PARTS MANUAL. ILK 18, 1800 lbs. Capacity 05/17

Transcription

1 PARTS MANUAL ILK 18, 1800 lbs. Capacity 05/17

2 Document Part Number: / 17-68_90-00_00-00 ECN-M0968, Rev. 1.0, Copyright 017 Palfinger Liftgates LLC. All rights reserved. Information in this document is subject to change without notice. Visit for up to date information and notifications. Parts Order liftgateparts@palfinger.com Technical Support technicalapplications@palfinger.com 1599 Piuma Ave. Cerritos, CA 9070 Tel (888) Fax (56) Whitehead Road. Trenton, NJ Tel (609) Fax (609)

3 Table of Contents 1 Frame... 6 Cylinders... 8 Platform - Aluminium Cart Stops - Aluminum Platforms Power Pack Hydraulic Hoses Mounting Fixture Bridge Kit Flip Up Door Kit Full Door Seal Kit Battery Box Kits Trailer/Truck Charge Kits Control Box System Controls Decals... 4 Rev 1.0

4 NOTES Rev 1.0 4

5 Important Liftgate Information: Liftgate serial information can be found on the rear face of the mount tube. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately. Serial Number Tag (888) Model Serial No. CERRITOS, CA. TRENTON, N.J. Date Rev 1.0 5

6 1 Frame Rev 1.0 6

7 1 - FRAME 1 MOUNT FRAME LIFT ARMS ASSEMBLY BUSHING, 5X9X1MM KIT, MOUNT PLATES, LEFT/RIGHT SIDE, CHASSIS FRAME MOUNT MOUNT PLATE, CHASSIS MOUNT, RIGHT SIDE MOUNT PLATE, CHASSIS MOUNT, LEFT SIDE KIT, MOUNT PLATE, SPRINTER, LEFT/RIGHT SIDE, BOLT-ON BRACKET MOUNT PLATE, SPRINTER, CURB SIDE MOUNT PLATE, SPRINTER, STREET SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, CURB SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, STREET SIDE HARDWARE KIT KIT, MOUNT PLATE, TRANSIT, LEFT/RIGHT SIDE, BOLT-ON BRACKETS MOUNT PLATE, TRANSIT, CURB SIDE MOUNT PLATE, TRANSIT, STREET SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, CURB SIDE MOUNT PLATE, SUPPORT BRACKET, BOLT ON, STREET SIDE HARDWARE KIT PIN, 5MMX109MM PIN, 5MM X05MM PIN, 5MMX109MM BOLT, PIN LOCK, M1X POWER PACK, 1V Rev 1.0 7

8 Cylinders * Lift Cylinder * Tilt Cylinder Rev 1.0 8

9 - CYLINDERS 1 LIFT CYLINDER PISTON ROD GASKET SET LIFT CYLINDER DIA. 45MM GUIDE RING FLOW CONTROL VALVE 1 L/MIN BUSHING 5X9X STRAIGHT CONNECTOR GREASE ZERK, M10x COVER, RUBBER CLAMP * RELEASE VALVE 1V TILT CYLINDER ROD HEAD PISTON ROD BUSHING BUSHING 5X9X GASKET SET TILT CYLINDER, ømm NUT, M0X GREASE ZERK, M10x PISTON ROD FLOW CONTROL VALVE L/MIN STRAIGHT CONNECTOR BELLOWS CLAMP CLAMP * RELEASE VALVE 1V *Items 1 and do not include Items 1.10 and.1 (Release Valve). Release Valve is sold separately. Rev 1.0 9

10 Platform - Aluminium Rev

11 PLATFORM ALUMINUM 1 PLATFORM ASSEMBLY, 60 L X 94 W CLEVIS STREET SIDE CLEVIS CURB SIDE CLEVIS PLATE KIT, PIN, WHEEL PIN, 5x156MM ROLLER, 80MM X 54MM BOLT, PIN LOCK, M8X WASHER RETAINING RING, 5MMX HEX HEAD CAP SCREW, M14X40MM COVER, SENSOR MOUNT HEX HEAD CAP SCREW, M5X16MM WASHER, M FOOT SWITCH CONTROLS LED WARNING LIGHTS SCREW,PAN HEAD, M6X15MM SIDE COVER, CURB SIDE SIDE COVER, CUBR SIDE, CAP SIDE COVER, STREET SIDE SIDE COVER, STREET SIDE Rev

12 4 Cart Stops - Aluminum Platforms CART STOPS ALUMINUM PLATFORMS 1 ASSEMBLY, X 800MM CART STOP, 1 x PAD, DELRIN, 5MM x 10MM x MM PLATE COVER, CURB SIDE CART STOP, 800MM, CURB SIDE PLATE COVER, CENTER CART STOP, 800MM, STREET SIDE PLATE COVER, STREET SIDE SOCKET HEAD CAP SCREW, M6-1.0 x 0MM SLIDING RAIL SPRING ROD CLIP SOCKET HEAD CAP SCREW, M x 8MM C-CLIP, PLASTIC SOCKET HEAD CAP SCREW, M6-1.0 x 0MM Rev 1.0 1

13 5 Power Pack, POWER PACK 1 POWER PACK, 1V, COMPLETE ASSEMBLY MOTOR 1V CARBON BRUSHES GREAR GEAR PUMP P OIL TANK SOLENOID VALVE 1V SHUTTLE VALVE PRESSURE LIMITATION VALVE MOTOR CONTACTOR RELAY 1V FLOW CONTROL VALVE FILLER CAP CLAMP FILTER CONTROL BLOCK MEASURING CONNECTION HOUSING, POWER PACK PC BOARD COVER O-RING REAR PANEL CONTROL M-BOARD, PLUS STRAP, PCB COVER Rev 1.0 1

14 6 Hydraulic Hoses HYDRAULIC HOSES 1 HOSE 600MM T-CONNECTOR L-CONNECTOR ADAPTER CLAMP HOSE, 850MM HOSE, 700MM Rev

15 7 Mounting Fixture 7 MOUNTING FIXTURE 1 MOUNTING FIXTURE, ILK 18/ Bridge Kit 8 BRIDGE KIT 1 KIT, BRIDGE FROM SILL TO PLATFORM, 94 W VEHICLE KIT, BRIDGE FROM SILL TO PLATFORM, 98 W VEHICLE Rev

16 9 Flip Up Door Kit FLIP UP DOOR KITS 1 KIT, FLIP UP DOOR, WITH SEAL KIT, 94 W A 1 KIT, FLIP UP DOOR, WITH SEAL KIT, 98 W A-W 1 GAS CYLINDER, 60 LBS GAS CYLINDER, 90 LBS GAS CYLINDER, 10 LBS GAS CYLINDER, 150 LBS BALL STUD, 10MM WASHER LOCK 5/16 EK NUT 5/16-18 EM BALL STUD BRACKET FOR FLIP UP DOOR BOLT, CARRIAGE 5/16-18 X 1.50 ES WASHER, LOCK 5/16 EK NUT, 5/16-18 EM BALL STUD BRACKET FOR VEHICLE SCREW, HEX HEAD, DRILLING, #10-16X/4 ES PULL STRAP BOLT CARRIAGE 1/4-0 X 1.50 ES WASHER LOCK ¼ EK NUT 1/4-0 EM Rev

17 10 Full Door Seal Kit FULL DOOR SEAL KIT 1 KIT, DOOR SEAL KIT CHANNEL, GALVANIZED STEEL, 108 L SEAL, RUBBER, 110 L SPACER, FLATBAR, STEEL, x 10 x ½ SCREW, HEX HEAD, DRILLING, #10-16X/4 ES948 1 Rev

18 11 Battery Box Kits Rev

19 11 BATTERY BOX KITS 1 KIT, 4-BATTERY BOX BATTERY BOX BASE, ASSEMBLY, LARGE BATTERY BOX LID ASSEMBLY KIT, BATTERY HOLD DOWN NUT, /8-16, GR.5 EM BUS BAR, -BATTERY, BLACK KET05916A BUS BAR, -BATTERY, BLACK KET05961A BUS BAR, -BATTERY, RED KET0596A BUS BAR, -BATTERY, RED KET0606A GROMMET, 7/8" DIAMETER HOLE EK WASHER, /8", SPLITLOCK EK NUT, SERRATED, /8-16; STAINLESS STEEL EM HEX HEAD CAP SCREW, /8-16X1", GR.5, ZINC ES446 1 KIT, -BATTERY BOX BATTERY BOX, BASE, ASEEMBLY, -BATTERY BATTERY BOX, LID, BATTERY KIT, BATTERY HOLD DOWN NUT, /8-16 GR. 5 EM BUS BAR, -BATTERY, BLACK KET05916A 1.6 BUS BAR, -BATTERY, RED KET0606A 1.7 GROMMET, 7/8" DIAMETER HOLE EK WASHER, /8", SPLITLOCK EK8 1.9 NUT, SERRATED, /8-16, STAINLESS STEEL EM HEX HEAD CAP SCREW, /8-16X1", GR.5, ZINC ES446 1 BATTERY, LEAD/ACID, GROUP BATTERY, AGM, STANDARD, GROUP BATTERY, AGM, PREMIUM, GROUP Rev

20 1 Trailer/Truck Charge Kits Rev 1.0 0

21 1 TRAILER/TRUCK CHARGE KITS 1 KIT, TRUCK, 40FT ELECTRICAL BUS BAR CABLE, GA, 18", /8" LUGS, RED KET05919A 1 1. CABLE, GA, 74", /8 LUGS, BLACK KET0595A CABLE, GA; 480", /8 LUGS, RED KET0614A CIRCUIT BREAKER, 175A, /8 STUDS, MANUAL RESET CIRCUIT BREAKER 175A, /8 STUDS, AUTO RESET HEX HEAD CAP SCREW,1/4-0X1.0, GR.5, ZINC ES NUT, NYLOCK 1/4-0, ZINC EM 7 1 KIT, TRAILER, SINGLE POLE SOCKET; SINGLE POLE CABLE, GA, 18", /8" LUGS, RED KET05919A 1. CABLE, GA, 74", /8 LUGS, BLACK KET0595A 1.4 CABLE, GA; 480", /8 LUGS, RED KET0614A 1.5 HEX HEAD CAP SCREW, 5/16-18X1" ES CIRCUIT BREAKER 175A, /8 STUDS, AUTO RESET /16 FLAT WASHER EK /16-18 NYLOCK EM NUT, NYLOCK 1/4-0 ZINC EM HEX HEAD CAP SCREW,1/4-0X1.0, GR.5, ZINC ES44 1 KIT, TRAILER, DUAL POLE SOCKET; DUAL POLE CABLE, GA, 18", /8" LUGS, RED KET05919A 1. CABLE, GA, 480, /8 LUGS, BLACK KET05701A 1.4 CABLE, GA; 480", /8 LUGS, RED KET0614A 1.5 HEX HEAD CAP SCREW, 5/16-18X1" ES CIRCUIT BREAKER 175A, /8 STUDS, AUTO RESET /16 FLAT WASHER EK /16-18 NYLOCK EM NUT, NYLOCK 1/4-0 ZINC EM HEX HEAD CAP SCREW,1/4-0X1.0, GR.5, ZINC ES KIT, TRAILER, DUAL NOSEBOX NOSEBOX, SINGLE & DUAL POLE SOCKET CABLE, GA, 18", /8" LUGS, RED KET05919A 1 4. CABLE, GA, 480, /8 LUGS, BLACK KET05701A CABLE, GA; 480", /8 LUGS, RED KET0614A HEX HEAD CAP SCREW, TAPPING, 5/16-18X1.5" ES CIRCUIT BREAKER 175A, /8 STUDS, AUTO RESET NUT, NYLOCK 1/4-0 ZINC EM HEX HEAD CAP SCREW,1/4-0X1.0, GR.5, ZINC ES CIRCUIT BREAKER 175A, 1/4 STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 1/4 STUDS, AUTO RESET CIRCUIT BREAKER 150A, /8 STUDS, MANUAL RESET CIRCUIT BREAKER 150A, /8 STUDS, AUTO RESET CIRCUIT BREAKER 150A, 1/4 STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 1/4 STUDS, AUTO RESET KIT, BATTERY ISOLATOR SOLENOID, 1V, TRUCK ONLY Rev 1.0 1

22 1 Control Box System CONTROL BOX SYSTEM 1 KIT, CONTROL BOX WITH WIRE HARNESS SWITCH, MOMENTARY SWITCH, ON/OFF (OPTIONAL) CONTACT BLOCK CONTROL BOX MOUNT, Z-BRACKET SCREW, THREAD FORMING, M6X Rev 1.0

23 14 Controls CONTROLS 1 -BUTTON HAND REMOTE WITH COIL KIT, CAB SHUT OFF SWITCH KIT, WIRELESS REMOTE, 4-WAY OPERATION WIRELESS REMOTE, RECEIVER WITH J1 & J41 CONNECTORS BRACKET, RECEIVER MOUNT LANYARD PAN HEAD SCREW, MACHINE, #10- X 5/8" ES NUT, NYLOCK, #10- EM SENSOR, B1, J SENSOR, B15, J WIRE HARNESS, POWER PACK, J WIRE HARNESS, CAB ON/OFF SWITCH, J WIRE HARNESS, WARNING LED LIGHTS, FOOT CONTROL, J WIRE HARNESS, SOLENOID VALVE, J KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 5-WAY KIT, HAND CONTROL, PLUG AND SOCKET, WIRE HARNESS, 7-WAY KIT, CONTROL M.-BOARD (PCB), PLUS 09091A CONTROL M-BOARD (PCB) PLUS COVER COVER CLAMP EZ DECAL Rev 1.0

24 15 Decals 1 Tilt Lift Up Down Up Down ILK To operate this liftgate read and understand the operating decals and manuals. Make certain the platform is clear before operating the lift. Liftgate shut-off switch must be turned off when liftgate is not in use. Keep platform in horizontal position when loading and unloading. Always raise the platform to floor level in horizontal position before closing. Do not overload, refer to capacity decals. Load 4" Platform BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND: 1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate.. Be certain the vehicle is properly and securely braked before using the liftgate.. Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained. 4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations. 5. Each load should be placed in a stable position as near as possible to the center of the platform. 6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated. Max Capacity on Platform For questions regarding operation call (888) This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure. 4 ALWAYS STAND CLEAR OF PLATFORM AREA READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY. 8 LIFT GATE SHUT-OFF TO BE TURNED OFF WHEN LIFT IS NOT IN USE 9 Read all Decals and Owner's Manual before operating liftgate DOWN: Step on switch 1 and hold - wait between one and three seconds before you step on switch. UP: Step on switch and hold - wait between one and three seconds before you step on switch 1. The platform will tilt up to preset position before raising 1 If both switches are not activated within three seconds start over. ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER TO RESET - PUSH RESET TAB IN OPEN AND CLOSE LIFTGATE WITH PLATFORM FULLY RAISED 10 MAXIMUM LOAD CAPACITY 1800 LBS. CENTER LOAD ON PLATFORM TO AVOID PERSONAL OR PROPERTY DAMAGE 14 - DECALS 1 OPERATING INSTRUCTIONS ATG-ILK 1 URGENT WARNING DECAL ATG-URGWA 1 WARNING- LIFTGATE HAZARDS ATG-WLH 1 4 WARNING- STAND CLEAR ATG-PLAT 1 5 ELECTRICAL SYSTEM ATG-RESET 1 6 CIRCUIT BREAKER, BLUE ATG-BKR 1 7 NOTICE FOR OPEN AND CLOSE ATG-OPENILD 1 8 LIFTGATE SHUT OFF SWITCH ATG-CAB 1 9 FOOT CONTROL ATG-FC 1 10 LIFTGATE CAPACITY ATG Rev 1.0 4

25 Rev 1.0 5