Date 0-16-201 Part #0-081-000 15 Piuma Ave., Cerritos, CA 070 Tel (888)-77-58 Fax (562)-2-818 572 Whitehead Road, Trenton, NJ 0861 Tel (60)-587-200 Fax (60)-587-201

More information

ILUK OWNER S MANUAL. ECN-M0256 Rev. 1.4, Date Part #

ILUK OWNER S MANUAL. ECN-M0256 Rev. 1.4, Date Part # ILUK OWNER S MANUAL ECN-M0256 Rev. 1.4, Date 07-11-2013 Part #90-0513-100 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER Liftgates, LLC.

More information

ILM OWNER S MANUAL. ECN-M096 Rev. 1.6, Date Part #

ILM OWNER S MANUAL. ECN-M096 Rev. 1.6, Date Part # ILM OWNER S MANUAL ECN-M096 Rev. 1.6, Date 08-29-2013 Part #90-0709-100 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER Liftgates, LLC. 572

More information

ILD PLUS 33, 44, 55, 66

ILD PLUS 33, 44, 55, 66 ILD PLUS 33,,, PARTS MANUAL ECN-M0XXX Rev. 1., Date 0--201 Part #0-1-000 13 Piuma Ave., Cerritos, CA 0703 Tel ()-77- Fax (2)--31 72 Whitehead Road, Trenton, NJ 01 Tel (0)-7-200 Fax (0)-7-201 Visit our

More information

PARTS MANUAL. ECN-M0XXX Rev. 2.0, Date Part #

PARTS MANUAL. ECN-M0XXX Rev. 2.0, Date Part # ILM plus,0,,0 PARTS MANUAL ECN-M0XXX Rev..0, Date 0--0 Part #90-07-000 99 Piuma Ave., Cerritos, CA 9070 Tel (888)-77-8 Fax ()-9-88 7 Whitehead Road, Trenton, NJ 089 Tel (09)-87-00 Fax (09)-87-0 Visit our

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS TM WEIGHTLIFTER Tailgates By THIEMAN TWL 125, 16, 20 INSTALLATION INSTRUCTIONS! IMPORTANT! KEEP IN VEHICLE! PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT. NTEA T

More information

PARTS MANUAL. PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs.

PARTS MANUAL. PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs. PARTS MANUAL PLR 20S, 2000 lbs. Capacity PLR 25S, 2500 lbs. Capacity PLR 25D, 2500 lbs. Capacity PLR 33D, 3300 lbs. Capacity 08/16 Document Part Number: 90-0316-004 / 16-695_90-00_00-04 ECN-M0863, Rev.

More information

Column gate. Interlift Inc. a member of MBB Palfinger

Column gate. Interlift Inc. a member of MBB Palfinger ILM plus Column gate PARTS BREAK DOWN Interlift Inc. a member of MBB Palfinger 599 Piuma Ave, Cerritos, CA 9070 TEL. (888)-774-5844 FAX. (56)-94-88 57 Whitehead Road, Trenton, NJ 0869 TEL.(609)-587-400

More information

PARTS MANUAL. ILD+ 33, 3300 lbs. Capacity ILD+ 44, 4400 lbs. Capacity ILD+ 55, 5500 lbs. Capacity ILD+ 66, 6600 lbs.

PARTS MANUAL. ILD+ 33, 3300 lbs. Capacity ILD+ 44, 4400 lbs. Capacity ILD+ 55, 5500 lbs. Capacity ILD+ 66, 6600 lbs. PARTS MANUAL ILD+ 33, 3300 lbs. Capacity ILD+ 44, 4400 lbs. Capacity ILD+ 55, 5500 lbs. Capacity ILD+ 66, 6600 lbs. Capacity 12/16 Document Part Number: 90-1114-000 / 14-680_90-00_00-00 ECN-M0913, Rev.

More information

Installation Manual. LHLP4500G Hide-A-Way Tuckunder Style

Installation Manual. LHLP4500G Hide-A-Way Tuckunder Style Installation Manual LHLP4500G Hide-A-Way Tuckunder Style LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 1-866-539-6261 513-891-6210 Fax 513-891-4761 www.leymanlift.com

More information

ILK OWNER S MANUAL. ECN-M0605 Rev. 1.4, Date Part #

ILK OWNER S MANUAL. ECN-M0605 Rev. 1.4, Date Part # ILK OWNER S MANUAL ECN-M0605 Rev. 1.4, Date 06-11-15 Part #90-0413-100 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER Liftgates, LLC. 572

More information

Tailgates By THIEMAN M16, 20, 25, 30 MLB16, 20, 25, 30 INSTALLATION INSTRUCTIONS

Tailgates By THIEMAN M16, 20, 25, 30 MLB16, 20, 25, 30 INSTALLATION INSTRUCTIONS STOWAWAY Tailgates By THIEMAN M16, 20, 25, 30 MLB16, 20, 25, 30 INSTALLATION INSTRUCTIONS M-25 shown! IMPORTANT! KEEP IN VEHICLE! PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING

More information

AUXILIARY BATTERY BOX INSTALLATION INSTRUCTIONS

AUXILIARY BATTERY BOX INSTALLATION INSTRUCTIONS AUXILIARY BATTERY BOX INSTALLATION INSTRUCTIONS The original TOMMY GATE hydraulic lift Assembling the Auxiliary Battery Box 1. Remove the cover from the auxiliary battery box by removing the two nuts and

More information

ILK OWNER S MANUAL. ECN-M0254 Rev. 1.3, Date Part #

ILK OWNER S MANUAL. ECN-M0254 Rev. 1.3, Date Part # ILK OWNER S MANUAL ECN-M0254 Rev. 1.3, Date 07-10-2013 Part #90-0413-100 PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 PALFINGER Liftgates, LLC. 572

More information

650 Series Cargo Van Lift Mounting Instructions Ford Transit (Standard Roof) 2015-Present

650 Series Cargo Van Lift Mounting Instructions Ford Transit (Standard Roof) 2015-Present TOMMY GATE OWNER'S / OPERATOR'S MANUAL 650 Series 650 LB Capacity 650 Series Cargo Van Lift Mounting Instructions Ford Transit (Standard Roof) 2015-Present Installing the Base Plate 1. Examine the interior

More information

ILD plus 35, 44, 55, 66

ILD plus 35, 44, 55, 66 ILD plus 3,,, Column gate PARTS BREAK DOWN Interlift Inc. a member of MBB Palfinger TEL. ()-77- FAX. (2)--31 72 Whitehead Road, Trenton, NJ 01 TEL.(0)-7-200 FAX.(0)-7-201 DATE: /2/20 REVISION: 1. ILD plus

More information

M REV. B AUGUST 2010 INSTALLATION MANUAL GPTWR-3

M REV. B AUGUST 2010 INSTALLATION MANUAL GPTWR-3 M-08-36 REV. B AUGUST 2010 INSTALLATION MANUAL GPTWR-3 MAXON Lift Corp. 2010 TABLE OF CONTENTS WARNINGS... 3 SAFETY INSTRUCTIONS... 3 STANDARD LIFTGATE COMPONENTS... 4 GPTWR-3 INSTALLATION PARTS BAGS...

More information

Installation Manual WDV & WDVBG lb. Capacity Rail Liftgates

Installation Manual WDV & WDVBG lb. Capacity Rail Liftgates www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual WDV & WDVBG 3500-6600 lb. Capacity Rail Liftgates Last Change: Date Page(s) Description 04/2017 11,19,29,30,44

More information

Owner s Manual. LTS Hide-A-Way Truck Side Gate

Owner s Manual. LTS Hide-A-Way Truck Side Gate Owner s Manual LTS Hide-A-Way Truck Side Gate 10900 Kenwood Road Cincinnati, OH 45242 Ph: 513-891-6210 Toll-Free: 866-539-6261 Fax: 513-891-4901 www.leymanlift.com sales@leymanlift.com LML00410-11/6/15

More information

INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES)

INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES) LIFT CORPORATION Sht. 1 of 20 DSG# M-14-32 Rev. B Date: 05/31/2017 INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES) FORD SUPER DUTY F-250 PICKUP TRUCKS, 1999-2016 FORD SUPER DUTY

More information

SL15/20-6 AND SL15/20-10 INSTALLATION INSTRUCTIONS

SL15/20-6 AND SL15/20-10 INSTALLATION INSTRUCTIONS STOWAWAY SideLoader Tailgates By THIEMAN SL15/20-6 AND SL15/20-10 INSTALLATION INSTRUCTIONS! IMPORTANT! KEEP IN VEHICLE! READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT.

More information

Installation Instructions for Model CityFix

Installation Instructions for Model CityFix INTERLIFT Interlift, Inc. 15939 Piuma Ave. Cerritos, CA 90703 Tel: 888-774-5844 Fax: 562-924-8318 Installation Instructions for Model CityFix www.interlift.net 1. LIFT LOCATION The installation surface

More information

P Original Series Cargo Van Lift Mounting Instructions Fullsize Ford Van present. Preparing the Gate

P Original Series Cargo Van Lift Mounting Instructions Fullsize Ford Van present. Preparing the Gate Fullsize Ford Van- 1992-present Preparing the Gate 1. Remove the mounting hardware which is banded to the liftgate. 2. Verify mounting kit (Figure 1 and Table 1). S-400-40 STRAP VAN MOUNTING EAR BENT BRACKET

More information

TE-20 & INSTALLATION MANUAL M REV. F SEPTEMBER 2015

TE-20 & INSTALLATION MANUAL M REV. F SEPTEMBER 2015 M-12-04 REV. F SEPTEMBER 2015 INSTALLATION MANUAL TE-20 & 72-150 To find maintenance & parts information for your TE-20 & 72-150 Liftgate, go to www.maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-20

More information

650 Series Cargo Van Lift Mounting Instructions Fullsize Ford 1992-Present

650 Series Cargo Van Lift Mounting Instructions Fullsize Ford 1992-Present TOMMY GATE OWNER'S / OPERATOR'S MANUAL 650 Series 650 LB Capacity 650 Series Cargo Van Lift Mounting Instructions Fullsize Ford 1992-Present Installing the Base Plate 1. Examine the interior and exterior

More information

INSTALLATION MANUAL RA-35 & RA-45 M REV. D SEPTEMBER 2017

INSTALLATION MANUAL RA-35 & RA-45 M REV. D SEPTEMBER 2017 M-13-01 REV. D SEPTEMBER 2017 INSTALLATION MANUAL RA-35 & RA-45 To fi nd maintenance and parts information for your RA Liftgate, go to www.maxonlift.com. Click the PRODUCTS, SLIDELIFT & RA buttons. Open

More information

ILF 33, 44, 55. Auto- Fold PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger

ILF 33, 44, 55. Auto- Fold PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger ILF,, 55 Auto- Fold PARTS BREAK DOWN Interlift Inc. dba MBB Palfinger TEL. (888)-77-58 FAX. (562)-92-818 TEL.(609)-587-200 FAX.(609)-587-201 DATE: 9/7/2011 REVISION: 1. ILF INDEX ILF - liftgate Auto- Fold

More information

INSTRUCTIONS, NISSAN TITAN TRUCK INSTALLATION KIT (C2 PICKUP LIFTGATES)

INSTRUCTIONS, NISSAN TITAN TRUCK INSTALLATION KIT (C2 PICKUP LIFTGATES) LIFT CORPORATION Sht. 1 of 18 DSG# M-14-33 Rev. A Date: 05/31/2017 INSTRUCTIONS, NISSAN TITAN TRUCK INSTALLATION KIT (C2 PICKUP LIFTGATES) NISSAN TITAN PICKUP TRUCKS, 2004-2015 KIT P/N 295040-01 MOUNTING

More information

ILFS 33, 38. Distribution Pro PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger

ILFS 33, 38. Distribution Pro PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger ILFS 33, 3 Distribution Pro PARTS BREAK DOWN Interlift Inc. dba MBB Palfinger TEL. ()-- FAX. (62)-2-31 TEL.(60)--200 FAX.(60)--201 DATE: 10/1/2010 REVISION: 1 ILFS INDEX ILFS - liftgate Distribution Pro

More information

ILQ TROUBLESHOOTING GUIDE

ILQ TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Rev. 1.1, Date 1-15-2009 1 Series (until June 2008) Troubleshooting: with rectangle circuit board on driver side Table of content: Page 1) Gate overview and connector setup...2 2)

More information

INSTRUCTION, DODGE TRUCKS INSTALLATION KIT (C2 LIFTGATES)

INSTRUCTION, DODGE TRUCKS INSTALLATION KIT (C2 LIFTGATES) LIFT CORPORATION Sht. 1 of 23 DSG# M-14-25 Rev. B Date: 05/16/17 INSTRUCTION, DODGE TRUCKS INSTALLATION KIT (C2 LIFTGATES) DODGE 1500 PICKUPS, 2002 TO 2016 DODGE 2500 PICKUPS, 2003 TO 2016 KIT P/N 289492-01

More information

INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES)

INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES) LIFT CORPORATION Sht. 1 of 22 DSG# M-16-32 Rev. - Date: 12/13/16 INSTRUCTIONS, (FORD) SUPER DUTY INSTALLATION KIT (C2 PICKUP LIFTGATES) FORD SUPER DUTY F-250, F-350 & F-450 PICKUP TRUCKS, 2017 MODEL KIT

More information

M JULY 2017 GPTLR Liftgate www. maxonlift.com PRODUCTS, TUK-A-WAY GPTLR Maintenance Manual PRODUCT DOCUMENTATION PARTS PORTAL TUK-A-WAY GPTLR

M JULY 2017 GPTLR Liftgate www. maxonlift.com PRODUCTS, TUK-A-WAY GPTLR Maintenance Manual PRODUCT DOCUMENTATION PARTS PORTAL TUK-A-WAY GPTLR M-16-24 JULY 2017 To find maintenance information for your GPTLR Liftgate, go to www. maxonlift.com. Click the PRODUCTS, TUK-A-WAY & GPTLR buttons. Open the Maintenance Manual in the PRODUCT DOCUMENTATION

More information

TT-15 INSTALLATION INSTRUCTIONS SHOWN WITH OPTIONAL 2 PC. ALUMINUM PLATFORM AND LIGHT KIT

TT-15 INSTALLATION INSTRUCTIONS SHOWN WITH OPTIONAL 2 PC. ALUMINUM PLATFORM AND LIGHT KIT TM TOPLIFTER Tailgates By THIEMAN TT-15 INSTALLATION INSTRUCTIONS SHOWN WITH OPTIONAL 2 PC. ALUMINUM PLATFORM AND LIGHT KIT! IMPORTANT! KEEP IN VEHICLE! PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS

More information

M REV. A APRIL 2008 INSTALLATION MANUAL

M REV. A APRIL 2008 INSTALLATION MANUAL M-06-14 REV. A APRIL 2008 INSTALLATION MANUAL MAXON Lift Corp. 2008 TABLE OF CONTENTS WARNINGS... 3 STANDARD LIFTGATE COMPONENTS... 4 GPTWR-3 SERIES INSTALLATION PARTS BAGS... 5 VEHICLE REQUIREMENTS...

More information

INSTRUCTIONS, RAM DUAL REAR WHEEL TRUCKS INSTALLATION KIT (C2 LIFTGATES)

INSTRUCTIONS, RAM DUAL REAR WHEEL TRUCKS INSTALLATION KIT (C2 LIFTGATES) LIFT CORPORATION Sht. 1 of 23 DSG# M-15-25 Rev. B Date: 05/31/2017 INSTRUCTIONS, RAM DUAL REAR WHEEL TRUCKS INSTALLATION KIT (C2 LIFTGATES) RAM 3500 DUAL REAR WHEEL PICKUP TRUCKS, 2013 TO 2015 KIT P/N

More information

Cantilever Series Mounting Instructions Fullsize Sprinter Van (US) All except WB (AA) present

Cantilever Series Mounting Instructions Fullsize Sprinter Van (US) All except WB (AA) present Fullsize Sprinter Van (US) All except 3500 144 WB (AA)- 2007-present Preparing the Gate 1. Remove the platform, mounting kit, license plate assembly, and bridge assemblies, which are banded to the main

More information

and Original Series Pickup Lift Mounting Instructions Fullsize Nissan Titan Trucks present T-420 BOLT-ON GUSSET PART#5257

and Original Series Pickup Lift Mounting Instructions Fullsize Nissan Titan Trucks present T-420 BOLT-ON GUSSET PART#5257 and Original Series Pickup Lift Mounting Instructions Fullsize Nissan Titan Trucks- 2004-present Preparing the Gate 1. Remove the mounting hardware which is banded to the liftgate. 2. Verify mounting bracket

More information

Installation Manual MDL, DS, DT, SB

Installation Manual MDL, DS, DT, SB www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual MDL, DS, DT, SB 1250 lb. - 3000 lb. Capacity Rail Liftgates Last Change Date Page(s) Description 9-2013 14, 15,

More information

and Original Series Pickup Lift Mounting Instructions Fleetside Chevy & GMC Trucks Fleetside 4-door Chevy & GMC Trucks T-100

and Original Series Pickup Lift Mounting Instructions Fleetside Chevy & GMC Trucks Fleetside 4-door Chevy & GMC Trucks T-100 r ve and Original Series Pickup Lift Mounting Instructions Fleetside Chevy & GMC Trucks - 1960-1987 Fleetside 4-door Chevy & GMC Trucks - 1988-1991 Preparing the Gate 1. Remove the mounting hardware which

More information

ILT - Series. Troubleshooting: ILT Twinfold Dual Cylinder Folding Unit

ILT - Series. Troubleshooting: ILT Twinfold Dual Cylinder Folding Unit - Troubleshooting: Twinfold Dual Cylinder Folding Unit Table of content: Page 1) Gate overview...2 2) Gate does not lower down.3 3) Gate is not lifting up....4 4) Electrical schematic 5 5) Hydraulic schematic...6

More information

INSTALLATION MANUAL DMD-22 & DMD-33

INSTALLATION MANUAL DMD-22 & DMD-33 M-12-20 REV. E JULY 2016 INSTALLATION MANUAL DMD-22 & DMD-33 To fi nd maintenance & parts information for your DMD Liftgate, go to www.maxonlift. com. Click the PRODUCTS, RAILIFT & DMD buttons. Open the

More information

SELF DRILL SCREWS FILLER STRIP

SELF DRILL SCREWS FILLER STRIP r ve Pickup Lift Mounting Instructions Fullsize Ford Trucks- F-150 2015-present Preparing the Gate 1. Remove the mounting hardware which is banded to the liftgate. 2. Verify mounting bracket kit (Figure

More information

MODEL LR-2066 & LR-2866A HOIST INSTALLATION AND OPERATION MANUAL

MODEL LR-2066 & LR-2866A HOIST INSTALLATION AND OPERATION MANUAL TRUCK BODIES & EQUIPMENT INTERNATIONAL, Inc. Website: www.rugbymfg.com E-mail: sales@rugbymfg.com Phone: 1-800-869-9162 03 5839 MODEL LR-2066 & LR-2866A HOIST INSTALLATION AND OPERATION MANUAL Hoist Serial

More information

M REV B SEPTEMBER 2017

M REV B SEPTEMBER 2017 M-16-33 REV B SEPTEMBER 2017 To fi nd maintenance & parts information for your TE-25 or TE-30 Liftgate, go to www. maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-25/TE-30 buttons. Open the Maintenance

More information

Installation Manual MDL, DS, DT, SB

Installation Manual MDL, DS, DT, SB www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual MDL, DS, DT, SB 1250 lb. - 3000 lb. Capacity Rail Liftgates GR02909 Waltco Lift Corp. Waltco Lift Corp. Waltco

More information

Installation Manual C15, C20, C , 2000, 2500 lb. Capacity Flipaway Liftgates

Installation Manual C15, C20, C , 2000, 2500 lb. Capacity Flipaway Liftgates www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual C15, C20, C25 1600, 2000, 2500 lb. Capacity Flipaway Liftgates Last Change: Date Pages Description 4-2016 8, 19,

More information

and Original Series Pickup Lift Mounting Instructions T-150-T T-150 PART#5177 T-150-T

and Original Series Pickup Lift Mounting Instructions T-150-T T-150 PART#5177 T-150-T Fullsize Chevy & GMC Trucks- 988-999 Toyota Tundra- 2000-2006 Toyota T-00-993-999 Preparing the Gate r ve and Original Series Pickup Lift Mounting Instructions. Remove the mounting hardware which is banded

More information

Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered. Serving the Truck & Trailer Industry Since 1944 Attention Dealers: Please give this owners manual to the customer when the product is delivered. Call 800-535-9545 www.aeroindustries.com Indianapolis, IN

More information

Installation Manual BZ-33, BZ-44 Gen 5

Installation Manual BZ-33, BZ-44 Gen 5 www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual BZ-33, BZ-44 Gen 5 3300 lb. & 4400 lb. Capacity Cantilever Liftgates GR02912 Waltco Lift Corp. Waltco Lift Corp.

More information

LIFT CORP. CUSTOMER SERVICE: (562) (800) FAX: (888) Slauson Ave. Santa Fe Springs, CA TECHNICAL SERVICE: (800)

LIFT CORP. CUSTOMER SERVICE: (562) (800) FAX: (888) Slauson Ave. Santa Fe Springs, CA TECHNICAL SERVICE: (800) M-90-1 REV. B JAN. 2000 INSTALLATION MANUAL RC-2B RC-3B RC-4B RC-5B RC-6B RC-6K 11921 Slauson Avenue. Santa Fe Springs, CA. 90670 (800) 227-4116 C MAXON Lift Corp. 1999 LIFT CORP. CUSTOMER SERVICE: (562)

More information

Installation Manual C15, C20, C25

Installation Manual C15, C20, C25 www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual C15, C20, C25 1600, 2000, 2500 lb. Capacity Flipaway Liftgates Waltco Lift Corp. Waltco Lift Corp. Waltco Lift

More information

Cantilever Series Mounting Instructions Ram Promaster Extended Body (AH) Present

Cantilever Series Mounting Instructions Ram Promaster Extended Body (AH) Present Ram Promaster Extended Body (AH)- 2014-Present Preparing the Gate 1. Remove the platform, mounting kit, and bridge assemblies, which are banded to the main assembly. Leave the banding that holds the folding

More information

Parts Manual EM and EMTC 2500 lb. and 3300 lb. Capacity Flipaway Liftgates

Parts Manual EM and EMTC 2500 lb. and 3300 lb. Capacity Flipaway Liftgates www.waltco.com Phone: 800.4.5685 parts@waltco.com Fax: 800.4.5684 Parts Manual EM and EMTC 2500 lb. and 3300 lb. Capacity Flipaway Liftgates This manual identifies parts for Liftgates manufactured: /200

More information

M REV. D APRIL 2008 INSTALLATION MANUAL GPTLR-25, GPTLR-33, GPTLR-44, & GPTLR-55

M REV. D APRIL 2008 INSTALLATION MANUAL GPTLR-25, GPTLR-33, GPTLR-44, & GPTLR-55 M-04-06 REV. D APRIL 2008 INSTALLATION MANUAL GPTLR-25, GPTLR-33, GPTLR-44, & GPTLR-55 MAXON Lift Corp. 2008 TABLE OF CONTENTS GPTLR LIFTGATE COMPONENTS... 5 GPTLR-SERIES INSTALLATION PARTS BOX... 6 VEHICLE

More information

Installation Instructions Z-Gate Shifter

Installation Instructions Z-Gate Shifter Installation Instructions Z-Gate Shifter Part Number 80681 1998, 2001 by B&M Racing and Performance Products The B&M Z-Gate shifter can be used in vehicles equipped with most popular three speed automatic

More information

M SEPTEMBER 2017

M SEPTEMBER 2017 M-17-33 SEPTEMBER 2017 To fi nd maintenance & parts information for your TE-15 or TE-20 Liftgate, go to www. maxonlift.com. Click the PRODUCTS, TUK-A-WAY and TE-15/TE-20 buttons. Open the Maintenance Manual

More information

A B C D E F. Tools Required (supplied by others)

A B C D E F. Tools Required (supplied by others) Page 1 of 17 Parts List Below Deck Automatic Retractable Security Cover Kit (1) Tube End Bearing Plate (A) (1) Rope Reel and Cover Drum Motor Assembly (B) (1) Cover Drum (1) Pulley Support Channel (2)

More information

Z-Gate Universal Shifter

Z-Gate Universal Shifter Installation Instructions Z-Gate Universal Shifter Fits: GM, Ford, Lincoln and Chrysler Transmissions See Application Guide for Specific Applications Part #80681 Rev 06/01/2018 WORK SAFELY! For maximum

More information

Installation Manual. LPR4500RB Hide-A-Way LPR45RBSR Hide-A-Way Trailer Rear Gate

Installation Manual. LPR4500RB Hide-A-Way LPR45RBSR Hide-A-Way Trailer Rear Gate Installation Manual LPR4500RB Hide-A-Way LPR45RBSR Hide-A-Way Trailer Rear Gate LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 1-866-539-6261 513-891-6210 Fax 513-891-4901

More information

LIFT N LOAD INSTALLATION, MAINTENANCE, & SAFETY INSTRUCTIONS (800)

LIFT N LOAD INSTALLATION, MAINTENANCE, & SAFETY INSTRUCTIONS (800) LIFT N LOAD INSTALLATION, MAINTENANCE, & SAFETY INSTRUCTIONS (800) 272-6276 001-321-757-7611 www.cramarotarps.com Plants In: Delaware, Florida, Massachusetts, Nevada, Ohio, and Canada General Information

More information

Installation Instructions

Installation Instructions Installation Instructions Jeep JK 2-Door (2011 Present) Mounting Bracket and Air Line System Kit for ARB On-Board Twin Air Compressor (CKMTA12) Made in the USA Kit Contents: 1 Flat Bracket 1 Formed Bracket

More information

Installation Manual HLF-25, 30, 40, & , 3000, 4000, & 5000 lb. Capacity Flipaway Liftgates

Installation Manual HLF-25, 30, 40, & , 3000, 4000, & 5000 lb. Capacity Flipaway Liftgates www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual HLF-25, 30, 40, & 50 2500, 3000, 4000, & 5000 lb. Capacity Flipaway Liftgates Last Change Date Page(s) Description

More information

OWNER'S / OPERATOR'S MANUAL. 650 Series 650 LB Capacity

OWNER'S / OPERATOR'S MANUAL. 650 Series 650 LB Capacity Woodbine, Iowa Made in America OWNER'S / OPERATOR'S MANUAL Safety Information Warranty Information Operator's Instructions Maintenance Instructions Parts List 650 Series 650 LB Capacity! CAUTION Before

More information

and Original Series Pickup Lift Mounting Instructions Fullsize Chevy & GMC Trucks: 1500 & 2500 LD HD & 3500HD BOLT-ON GUSSET

and Original Series Pickup Lift Mounting Instructions Fullsize Chevy & GMC Trucks: 1500 & 2500 LD HD & 3500HD BOLT-ON GUSSET r ve and Original Series Pickup Lift Mounting Instructions Fullsize Chevy & GMC Trucks: 1500 & 2500 LD 1999-2007 2500HD & 3500HD 2000-2007 Preparing the Gate 1. Remove the mounting hardware which is banded

More information

Stowe Cargo Management System

Stowe Cargo Management System Installation Guide Stowe Cargo Management System Table of Contents 1. Pre-Installation (Page 2) a. Notes, Installation Kit contents & Tools needed 2. How to Install the Stowe Cargo Management System (Pages

More information

Cantilever Series Mounting Instructions Chevy Express (AD) present

Cantilever Series Mounting Instructions Chevy Express (AD) present Chevy Express (AD)- 2003-present Preparing the Gate 1. Remove the platform, mounting kit, and bridge assemblies, which are banded to the main assembly. Leave the banding that holds the folding cylinder

More information

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V. Extended Capacity Replacement Tank for Diesel Chevrolet / GMC Trucks

TITAN Fuel Tanks. INSTALLATION INSTRUCTIONS G e n e r a t i o n V. Extended Capacity Replacement Tank for Diesel Chevrolet / GMC Trucks Important: Please read these instructions carefully and completely before starting the installation. TITAN Fuel Tanks INSTALLATION INSTRUCTIONS G e n e r a t i o n V Extended Capacity Replacement Tank

More information

G-170. r ve Pickup Lift Mounting Instructions Fullsize Chevy & GMC Trucks- 1500, 2500 & 3500: 2007-present

G-170. r ve Pickup Lift Mounting Instructions Fullsize Chevy & GMC Trucks- 1500, 2500 & 3500: 2007-present Fullsize Chevy & GMC Trucks- 1500, 2500 & 3500: 2007-present Preparing the Gate 1. Remove the mounting hardware which is banded to the liftgate. 2. Verify mounting bracket kit (Figure 1 and Table 1). 18-5/8"

More information

Cantilever Series Mounting Instructions Fullsize Sprinter Van (US) WB (AB) present

Cantilever Series Mounting Instructions Fullsize Sprinter Van (US) WB (AB) present Fullsize Sprinter Van (US) 3500 144 WB (AB)- 2007-present Preparing the Gate 1. Remove the platform, mounting kit, license plate assembly, and bridge assemblies, which are banded to the main assembly.

More information

Installation, Maintenance and Service Manual Power Cord

Installation, Maintenance and Service Manual Power Cord Installation, Maintenance and Service Manual Power Cord 45-081, REV. 8/14 1 of 8 Table Of Contents Section 1 Installation Procedure... 3 1.1 General...3 1.2 Sheave installation...4 1.3 Anchor installation...4

More information

Easy Cover. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered.

Easy Cover. Installation Instructions. Attention Dealers: Please give this owners manual to the customer when the product is delivered. Serving the Truck & Trailer Industry Since 944 Easy Cover Attention Dealers: Please give this owners manual to the customer when the product is delivered. Call 00-3-94 www.aeroindustries.com Indianapolis,

More information

TT-12 OWNERS MANUAL/PARTS LIST

TT-12 OWNERS MANUAL/PARTS LIST TOPLIFTER Tailgates By THIEMAN TT-12 OWNERS MANUAL/PARTS LIST SHOWN WITH OPTIONAL 2 PC. ALUMINUM PLATFORM! IMPORTANT! KEEP IN VEHICLE! PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING

More information

M APRIL 2012 INSTALLATION MANUAL DMD-22 & DMD-33

M APRIL 2012 INSTALLATION MANUAL DMD-22 & DMD-33 M-11-13 APRIL 2012 INSTALLATION MANUAL DMD-22 & DMD-33 MAXON Lift Corp. 2012 TABLE OF CONTENTS WARNINGS... 3 NOTICE... 4 VEHICLE REQUIREMENTS... 5 BODY STRENGTH... 5 INSTALLED LIFTGATE... 7 LIFTGATE INSTALLATION

More information

JEEVES. JEEVES Installation Manual. Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market

JEEVES. JEEVES Installation Manual. Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market 1 888-323-8755 www.nwlifts.com JEEVES Installation Manual The Easiest Do-It-Yourself Dumbwaiter on the Market This manual will cover the installation procedure step-by-step. The installation of this dumbwaiter

More information

Post Driver Attachment

Post Driver Attachment Attachment (Shown with Optional Power Cell Rotator) Models - 600, 850 Safety Instructions This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully

More information

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS 2807 INSTALLATION INSTRUCTIONS SECTION - AIR SPRING SECTION 2 - AIR ACCESSORY -6 ! IMPORTANT PLEASE DON T HURT YOURSELF, YOUR KIT OR YOUR VEHICLE. TAKE A MINUTE TO READ THIS IMPORTANT INFORMATION. This

More information

ILSL PARTS MANUAL. Rev. 1.0, Date Part #

ILSL PARTS MANUAL. Rev. 1.0, Date Part # ILSL PARTS MANUAL Rev. 1.0, Date 02-13-2014 Part #90-1614-000 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844 Fax (562)-924-8318 572 Whitehead Road, Trenton, NJ 08619 Tel (609)-587-4200 Fax (609)-587-4201

More information

Installation Manual EM25, EM , 3300 lb. Capacity Flipaway Liftgates

Installation Manual EM25, EM , 3300 lb. Capacity Flipaway Liftgates www.waltco.com Phone: 800.411.5685 parts@waltco.com Fax: 800.411.5684 Installation Manual EM25, EM33 2500, 3300 lb. Capacity Flipaway Liftgates Last Change Date Page(s) Description 4-2016 28, 43 P28 Added

More information