East Manufacturing Corporation

Transcription

1 East Manufacturing Corporation Volume revised 0/ ef

2 EAST HARDWARE TABLE OF CONTENTS CATEGORY PAGE NO ALUMINUM TAILGATE HARDWARE 3 HOIST & ALUM. BULKHEAD HARDWARE 7 BODY HARDWARE 8 HARDWARE FOR STEEL BODY 0 TAILGATE AIR CYLINDERS & VALVES LANDING GEAR MUD FLAPS 3 HARDWARE FOR FRAMELESS 4 HARDWARE FOR PLATFORM 6 PLATFORM LOAD SECUREMENT 7 HARDWARE FOR UNLOADER / TIPPER 8 HARDWARE FOR GENESIS 0 HARDWARE GENESIS HYBRID 7 EAST HARDWARE KITS 3

3 ALUMINUM TAILGATE HARDWARE Standard Top Pin Stainless Steel Pin Shim Weld On Retainer Pin Washer " x /" Carriage Bolt (used to attach top pin) /" Flat Washer /" x 3 Lock Nut TOP HARDWARE Threaded Top Pin (side swing applications) 3/6" Safety Clip Nut & Handle ( side swing) Standard Bolt-On Top Hinge 90 Degree 5/8" Pin 3/6" Safety Clip Two Way Overslung (pass side) Hinge Two Way Overslung (driver side) Hinge 5 /" x 3/4" Bolt 3/4" Hex Nut Overslung Hinge Pin Overlsung Hinge Block Overslung Hinge Pin Hinge / Side Swing Pin Lynch Pin Safety Clip Side Swing Pin with Handle Lynch Pin Safety Clip Old Style Overslung Hinge (90 degree Frame type trls) Old Style Overslung Hinge (45 degree Frameless trls) Overslung Hinge (0 degree rear pocket) Overlsung Hinge (two bolts - pass side) Overlsung Hinge (two bolts - driver side) PAGE 3

4 Sliding Top Hardware Assy. (pass. Side) Sliding Top Hardware Assy. (dr. Side) Sliding Hardware Pin Long Top Tailgate Pin Safety Pin Clip ALUMINUM TAILGATE HARDWARE TOP HARDWARE Continued BOTTOM HARDWARE Bottom Tailgate Pin Old Style Hook & Latch 970 to 985 (Genesis Hybrid) Current Hook & Latch (sheet & post / inbd Gen.) 85 to present Top Left Side Mechanical Hook / Latch Tailgate Linkage SAFETY HARDWARE Aluminum Body / Tailgate Safety Winder Kit Kit Contains: Winder Only Winder Pocket Bracket Winder Gate Bracket Winder Pin Winder Safety Clip Safety Winder Only Safety Winder Gate Bracket Bracket Extrusion (Std Tailgate Bottom) Pocket Bracket (replaces on Side Applications) Bracket Extrusion (Tailgate Bottom Genesis Trailer) " Winder Block (Fall Away Type / Outboard Genesis) /8" x -5/8" Winder Pin Safety Hair Pin Clip PAGE 4

5 " Spreader Chain " Spreader Chain Spreader Chain Kit (based on 40" chain) Kit Contains: pc " Chains pc / x -/ Bolt pc Cast Hook pc / Hex Nut pc Tailgate Gusset pc / Flat Washer pc Chain Keyhole pc / Lock Washer pc Chain Angle pc Chain Protector ALUMINUM TAILGATE HARDWARE SPREADER CHAIN MISC S Extruded Aluminum Chain Keyhole Weld-On Aluminum Tarp Hook Tailgate Spreader Chain Angle Tailgate Gusset with Hole Coal Door Linkage Coal Door Eyelet Coal Door Actuation Handle Split Bearing Block - Top Half Split Bearing Block - Bottom Half /-3 x -/" SHCS Allen Head Bolt Stainless /4" Straight Grease Zerk degree 5/8" Pin Safety Clip LOGOS Domed East 4.5 Adhesive Logo Domed East.75 Adhesive Logo (bulkhead & tailgate) Mounting Plate for 4.5" Domed East Logo Mounting Plate for.75" Domed East Logo " X 5.75" East Logo Decal PAGE 5

6 ALUMINUM TAILGATE HARDWARE TAILGATE SIDE SWING HARDWARE WELD-ON TAILGATE ROLLER ASSIST Item - Shaft item - UHMW Roller item 3 - " Snap Ring Tailgate Roller Guide Gate Guide Ramp Gate Guide Gusset RAMP ASSEMBLY Cast Aluminum Side Swing Gate Hinge Cast Aluminum Side Swing Pocket Hinge (RH) Cast Aluminum Side Swing Pocket Hinge (LH) 3/4" Side Swing Pin Two Top Overslung Gate Hinge Passenger Side Two Top Overslung Gate Hinge Driver Side " x 3/4" Bolt /4" Hex Nuts Overslung Hinge Pin " x /" 3thd Bolt Extruded Aluminum Side Swing Hinge - Gate Extruded Aluminum Side Swing Hinge - Pocket TAILGATE SIDE SWING PINS /4" Side Swing Pin /4" Side Swing Pin 4-/"L (steel side swing hinge) /4" Side Swing Pin -3/4"L /4" Side Swing Pin 3-3/4"L /4" Side Swing Pin 7-/"L /4" Side Swing Pin 9"L /4" Side Swing Pin 4"L Hair Pin Safety Clip PAGE 6

7 HOIST / ALUMINUM BULKHEAD HARDWARE Hoist Hardware Hoist Pin Washer /8" Hoist Pin Washer 3/6" Hoist Pin Washer /4" Hoist Pin Washer 3/8" Standard Top A-Frame Hoist Mount " x /" A-Frame Bolt (0 required) /" Flat Washer /" Crimped Hex Lock Nut " x 3-7/8" Top Hoist Pin " x 0" Bottom Hoist Pin.03ID x 3-/" L Lower Hoist Tube Bushing Bulkhead Man Door Installation Kit Kit Contains: Part Number Description Door Door Support Door Frame Door Handle Bolt /"-3 x /" GR 5 Bolt SAE Flat Washer /" Nylok Lock Nut /" Wear Pad for Door Handle /4" Aluminum Piano Hinge Door Weather Seal QTY 4' Bulkhead Man Door Bulkhead Hardware Shovel Holder - Handle Shovel holder - Double Ear Tarp Basket Rolled Tarp Basket Cast Aluminum Tarp Hook X 8 Rubber BH Inspection Flap Aluminum Retainer Strap PAGE 7

8 Trailer Body Dump Hinge Parts KIT Description Part No Rear Dump Hinge Shoe ' X -3/4"ID /" wall Hinge Pin /8"x -3/4" ID Weld on Washer /4" x -3/4" ID Shim Washer /8" x -3/4" ID Shim Washer Frame Bushing /" x " Bolt /" Hex Nut /" Flat Washer /" Lock Washer BODY HARDWARE Quantity Item Straight Truck Body Dump Hinge Parts Description Part No Rear Dump Hinge Shoe ' X -3/4"ID /" wall Hinge Pin /8"x -3/4" ID Weld on Washer /4" x -3/4" ID Shim Washer /8" x -3/4" ID Shim Washer Frame Bushing (Frame Bushing welded to Mount Assy.) /" x " Bolt /" Hex Nut /" Flat Washer /" Lock Washer Rear Hinge Mount Assembly Quantity Item PAGE 8

9 BODY HARDWARE Body Hardware Weld on Cast Step Cast Aluminum Tarp Hook /4" Quiet Ride Pad /6"L Quiet Ride Doghouse (96" w trl) /6"L Quiet Ride Doghouse (0"w trl) /4" Quiet Ride Pad (Genesis II floor) Body Hold Down Body Hold Down Mounting Angle Dump Body Level Indicator " Heat Diversion Box " Heat Diversion Box PAGE 9

10 Part No. Description STEEL BODY HARDWARE Hardware Steel Safety Winder Kit Steel Coal Door Eyelet Steel Keyhole Lug Steel Weld On Hook Steel Front Weld on Tarp Hook Forged Steel Weld-On Step Body Hold Down Body Hold Down Mounting Angle Shovel Holder (hanger - req) Shovel Holder (handle) PAGE 0

11 TAILGATE CYLINDERS TAILGATE CYL VALVES Lockable In-Cab Valve Tailgate Decal for Lockable valve Toggle Type Frame Mt. Valve Tailgate Cover Plate for Toggle Type Valve Ball Rotating Valve Tailgate Cover Plate for Ball Type Valve Push / Pull Valve (used with Velvac Cyls.) TAILGATE CYLINDER /8" Bent Clevis /8" Clevis Pin /8" Hex Nut /8" Flat Washer /8" Lock Washer /8" Jam Nut Haldex Cylinder Only T G Cylinder Kit. 5/8" jam nut / bent clevis w/ pin 5/8" nuts / flat washer / lock washer MGM Cylinder (5/8" shaft) (976 to 98) Heavy Duty Cylinder Cylinder Only Dump Trailer Cyl. Kit Tailgate Cylinder (Tipper Trailers) PAGE

12 LANDING GEAR ASSOCIATED PARTS Long Crank Handle - (dumps / platforms) - sq hole Crank Handle Holder Std Crank Handle - short (unloader / tipper) Crank Handle #49 Landing Gear - round hole /" Arm Brace " Arm Brace " Arm Brace " Arm Brace Adjustable Landing Gear Brace Aluminum 8-/" Arm Brace Aluminum 33" Arm Brace Aluminum 38" Arm Brace Aluminum Frame (dump) weld on arm bracket Bolt Arm Brace Bracket (BST,BST II, MMX, DUMP FR ALUM) Note: will replace when inventory is depleted. JOST Dump Trailers " Landing Gear Set Cross Shaft (96"w trailer) 35-5/8" Cross Shaft (0"w trailer) 4-5/8" C x 0 x 4.5 Sand Shoe B0036 Sand Shoe Axle Platform Trailers " Landing Gear Set Cross Shaft (96"w trailer) Cross Shaft (0"w trailer) Brace (96"w) (Qty ) Brace (0"w) (Qty ) Single Drop Trailers " Landing Gear Set Cross Shaft (96"w trailer) Cross Shaft (0"w trailer) Brace (96"w) (Qty 4) Brace (0"w) (Qty 4) Jost Drop Stand Landing Gear PAGE

13 MUD FLAPS DUMP / TIPPER / UNLOADER /4" x " x 3-/4" Doghouse Cover Flap Aluminum Retainer Strap " X 0" Front Body Fender Flap " x 6" Intermediate Mud Flap (Half / Full Fender Mud Flap) " x 30" Rear Mud Flap " x 36" Rear Mud Flap " x 4" Rear Mud Flap (shown) Mud Flap Strap Mud Flap Strap with Hook " x 36" Center Mud Flap Chassis Mounting Bracket Center Flap Strap 4"L Anti-Sail Bracket (pr) Anti-Sail Bracket with East Logo PLATFORM TRAILER " X 7" Plastic Mud Flap (single drop trls) " x 38" Plastic Mud Flap PAGE 3

14 UNIQUE TO FRAMELESS TRAILERS HARDWARE Frameless Upper Coupler Assembly /" Lower Hoist Pin 3-7/8" Top Hoist Pin Stationary Tractor Fifthwheel Locking Kit Sliding Tractor Fifthwheel Locking Kit (see page for kit info) Frameless Breakaway Upper Coupler Assembly Pin Suport Strap ( req) Center Pin Support ( req) Center Pin for Breakaway Coupler " Outer Pin (pcs required) Upper Coupler Saddles (stainless - per coupler) Welded Steel Guide A Upper Coupler Bolt Kit Weld On Retainer Washer A A Note: May, 0 Draft Arm Retainer Hooks no longer used. Lower Pin Lengths Reflect this change Universal 7/8" Suspension Spacer 96"w Trailer Universal 7/8" Suspension Spacer 0"w Trailer Load Bearing Aluminum Dollie Mount Plate LH A Load Bearing Aluminum Dollie Mount Plate RH B A B Aluminum Dollie Mount Assy Quiet Ride Pad (4 per each side) (5 each side for Gen II floor) D/A Stiffener " D/A Stiffener PAGE 4

15 UNIQUE TO FRAMELESS TRAILERS HARDWARE Aluminum Draft Arm End Coupler Steel Draft Arm End Bushing Steel Draft Arm End Straps Diamond Plate Outer Cover Plate 080- Pivot Bracket Smooth Cover w/ Light Hole Model 60 Mid Mount Turn Lamp (LED) Model 60 Rubber Grommet Rear Body Pivot Bracket Outer Pivot Bracket (alum) Two Piece Outer Pivot Bracket Inner Pivot Bracket (alum) (Pass Side) Inner Pivot Bracket (alum) (Driver Side) Inner Pivot Bracket Assy (Pass Side) Inner Pivot Bracket Assy (Driver Side) Sub-Frame Front Skirt (96" wide trailer) Sub-frame Front Skirt (0" wide trailer) Tire Carrier Bracket (center) Tire Carrier Mounting Bracket (LH) Tire Carrier Mounting Bracket (RH) Manifold Air Bracket PAGE 5

16 UNIQUE TO PLATFORM TRAILERS Cast Aluminum Weld On Tarp Hook Current Weld on Stake Pocket Pipe Spools Wide Groove 6ft Long Tarp Bar "w Red / White D.O.T. Conspicuity Tape (50ft roll) Side Rail Area Hollow Rubber Dock Bumper Backing Plate for Hollow Dock Bumper 88" Hvy Horizonal Bumper Extrusion (96"w trailer)* 94" Hvy Horizonal Bumper Extrusion (0"w trailer) 74" Bumper Reinforcement Extrusion* 80" Bumper Reinforcement Extrusion Bumper Horizonal End Cap ( req per Bumper assembly)* New Style Bumper Verticals ( req per Bumper assembly)* Plastic 4" x 38" Mud Flap (light gray w/ East logo) Mud Flap Strap Weld On Half Step (right side) A Weld On Half Step (left side) B *Note: Parts needed to complete an ICC Bumper Assy for 96"w trailer. Rear Area / ICC Bumper A B Dollie Mounts Dollie Mount - Driver Side Dollie Mount - Passenger Side 984 to / current 99 / current Ring & Chain Dollie Arm Bracket (weld on) Jost Landing Gear Set (Platform Trailer - 96" & 0"w) Jost Landing Gear Set (Drop Deck Trailer - 96" & 0"w) Cross Shaft (Platform & Drop Deck - 96"w) Cross Shaft (Platform & Drop Deck - 0"w) Dollie Brace (Platform) ( required) Dollie Brace (Platform) ( required) Dollie Brace Drop Deck ( required) Bottom Weather Seal (per foot) Bulkhead Stake 50-/4" (48" side kit) Bulkhead Stake 6-/" (60" side kit) Weld On Cast Rope Hook Weld On Cast Step Low Mount Mud Flap Bracket Dollie Mounting Bulkhead Components Univeral Suspension Spacer (96"w trailer) Univeral Suspension Spacer (0"w trailer) PAGE 6

17 PLATFORM LOAD SECUREMENT Tie Downs Floor Tie Down Assembly Removeavble Aluminum Extruded Tie Down (Note: will accommodate flat end strap hooks) Extruded Strap Hangar (East Intregrated Rail ) Extruded Strap Hangar (Double "L" Winch Track ) Sliding "J " Hook (East Intregrated Rail) Load Strap Hangar East Sliding Winch (East Intregrated Rail ) Sliding Strap Winches Sliding Winch (Double "L" Winch Track) Three Bar Winch Low Profile Three Bar Winch Standard Profile 4" Wide x 30ft Long Load Winch Strap w/ Flat End Hook Winch Load Straps " Wide x 7ft Long Load Winch Strap (used w/ " ratchet) " Wid Ratchet Winch Strap Complete Assembly " Wide Ratchet Winch Strap Complete Assembly Misc Load Tie Down Chrome Winch Bar Chrome Winch Bar (Ratchet Binder use also) ft Double "L" Winch Track Winch Track Hangar (East Platform Radius Crossmember) PAGE 7

18 UNLOADER & TIPPER TRAILERS Upper Cross Tube Mounting Bracket Lower Cross Tube Mounting Bracket " Cross Tube (96"w Trailers) " Cross Tube (0"w Trailers) Spring Stl Cross Brace (Genesis Trailers) Spring Stl Cross Brace (Sheet & Post Trailers) Cross Tube /Spring Brace (see page 39 for kit) (see page 39 for kit) Bulkhead Bulkhead Catwalk with Hand Rail () Bulkhead Ladder () Inner Ladder Mounting Gusset (3) Outer ladder Mounting Gusset (4) /4" Gray Ladder Grip (per ladder) (5) Hydraulic Hose Hanger ( hose) (6) Hydraulic Coupler Plate Fifthwheel Tipper Hat-Box Fifth Wheel Plate Assembly "w Unloader Fifth Wheel Plate Assembly "w Unloader Fifth Wheel Plate Assembly Mounting Bracket (Holland Dollies) () Mounting Bracket Gusset (5 req) () Mounting Angle (4 req) (3) Dollie Brace (req) (4) Dollie Crossmember (96"w trailer) (5) Dollie Crossmember (0"w trailer) Bottom Unloader Rail (see vol 4 W.F. body parts) (6) Cross Brace (96"w trailer) (7) Cross Brace (0"w Trailer) Body Crossmembers (see vol 4 W.F. body parts) (8) Landing Gear Outboard Mount Bracket (Jost Landing Gear) Doubler Plate Reinforcement (Jost Landing Gear) PAGE 8

19 UNLOADER & TIPPER TRAILERS Degree Mud Flap Bracket Trailer Rear Steel Tow Hook Laminated Dock Bumper TAILGATE Top Passenger Side Overslung Hinge. (pictured) Top Driver Side Overslung Hinge Two Way Overslung (pass side) Hinge Two Way Overslung (driver side) Hinge /" x 3/4" Bolt /4" Hex Nut Overslung Hinge Pin Pocket Extruded Side Swing Hinge Gate Extruded Side Swing Hinge /4" x -3/4" Hinge Pin 3/4" x 7-/" Hinge Pin 3/4" x 4" Hinge Pin Safety Hair Pin Clip Tailgate Linkage Mid Mount Hook & Latch Bottom Hook & Latch Mech. Gate Hardware Bar (sub assy) Hinges DR Mech. Gate Hardware Bar (sub assy) Hinges PS Mech. Gate Hardware Handle Assy. Hinges DR Mech. Gate Hardware Handle Assy. Hinges PS " x 95" Pocket Linkage Rod Assembly " x 8" Pocket Linkage Rod Assembly " x 98" Pocket Linkage Rod Assembly " x 0" Pocket Linkage Rod Assembly " x 00" Floor Linkage Rod Assembly " x " Floor Linkage Rod Assembly " Gate in Gate Ladder Outer Gate Winder Plate (gate in gate) Cast Weld On Step Cast Weld On Tarp Hook Extruded Aluminum Chain Keyhole PAGE 9

20 UNIQUE TO GENESIS TRAILERS TOP T.G.HARDWARE Extruded Top Hinge (Genesis Style Gate) Driver Side Overslung Hinge Block (outboard) Pass Side Overslung Hinge Block (outboard) Driver Side Side Swing Hinge Block (outboard) w/ Internal Ground Control Passenger Side Overslung Hinge (outboard) Driver Side Overslung Hinge (outboard) Overslung Hinge Pin Overslung Side Swing Hinge (outboard) PAGE 0

21 UNIQUE TO GENESIS TRAILERS BOTTOM T.G. HDWE Bottom Hook & Latch Assy. (outboard) Genesis Linkage Assembly Pass. Side Hook & Latch Assy. Genesis Tipper Driver Side Hook & Latch Assy. Genesis Tipper Note: Pass.& Driver Side due to grease zerk location Tailgate Pin Pass. Side W/ Mtg Plate Attached Driver Side W/ Mtg Plate Attached T.G. SAFETY HDWE Genesis Tailgate Winder " Winder Block (Fall Away Type / Outboard Genesis) Bracket Extrusion (Tailgate Bottom Genesis Trailer) PAGE

22 UNIQUE TO GENESIS TRAILERS BODY HARDWARE Driver Side Mud Flap Bracket (inboard) w/ Extruded Skirt - floor mount Passenger Side Mud Flap Bracket (inboard) w/ Extruded Skirt - floor mount Weld-On Step SP SP Pass. Side Reinforcement Pocket Extrusion Driver Side Reinforcement Pocket Extrusion "L Side Skirt Extrusion 88-/" Side Skirt Extrusion 6ft Side Skirt Extrusion SP SP SP Top Rail OUTBOARD Genesis Dump (Specify length for complete part number) Bottom Rub Rail OUTBOARD Genesis Dump (Specify length for complete part number) Bottom Rub Rail INBOARD Genesis Dump (Specify length for complete part number) SP Top 4-/" Rail INBOARD Genesis Dump (Specify length for complete part number) SP 3 Void.05 Extruded Side Panel SP 3 Void.40 Extruded Side Panel SP 3 Void.80 Extruded Side Panel (Specify length for complete part number) PAGE

23 OUTBOARD SIDE SWING UNIQUE TO GENESIS TRAILERS Two Way Hinge Pass Side (st generation) " x 3/4" Bolt /4" USS Hex Nut Overslung Hinge Pin Pocket Side Swing Hinge (st generation) Gate Side Swing Hinge (st generation) " side swing pin Top Steel Hinge Assembly PS (Outboard & Hybrid) Top Steel Hinge Assembly DS (Outboard & Hybrid) " x 5" Bolt " USS Hex Nut Top Aluminum Gate Hinge (Outboard & Hybrid) Aluminum Gate Pocket Hinge (Outboard & Hybrid) Aluminum Gate Bottom Hinge (Outboard & Hybrid) Gate Riser Assist Block Gate Riser Assembly PAGE 3

24 OUTBOARD SIDE SWING contd. UNIQUE TO GENESIS TRAILERS SP Pass. Side Outbd Pocket Overslung Side Swing (Lengths vary - Measure length for proper application) SP Pass. Side Outbd Pocket Overslung Side Swing (Lengths vary - Measure length for proper application) Tailgate Riser Assist (for OB side swing gates) Gate Riser OUTBOARD TAILGATE EXTRUSIONS Bottom Genesis Tailgate Extrusion 00.5" L Bottom Genesis Tailgate Extrusion 04" L SP Vertical Genesis OB Tailgate Extrusion SMOOTH SIDE TIPPER TAILGATE Tipper Tailgate Extrusion 0" Tipper Tailgate Top Hinge (no notch) Assembly PAGE 4

25 UNIQUE TO GENESIS TRAILERS INTERNAL GROUND CONTROL ASSEMBLIES Access Hole Cover Clevis Pin 9/3" x -/6" Fabricated Pin Handle Bushing Ground Control Handle Offset Ground Control Handle OUTBOARD GENESIS Upper Arm & Sleeve /8" x -/" Cotter Pin Quick Release Pin Driver Side Hinge Block SP 0 Driverside Outboard Pocket (lengths vary) SP SP PAGE 5

26 UNIQUE TO GENESIS TRAILERS INTERNAL GROUND CONTROL ASSEMBLIES SP SP ` 3 4 Pocket Extrusion(lengths vary) DS Outer Pocket (lengths vary) DS Hinge Block Arm & Sleeve Guide INBOARD GENESIS SP 5 6 Upper Arm & Sleeve Linkage Rod Assy (lengths vary) Handle Assy. (see figure ) Hook & Latch Assy Top Cover Plate Cover Plate Note: "SP" represents specify lengths due to different side heights of trailers. Figure PAGE 6

27 GENESIS HYBRID TRAILERS TOP T.G. HDWE Genesis Out Board Overslung Hinge Driver Side Genesis Out Board Overslung Hinge Passenger Side Overslung Hinge Out Board Genesis Pass Side Overslung Hinge Out Board Genesis Driver Side Pass Side Hinge Block w/ cut out for P.S. Side Swing Dr Side Hinge Block w/ cut out for P.S. Side Swing Overslung Hinge Pin (Outbd Genesis) BOTTOM T.G. HDWE Bottom Hook & Latch Assembly Tailgate Linkage Assembly Tailgate Safety Winder (winder only) Tailgate Winder Bracket Tailgate Winder Bracket Spacer Tailgate Winder Body Bracket -/" x 5/8" Pin (winder pin) Hair Pin Safety Clip PAGE 7

28 GENESIS HYBRID TRAILERS Genesis Hybrid Standard Side Swing Kit (Pass Side) Illustration Illustration 6 Illustration Illustration 5 Illustration 3 Illustration 4 QUANTITY Genesis Hybrid Tailgate Side-Swing Parts Listing ILLUSTRATION # PART NUMBER Two-Way Top Hinge Assembly(PS) (shown) Two-Way Top Hinge Assembly (Dr Side) Top Gate Hinge (aluminum gate) Pass Side Hinge Block cut out for P.S. Swing " x " USS Bolt " USS Hex Lock Nut Bottom Gate Hinge (aluminum gate) Bottom Pocket Hinge (aluminum gate) -3/4" x 3/4" Side Swing Pin Safety Clip /4"od x -3/6"id x /4"thk Washer Spreader Chain Mounting Gusset 40" Spreader Chain / x /" USS Bolt /" USS Hex Nut /" Lock Washer Cast Aluminum Tarp Hook Extruded Chain Keyhole Overslung Side Swing Pin Safety Lynch Pin Clip Dr Side Hinge Block cut out for P.S. Swing Single Pin Holder PAGE 8

29 GENESIS HYBRID TRAILERS Genesis Hybrid Bulhead Man Door Kit * 3 4* QUANTITY 4 4 PART NUMBER Genesis Hybrid Man Door Parts Listing Door Assembly (item ) Door Frame (item 3) DOOR ASSEMBLY PARTS LIST Door Only Door Support Hinge, 3" Stainless Steel Closure Handle (item ) Bolt, /"-0 x -/" GR5 zinc plated / hex head Washer, /" SAE Flat /" Nylock Nut zinc plated Hybrid Man Door Step Assy (item 4) (*optional) Hybrid Man Door Grab handle (item 5) (*optional) Counter Sunk /4" x -/4" Stainless Screw /4" Nylok Stainless Lock Nut PAGE 9

30 " Hybrid Coal Door Assembly GENESIS HYBRID TRAILERS COAL DOOR ASSEMBLIES QTY Door " Frame Top Cap " Door Bearing Block Spacer Split Bearing Bottom Split Bearing Top " Coal Door Handle Coal Door Linkage Stop Pad Coal Door Stop /-3 x -/ SHCS /4" Grease Zerk Bolt Flow Control Actuation Handle /8" Clevis Pin /8" x -/" Cotter Pin Reinforcement Slider Ass'y " Door Coal Door Eyelets " Hybrid Coal Door Assembly Coal Door Linkage Coal Door Eyelet QTY Door 0" Frame Top Cap 0" Door Slider assy 0" Door Bearing Block Spacer Split Bearing Bottom Split Bearing Top Hybrid 0" Handle Cold Door Linkage Stop Pad Coal Door Stop /-3 x -/ SHCS /4" Grease Zerk /8" Clevis Pin /8" x -/" Cotter Pin Plate Spacer Actuation Handle Control Flow Bolt Stiffener 0" Door Reinforcement Coal Door Eyelets Split Bearing Block - Top Half Split Bearing Block - Bottom Half /-3 x -/" SHCS Allen Head Bolt Stainless /4" Straight Grease Zerk Bolt Control Flow Actuation Handle PAGE 30

31 GENESIS HYBRID TRAILERS HARDWARE Hybrid Upper Ffithwheel Coupler Coupler Pin "OD x -/8"ID x /4"THK Retainer Washer Aluminum Draft Arm End Coupler Draftarm Guide Receiver for Draftarm Guide Manifold Air Bracket Bracket, Anti-Sail with East Burnout Hybrid Front Sub-Frame Skirt Hybrid Mandoor Bolt on Grab Handle Counter Sunk Stainless /4" X -/4" Screw (4) Stainless Nylok Hex Nut /4" (4) PAGE 3

32 SLIDING FIFTH WHEEL LOCKING KIT PART NUMBER PARTS LISTING PART NUMBER QTY NO. HARDWARE KITS Mounting Plate Pedestal Mounting Assembly Pedestal Mount Tube Cross Tube Mounting Gussets Locking Pin & Handle Assembly not shown # x 3/4" Tek Screw not shown 3/6" x 3-/4" Long Safety Clip " not shown Fixture Chain not shown.5"od x.5"id x.5 THK Washer NOTES: A Dimension to allow fifth wheel tilt clearance. B Gussets to be welded underside of fifth wheel. C Plate welded to sliding fifth wheel assembly. D Pedestal mounted over sliding fifth wheel track. PAGE 3

33 HARDWARE KITS BULKHEAD MANDOOR S & P / GENESIS TRAILERS PART NUMBER QTY PART NUMBER PARTS LISTING ' Door Door Support Door Frame Door Handle Bolt -/"-3 x /" GR5 Flat Washer SAE /" Nylok Lock Nut /"-3 Door Wear / Stop Pad 33-3/4" Aluminum Piano Hinge Door Weather Seal Bulkhead Man Door Mounting Instructions PART NUMBER QTY 3 ASSEMBLY MANDOOR FRAME, MANDOOR ALUMINUM STOP PAD PAGE 33

34 KIT NO Part No SPREADER CHAIN KIT HARDWARE KITS Qty. Description Part No. Qty. Description 40" Spreader Chain Aluminum Tarp Hook /"-0 x /" Bolt /8" Aluminum Retainer Angles /"-0 Hex Nut Tailgate Gusset with Hole /" Flat Washer Aluminum Chain Keyhole /" Lock Washer Perforated Chain Guard GENESIS STYLE TAILGATE COAL DOOR KIT QTY Coal Door Kit "w " Coal Door Extrusion Top Cap for " Coal Door Slider Assy., " Coal Door Bearing Block Spacer Split Bearing Block Bottom Split Bearing Block Top " Coal Door Handle (dbl lug) Coal Door Linkage Assy Coal Door Stop Pad Coal Door Stop /8-3 x -/ SHCS /4" Grease Zerk Bolt, Flow Control Actuation Handle /8" Clevis Pin /8" x -/" Cotter Pin QTY " Coal Door Extrusion Top Cap for 0" Coal Door Slider Assy., 0" Coal Door Bearing Block Spacer Split Bearing Block Bottom Split Bearing Block Top " Coal Door Handle (dbl lug) Coal Door Linkage Assy Coal Door Stop Pad Coal Door Stop /8-3 x -/ SHCS /4" Grease Zerk /8" Clevis Pin /8" x -/" Cotter Pin Stiffener, 0" Coal Door Plate, Spacer Actuation Handle Bolt, Flow Control Coal Door Kit 0"w PAGE 34

35 HARDWARE KITS CAST ALUMINUM HINGE SIDE SWING KITS KIT PART NUMBER HINGE KIT PART NO QTY. PART NO QTY Gate Hinge /" X /" SAE BOLT Body Hinge " Spreader Chain Gusset (with hole) /-0 x 4 /" CS Bolt Gusset (without hole) /6" Pin Safety Clip Nut & Handle Gate Guide Assembly Threaded Top Pin /4" Side Swing Pin /-0 Hex Nut Key Hole Chain Lug / SAE Flat Washer Tarp Hook / Lock Washer Hinge Pin Holder /8" Side Swing Pin KIT PART NUMBER HINGE KIT PART NO QTY. PART NO QTY Gate Hinge /" X /" SAE BOLT Body Hinge " Spreader Chain Gusset (with hole) /-0 x 4 /" CS Bolt Gusset (without hole) /6" Pin Safety Clip Nut & Handle Gate Guide Assembly Threaded Top Pin /4" Side Swing Pin /-0 Hex Nut Key Hole Chain Lug / SAE Flat Washer Tarp Hook / Lock Washer Hinge Pin Holder /8" Side Swing Pin KIT PART NUMBER HINGE KIT PART NO QTY. PART NO QTY Gate Hinge /" X /" SAE BOLT Body Hinge " Spreader Chain Gusset (with hole) /-0 x 4 /" CS Bolt Gusset (without hole) /6" Pin Safety Clip Nut & Handle Gate Guide Assembly Threaded Top Pin /4" Side Swing Pin /-0 Hex Nut Key Hole Chain Lug / SAE Flat Washer Tarp Hook / Lock Washer Hinge Pin Holder /8" Side Swing Pin PAGE Gate Hinge Body Hinge /4" Hinge Pin Safety Hair Pin Clip Hinge Pin Holder Cast Tarp Hook Aluminum Keyhole Gate Guide " Spreader Chain Threaded Top TG Pin Thd Nut & Handle /8" 90 deg Top Pin Gusset (with hole) Gusset (w/o hole)

36 HARDWARE KITS EXTRUDED ALUMINUM SIDE SWING KITS (Std. Top Hinge) KIT PART NUMBER HINGE KIT (kit shown in diagram) PART NO QTY. PART NO QTY Extruded Hinge (Body) Extruded Hinge (Gate) /4" x " Hinge Pin /6" Safety Hair Pin Clip Shim Washer Threaded Top Pin Threaded Nut & Handle Roller Door Guide Assy Roller Door Guide Ramp Extruded Alum. Key Hole Tailgate Gusset (with hole) Tailgate Gusset (w/o hole) Hinge Pin Storage Holder 40" Spreader Chain Cast Tarp Hook /"-0 Hex Nut /" Flat Washer /" Lock Washer /" x -/" SAE Bolt /"-0 x 4-/" Countersunk Bolt KIT PART NUMBER HINGE KIT PART NO QTY. PART NO QTY Extruded Hinge (Body) Tailgate Gusset (with hole) Extruded Hinge (Gate) Tailgate Gusset (w/o hole) /4" x " Hinge Pin Hinge Pin Storage Holder /6" Safety Hair Pin Clip " Spreader Chain Shim Washer Cast Tarp Hook Threaded Top Pin /"-0 Hex Nut Threaded Nut & Handle /" Flat Washer Roller Door Guide Assy /" Lock Washer Roller Door Guide Ramp /" x -/" SAE Bolt Extruded Alum. Key Hole /"-0 x 4-/" Countersunk Bolt PARTS LISTING (Kit Number Shown) Extruded Body Hinge Extruded gate hinge " Hinge Pin Hinge Washer Safety Hinge Pin Clip Roller Door Guide Roller Guide Ramp 90 deg 5/8 Pin Threaded Top Pin Nut & Handle Assy. 40" Spreader Chain Cast Tarp Hook Gusset w/ Hole Hinge Pin Storage Extruded Keyhole PAGE 36

37 HARDWARE KITS EXTRUDED ALUMINUM SIDE SWING KITS (Overslung Hinge) KIT PART NUMBER HINGE KIT (kit shown in diagram) PART NO QTY. PART NO QTY Extruded Hinge (Body) Tailgate Gusset (with hole) Extruded Hinge (Gate) Tailgate Gusset (w/o hole) /4" x " Hinge Pin Hinge Pin Storage Holder /6" Safety Hair Pin Clip " Spreader Chain Shim Washer Cast Tarp Hook RH Two-Way Overslung Hinge /"-0 Hex Nut " Bolt USS /" Flat Washer Roller Door Guide Assy /" Lock Washer Roller Door Guide Assy /" x -/" SAE Bolt Roller Door Guide Ramp /"-0 x 4-/" Countersunk Bolt Extruded Alum. Key Hole KIT PART NUMBER HINGE KIT PART NO QTY. PART NO QTY Extruded Hinge (Body) Tailgate Gusset (with hole) Extruded Hinge (Gate) Tailgate Gusset (w/o hole) /4" x " Hinge Pin Hinge Pin Storage Holder /6" Safety Hair Pin Clip " Spreader Chain Shim Washer Cast Tarp Hook RH Two-Way Overslung Hinge /"-0 Hex Nut " Bolt USS /" Flat Washer Roller Door Guide Assy Roller Door Guide Assy Roller Door Guide Ramp Extruded Alum. Key Hole /" Lock Washer /" x -/" SAE Bolt /"-0 x 4-/" Countersunk Bolt PAGE 37

38 SPRING CROSS BRACE KITS HARDWARE KITS KIT PART NUMBER PART NO QTY. GENESIS TRAILERS Steel Spring Cross Brace " SAE Flat Washer "- 8 Crimped Hex Lock Nut " - 8 x -/" GR 5 Zinc HHCS " - 8 x 8" GR 5 Zinc HHCS KIT PART NUMBER PART NO QTY. SHEET & POST TRAILERS Steel Spring Cross Brace " SAE Flat Washer "- 8 Crimped Hex Lock Nut " - 8 x -/" GR 5 Zinc HHCS " - 8 x 6-/" GR 5 Zinc HHCS PAGE 38

39 WINDER KIT STANDARD TAILGATES HARDWARE KITS KIT PART NUMBER PART NO QTY. SHEET & POST GATE ALUM Safety Winder Gate Bracket Pocket Bracket Winder Pin Safety Retainer Clip KIT PART NUMBER PART NO QTY Safety Winder Body Bracket with Pin & Clip Gate Bracket SHEET & POST GATE STEEL KIT PART NUMBER PART NO QTY. GENESIS GATE ALUM Safety Winder Gate Bracket Body Bracket Winder Pin Safety Hair Pin Clip PAGE 39

40 CAB CONTROL KITS AIR AXLE LIFT KIT HARDWARE KITS /" Quick Coupler / male /" Quick coupler / female Quick Coupler Cover "Air Axle Lift" /4" Toggle Switch Toggle Switch Cover Plate "Air Lift Axle" /4" Pipe Plug Rubber Air Hose ' /4" NPT to Rubber Air Hose Fitting /" NPT to Rubber Air Hose Fitting /8" Green Plastic Airline 30' /4"NPT x 3/8"T Straight Brass Fitting /8"NPT x 3/8"T Straight Brass Fitting /4"NPT x 3/8"T 90 Degree Brass Fitting /" Bulkhead Coupler Fitting /4" Anchor Coupler Fitting AIR SUSPENSION DUMP KIT /" Quick Coupler / male /" Quick coupler / female Quick Coupler Cover "Air Susp Dump" /4" Toggle Switch Toggle Switch Cover Plate "Air Susp Dump" /4" Pipe Plug Rubber Air Hose ' /4" NPT to Rubber Air Hose Fitting /" NPT to Rubber Air Hose Fitting /8" Green Plastic Airline 30' /4"NPT x 3/8"T Straight Brass Fitting /8"NPT x 3/8"T Straight Brass Fitting /4"NPT x 3/8"T 90 Degree Brass Fitting /" Bulkhead Coupler Fitting /4" Anchor Coupler Fitting AIR TAILGATE KIT /" Quick Coupler / male /" Quick coupler / female Quick Coupler Cover "Air Tailgate" Lockable Flip Valve "Open / Close" Valve Decal /4" Pipe Plug Rubber Air Hose ' /4" NPT to Rubber Air Hose Fitting /" NPT to Rubber Air Hose Fitting /8" Yellow Plastic Airline 30' /4"NPT x 3/8"T Straight Brass Fitting /8"NPT x 3/8"T Straight Brass Fitting /4"NPT x 3/8"T 90 Degree Brass Fitting /" Bulkhead Coupler Fitting /4" Anchor Coupler Fitting PAGE 40

41 HARDWARE PARTS CATALOG NOTES

42 REVISED 0/0EF