ILR 20,25,30 PARTS MANUAL. ECN-M0XXX Rev. 2.2, Date Part #
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1 ILR 0,,0 PARTS MANUAL ECN-M0XXX Rev.., Date Part # Piuma Ave., Cerritos, CA 900 Tel ()-4-44 Fax (6)-94- Whitehead Road, Trenton, NJ 069 Tel (609)--400 Fax (609)--40 Visit our website at for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at ()-4-44
2 INDEX ILR - liftgate Route Pro Description Page LIFTING GEAR PINS & BUSHINGS 4 BED EXTENSION PLATFORM 4" x 0" 6 PLATFORM 4" x 0" CONTROL SYSTEM CYLINDER AND COMPONENTS 9 PUMP BOX POWER PACK (EARLY VERSION) POWER PACK (NEW VERSION) Tel: (609) -400, Fax: (609) -40
3 ILR LIFTING GEAR Lift arm - 00mm ( ½") Lift arm - 900mm ( ½") 4ILRLA-A-900 Main frame Mount plate 46MP-A 4 Weld on wheel bracket 0-0- Clevis plate, center right Clevis plate, center left Parallel arm - 00mm ( ½") Parallel arm - 900mm ( ½") Power pack box - enclosure Power pack lid Cylinder, incl. sleeve P Sleeve for cylinder P-96 CLAMP 60-0 P-64 Bracket w/ wheel & hardware P Wheel w/ hardware P-004 Grease zerk, M -.0 P Grease zerk, /4'' - taper on request Tel: (609) -400, Fax: (609) -40
4 ILR PINS & BUSHINGS Built to Deliver - Every Time Driver side 4" platform gate D L L D mm (D x L) Inch (D x L) Part No. x 66 / x / P-006 x 4 / x / P-006 x / x 4 / P x / x 6 P-006 x 6 / x 4 / P x / x 4 P x / x 4 / P mm (OD / ID x L) Inch (OD / ID x L) Part No. / x /4 / / x /4 P-406 / x 6 /4 / / x / P / 6 x 6 / / / x / P / 6 x 4 / / / x / P-406 PINS Pin lift arm, tube P Pin parallel arm, tube P-006 Pin shackle, parallel arm P Pin cylinder P-400 Pin platform, shackle, lift arm P Pin platform, shackle, lift arm - just 4" platform P-006 Pin shackle, parallel arm - just 4" platform P-006 BUSHINGS 6 Bushing lift arm, platform P-4064 Bushing shackle; parallel arm P-406 Bushing tube, lift arm ; cylinder, lift arm P Bushing cylinder, tube P-406 Torsion spring plastic tube P-6 HARDWARE Coil spring - curb side P-644 Coil spring - driver side P-64 Bolt, pin lock P-009 Tel: (609) -400, Fax: (609) -40 4
5 ILR BED EXTENSION AND BUMPERS 4 width length No. 4 Description Part no. BED EXTENSION length 96" (440mm) length " (90mm) DOCK BUMPER - CURB SIDE length 4" (6mm), width " (6mm) R-BO Step length 4" (6mm), width 4" (mm) - HD HDR length 4" (6mm), width 4" (mm) - HD with lights HDR-LC Step length 0" (mm), width " (6mm) R DOCK BUMPER - DRIVER SIDE length 4" (6mm), width " (6mm) L-BO Step length 4" (6mm), width 4" (mm) - HD HDL length 4" (6mm), width 4" (mm) - HD with lights HDL-LC Step length 0" (mm), width " (6mm) L RUBBER BUMPER Rubber bumper -000 KITS (Curb and driver side) Dock bumper - length 4" (6mm), width " (6mm) S Step Dock bumper HD - length 4" (6mm), width 4" (mm) HDS Dock bumper HD with lights- length 4" (6mm), width 4" (mm) HDS-OR Step Dock bumper - length 0" (mm), width " (6mm) S Tel: (609) -400, Fax: (609) -40
6 ILR PLATFORM Steel platform 4" x 0" No. Platform - 4" x 0" with cart stops 4ILRP4-P-CS Platform - 4" x 0" without cart stops 4ILRP4-P Main section on request Tip section on request 4 Bolt - DIN9 M x 0 P-666 Hinge - width 4" (0mm) 4ILRH-A 6 Cart stop - curb side -0000L Cart stop - driver side -0000R Pin platform, shackle, lift arm P Pin shackle, parallel arm P Pin main section, tip section 4ILPP-A Coil spring - curb side P-644 Coil spring - driver side P-64 Torsion spring plastic tube P-6 4 Torsion bar (6" length) - for 4" platform P Torsion bar retainer P Shackle - curb side Shackle - driver side -04- Bolt - hex head M4-.0 x 0 P Nut - hex nut 4mm P-6496 Tel: (609) -400, Fax: (609) -40 6
7 ILR PLATFORM Steel platform 4" x 0" No. Platform - 4" x 0" with cart stops 4ILRP4-P-CS Platform - 4" x 0" without cart stops 4ILRP4-P Main section on request Tip section on request 4 Bolt - DIN9 M x 0 P-666 Hinge - width 4" (0mm) 4ILRH-A 6 Cart stop - curb side -0000L Cart stop - driver side -0000R Pin platform, shackle, lift arm P Pin shackle, parallel arm P Pin main section, tip section 4ILPP-A Coil spring - curb side P-644 Torsion spring plastic tube P-6 6 Shackle - curb side Shackle - driver side -04- Bolt - hex head M4-.0 x 0 P Nut - hex nut 4mm P Pin platform, shackle, lift arm P-006 Pin shackle, parallel arm P-006 Tel: (609) -400, Fax: (609) -40
8 ILT CONTROL SYSTEM 4 6. Button hand control with coil (shown in picture) P-966. Button hand control with coil and 4way plug P-966P. Button hand control with coil and way plug P-00. Plug, 4 way (shown in picture) Plug, hella, way P-9. Socket, 4 way (shown in picture; missing socket lid) Socket, hella, way w/ seal P-999A 4 Holster for hand control Cable for solenoid valve P Toggle switch P-0046 Cab on/off switch Bracket Kit, cab on/off switch, incl. switch and wire (not shown above) Power down harness 0--0 Tel: (609) -400, Fax: (609) -40
9 ILR CYLINDER AND COMPONENTS No. Lift cylinder No. Parallel arm. No. Description Piston rod diameter- lift cylinder compressed length - lift cylinder Lift cylinder without release valve Parallel arm - 00mm ( ½") Parallel arm - 900mm ( ½") 4 Piston rod Rebuild kit 6 Adaptor / hose fitting Restrictor no.4 Release valve 9 Bushing Grease zerk Sleeve Clamp Bushing 4 Hydraulic hose - " (00mm) Grease zerk Red cap Part no. 0mm ( ¾'') 6mm (0 ¼") P P P-04 P-6 P-6 P-64 P-406 P-096 P-96 P-64 P-4066 P-0 P-096 P-960 Tel: (609) -400, Fax: (609) -40 9
10 ILR PUMP BOX 4 6 Pump box, kit, contains numbers and Pump box base Pump box lid Grommet kit, contains all four grommets Wing screw, M -. x 6 mm ES646 6 Washer, flat, M EK99 Hex head cap screw, M -. x 0 mm P Nut, nylock, M -. EM 0 Tel: (609) -400, Fax: (609) -40
11 ILR POWER PACK (EARLY VERSION) until January Power pack, kit, incl. pump box (not shown above) P-0060 Motor Volt P Carbon brushes kit (4 pieces) - since 00 P-40. Carbon brushes kit (4 pieces) - till 00 P Pump incl. coupler, pipe, filter P-006 Oil reservoir P Shuttle valve P-004 Pressure control valve P-4049 Motor solenoid P Pressure gauge P-409 Fitting - 90 Elbow P-66 Breather cap P-4044 Clamp kit for oil reservoir P-4040 Hydraulic hose P-00 4 Drain plug P-660 Pump filter P Coupler ¾" x ⅞" (mmxmm) - early style P Coupler ¾" x -⅜" (mmx4mm) - new style P-006 Sealing ring P-0094 Tel: (609) -400, Fax: (609) -40
12 ILR POWER PACK (NEW VERSION). Power pack complete with box (not shown) Power pack solely Motor Volt 0-4- Motor solenoid Brackets for solenoid Check valve pilot Pump Oil reservoir (plastic) Relief valve Breather cap Clamp for oil reservoir O-ring (not shown) Fitting - 90 Elbow Tel: (609) -400, Fax: (609) -40
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