PARTS LIST. BRC Racing BRC 250 FE SERIAL NO: BRC Racing

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1 BRC Racing PARTS LIST BRC 20 FE SERIAL NO: BRC Racing A Division of BRC Engineering Ltd. # - 2nd Ave NE Calgary, Alberta Canada T2E S1 Tel: Fax: Web: RELEASE DATE:

2 TABLE OF CONTENTS CRANK CASE & TRANSMISSION COVER... 1 FRONT & REAR CRANKSHAFTS... TRANSMISSION... TANDEM GEAR & DISC VALVE COVER... 7 CYLINDER ASSEMBLY... CLUTCH ASSEMBLY IGNITION SYSTEM... 1 PNUEMATIC POWER VALVE...1 ELECTRONIC POWER VALVE...17

3 CRANK CASE & TRANSMISSION COVER PLACES RELEASE DATE:

4 CRANK CASE & TRANSMISSION COVER ITEM PART NUMBER DESCRIPTION QTY Right Hand Crank Case Left Hand Crank Case TRANSMISSION COVER CYLINDER CASE STUD Ball Bearing Ball Bearing x8x7 Oil Seal SHC M x 1.0 x 2mm SHC M x 1.0 x 1mm Ball Bearing 20RS Magnetic Drain Plug M12 x 1.mm Gasket 1x17x SHC M x 1.0 x 7mm SHC M x 1.0 x 0mm SHC M x 1.0 x mm SHC M x 1.0 x 70mm SHC M x 1.0 x 0mm Oil Filler Cap/Vent BHC M8 x 1.2 x 1mm Gasket 8 x 12 x 1mm Hollow Dowel M8x.x O-Ring 118mm x 2mm NBR x0x7 Oil Seal Dowel Pin M10x7.mm Needle Bearing 10xx12 w/ Drawn Cup Needle Bearing 28xx1 w/ Drawn Cup SHC Mx1.0x10mm Gasket x10x1mm Water Fitting NPT Coolant Fitting Shim x. x 0.1mm Shim x. x 0.mm Shim x. x 0.mm Shim 0 x. x 0.1mm Shim 0 x. x 0.mm Shim 0 x. x 0.mm Fitting 1/8" NPT 2 2

5 FRONT & REAR CRANKSHAFTS AS REQUIRED CONNECTING ROD REPAIR KIT 2 8 7

6 FRONT & REAR CRANKSHAFT ITEM PART NUMBER DESCRIPTION QTY FRONT CRANKSHAFT REAR CRANKSHAFT ROLLER BEARING NJ ROLLER BEARING NJ20 Brass Cage WOODRUFF KEY MM X.7MM FRONT TANDEM GEAR REAR TANDEM GEAR SPRING WASHER 2 X 2 X.MM CRANK NUT M22 x CARBON VALVE SHIM 2 X 2 X 0.1 As Req'd SHIM 2 X 2 X 0.2 As Req'd SHIM 2 X 2 X 0. As Req'd CONNECTING ROD REPAIR KIT As Req'd

7 TRANSMISSION

8 TRANSMISSION ITEM PART NUMBER DESCRIPTION QTY CLUTCH SHAFT - 1T CLUTCH SHAFT - 2ND GEAR - 1 T CLUTCH SHAFT-RD & TH GEAR-/1T CLUTCH SHAFT - TH GEAR - 17T CLUTCH SHAFT - TH GEAR - 1T NEEDLE BEARING 20X2X THRUST WASHER 2.2 X 28 X 1.MM THRUST WASHER 20 X 28 X 1MM C-CLIP 2MM MAIN SHAFT MAIN SHAFT - 1ST GEAR - 0T MAIN SHAFT - 2ND GEAR - 28 T MAIN SHAFT -RD GEAR - 22T MAIN SHAFT - TH GEAR - 22 T MAIN SHAFT - TH GEAR - 21T MAIN SHAFT - TH GEAR - 17T NEEDLE BEARING 21X2X SPLIT BUSHING 2X2X TOOTHED THRUST WASHER - 22X0X THRUST WASHER 20.X0X THRUST WASHER 17X0X Circlip 1 x 0.7mm SHIFT FORK SHAFT SHIFT FORK 2nd - TH GEAR SHIFT FORK 1St - RD SHIFT FORK th - th GEAR SHIFT DRUM SHIFT SHAFT W/ PAWL ASSEMBLY SHIFT SHAFT SPACER WASHER XX1.MM E-CLIP 12MM PAWL RETURN SPRING SHIFT FOLLOWER ASSY SHIFT FOLLOWER RETURN SPRING SLEEVE SPACER.2X2X1MM SHIFT SHAFT SPRING SHIFT FOLLOWER RETURN SPRING Shift Lever SHC M X 1.0 X 20MM Drive Sprocket - 2T HEX BOLT M8 X 1.2 X 2 Grade SPRING WASHER 8mm Washer 12. x 21. x 2mm 1

9 TANDEM GEAR & DISK VALVE COVER PLACES PLACES RELEASE DATE: PLACES 7

10 TANDEM GEAR & DISK VALVE COVER ITEM PART NUMBER DESCRIPTION QTY ROTARY VALVE COVER ROTARY VALVE INNER COVER SHC M X 1.0 X 20MM FHC M x 0.7 x 8mm O-Ring 210mm x 2mm Intake Manifold mm Manifold Clamp mm BHC M8 x 1.2 x 20mm Washer 8. x 1 x 1.mm Ball Bearing Oil Seal x2x Ball Bearing SHC Mx1.0x10mm Oil Seal 20xx SHC M x 1.0 x mm SHC M x 1.0 x 0mm SHC M x 1.0 x 0mm TANDEM GEAR COVER Oil Seal 7. x.07 x Oil Filler Cap/Vent Gasket x10x1mm TGC Bronze Bushing 1 8

11 CYLINDER ASSEMBLY PLACES NOTE: THREE WATER FITTING LOCATIONS POSSIBLE 1 PLACES DETAILS ON PAGE RELEASE DATE:

12 CYLINDER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY cc CYLINDER Combustion Insert CYLINDER NUT M8 x O-Ring 11mm x 2mm O-Ring 1mm x 2mm Cylinder Head Stud M7 x Hex Nut M7 x O-Ring 27mm x 2.mm SHC M x 1.0 x 1mm Cylinder Base Gasket 0.20 As Req'd Cylinder Base Gasket 0.0 As Req'd Cylinder Base Gasket 0.0 As Req'd Cylinder Base Gasket 0.0 As Req'd Exhaust Manifold Exhaust Spring Exhaust Manifold Gasket Piston.7mm Bore - Standard Size SHC M x 0.8 x 10mm Gasket x7x SHC M X 0.8 X 20MM Dowel Pin mm x 12mm WATER FITTING - SHORT M x 0.8mm EGT PROBE (OPTIONAL) As Req'd M8 x 1.2mm EGT PROBE (OPTIONAL) As Req'd Piston Ring Wrist Pin Circlip 1mm Needle Bearing 1 x 1 x Power Valve Shaft Plug O-Ring WASHER.2 X 18 X BHC M x 0.8 x 10mm Details on Page 1 Two Stage Power Valve HEAD COVER Water Fitting Plug RELEASE DATE:

13 CLUTCH SYSTEM PLACES NOTE ORIENTATION 11

14 CLUTCH SYSTEM ITEM PART NUMBER DESCRIPTION QTY PRIMARY GEAR - 8 T OUTER CLUTCH BASKET PRESSURE DISC INNER CLUTCH HUB PRIMARY GEAR BEARING BUSHING SPRING CUP SPRING PLATE RECESSED WASHER PRIMARY GEAR NUT - LH HEX BOLT M8 X 1.2 X 2 Grade BRONZE WASHER 2. X 8 X SPACER 21 X X CLUTCH RACK CLUTCH SPRING 0.MM WASHER.2 X 18 X SHC M X 0.8 X 20MM INT RETAIN. RING 28MM EXT RETAIN. RING 12MM NEEDLE BEARING 2X2X NEEDLE BEARING 2X2X O-RING 2MM X 2MM MM FRICTION PLATE MM STEEL PLATE MM FRICTION PLATE MM STEEL PLATE MM STEEL PLATE O-RING MM X 2.MM BALL BEARING 0012RS CLUTCH SPIDER CLUTCH RELEASE SHAFT Clucth Lever as Milled CLUTCH SPIDER TORSION SPRING SPIDER SPACER SPIDER SPACER SHC M X 1.0 X 20MM SHIM 12x18x NEEDLE BEARING 12X1X10 drawn cup NEEDLE BEARING 8X12X MM X 12MM DOWEL PIN SHC M x 1.0 x mm E-CLIP 8MM Clutch Cable Adjustor O-Ring 20mm x 2mm 1 12

15 IGNITION SYSTEM

16 IGNITION SYSTEM ITEM PART NUMBER DESCRIPTION QTY Ignition Control Module Ignition Switch Coil Plug Cap Spark Plug - Standard STATOR PLATE Stator Assembly ROTOR TRIGGER CUP TRIGGER TANG FHC M x 0.8 x mm SHC M x 0.8 x 10mm SHC M X 0.8 X 20MM SHC M X 0.8 X 2MM SHC M X 0.8 X MM Washer.x10x1mm Split Washer.2mmx8.mmx1.2mm Washer 8. x 20. x.7mm SHC M8 X 1.2 X MM Grade 12. 1

17 PNUEMATIC POWER VALVE OPTIONAL PLUG 1

18 PNUEMATIC POWER VALVE ITEM PART NUMBER DESCRIPTION QTY Pnuematic Power Valve Cover Upper Valve Lower Valve Power Valve Compression Spring SHC M X 1.0 X 20MM Pnuematic Power Valve Bellow Pnuematic Power Valve Cap Pneumatic Power Valve Actuator Rod O-Ring 7mm x 2mm Hex Nut Thin M x Bellow Retaining Spring Pnuematic Power Valve Large Spring SHC M x 0.7 x 2mm POWER VALVE PLUG - OPTIONAL 2 RELEASE DATE:

19 OPTIONAL ELECTRONIC POWER VALVE 28 REAR SHOWN EXPLODED FRONT SHOWN ASSEMBLED

20 OPTIONAL ELECTRONIC POWER VALVE ITEM PART NUMBER DESCRIPTION QTY Bridge PULLEY Pulley Shaft BEARING HOUSING Ball Bearing 072RS BRIDGE POST Power Valve Cable Adjuster M7 x 1.0mm SHC M X 1.0 X 20MM SHC M X 0.8 X 2MM Hex Nut M x 1.0 Nylock COVER O-Ring 7mm x 2mm Upper Valve Lower Valve Power Valve Compression Spring Fork Dowel Pin x 2mm X 12 X 12 BUSHING Power Valve Axel Power Valve Lever TIE ROD Rod End M LH Rod End M RH BHC M x 0.8 x 10mm SHSS M x 0.7 x 1mm Cup Point SHSS M x 0.8 x 10mm Dog Point SHC M X 0.8 X 20MM Hex Nut M x Split Washer.2mmx8.mmx1.2mm Oil Seal 8 x 12 x mm Hex Nut M x 0.8mm Hex Nut M x 0.8mm LH Power Valve Cable Servo Motor Battery 7.2V Battery Connector 1 18

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