Western Products, PO Box , Milwaukee, WI Blades 76901, & H,A&L

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1 Western Products, PO Box 4508, Milwaukee, WI November 5, 0 Lit. No , Rev. 04 PRO PLUS Snowplow Blades 7690, & H,A&L Parts List A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

2

3 TABLE OF CONTENTS PRO PLUS BLADE COMPONENTS...4 PRO PLUS HYDRAULICS, A-FRAME, AND LIFT FRAME (H,A&L) ASSEMBLY...6 Lift Frame and A-Frame...6 Hydraulic Unit...8 Lift and Angle Rams... 0 Hoses and Fittings... 0 Electrical Components... Vehicle-Side Harness Diagram -Port, -Plug System... Headlamp Kit... Lit. No , Rev. 04 November 5, 0

4 PRO PLUS BLADES 7690/76974/76980 Blade Components Lit. No , Rev November 5, 0

5 PRO PLUS BLADES 7690/76974/76980 PRO PLUS Blade Components Item Part Qty Description Item Part Qty Description ' Blade Assembly Blade Guide Kit ' Blade Assembly Quadrant ' Blade Assembly 0 09 Trip Spring 4907 Shoe Kit /8- x 4 Eyebolt 6977 Trip Stop Kit 946 5/8- Hex Nut G Push Stop Kit 6 Spacer.758 ID x OD x.5 LG ' Back Drag Edge Shock Absorber ' Back Drag Edge 5 906K /4 x -/4 Clevis Pin Kit ' Back Drag Edge /4 x 4 Clevis Pin Kit 6 95 Cutting/Back Drag Edge Bolt Bag ns 8548 Blade Label Kit, UltraMount ' Cutting Edge Kit (incl. item 6) ' Cutting Edge Kit (incl. item 6) ' Cutting Edge Kit (incl. item 6) Item 4907 Shoe Kit 99 9 Round Flat Washer, Special Heavy-Duty Disc Shoe Spacer 4 900K 7/6 x -/4 Linchpin Item 6977 Trip Stop Kit 5 /4-0 Hex Locknut G5 7 /4-0 x -/4 Hex Cap Screw G5 6 Bumper 8 /4 Flat Washer Item Push Stop Kit 9 /4-0 Hex Jam Locknut GB /4-0 x /4 Button Cap Screw 0 Bumper Item 6 95 Cutting/Back Drag Bolt Bag /8- x -/ Carriage Bolt G /8- Hex Locknut GB /8 Hardened Flat Washer Item Blade Guide Kit /6-8 x Hex Cap Screw G Blade Guide, Poly 4" w/decal /6-8 Hex Locknut GB Item 5 906K /4 x -/4 Clevis Pin Kit /4 Flat Washer 40 /4 x -/4 Clevis Pin / x -/ Cotter Pin Item /4 x 4 Clevis Pin Kit /4 Flat Washer 4 /4 x 4 Clevis Pin / x -/ Cotter Pin ns 8548 Blade Label Kit, UltraMount Label Warning/Caution Snowplow Label ULTRAFINISH Label UltraMount Attach/Detach Label CONTRACTOR GRADE ns = not shown = Accessory Only G = Grade Lit. No , Rev November 5, 0

6 Lift Frame and A-Frame Components Lit. No , Rev November 5, 0

7 PRO PLUS Lift Frame and A-Frame Components Item Part Qty Description Item Part Qty Description 6690 A-Frame /4-0 x 6 Hex Cap Screw G Pivot Bolt Kit PP 7 98 /4-0 Hex Locknut GB Ram Pin Kit Receiver Kit DS Round Flat Washer Special Receiver Kit PS / x -/ Cotter Pin Stand Shoe Kit x -/4 Clevis Pin Stand Shoe /4 Grade 4 Chain Assembly 6765 /4 x Roll Pin Pivot Bolt Kit Stand Lock Pin Kit Pivot Bar Kit Pivot Plate Service Kit Pivot Bar Pin Kit 5 45 Upper Lift Frame Kit /4 Flat Washer Lift Arm Kit (incl. item 7) Lift Frame, Lower /4 x Clevis Pin Kit Stand Assembly DS 8 906K /4 x -/4 Clevis Pin Kit Stand Assembly PS Hose Bracket Kit Plunger w/spring Item 6978 Pivot Bolt Kit PP 4 99 Round Flat Washer, Special 0-8 x 9 Hex Cap Screw G Hex Locknut GB Item /4 Grade 4 Chain Assembly ( per plow) Plastic Tube 9057 /8-6 x -/ U-Bolt /4 x 4 Grade 4 Chain 4 9 /8-6 Hex Locknut GB Item Pivot Bolt Kit Hex Locknut GB x 7 Hex Cap Screw G Hex Jam Nut G5 Item Pivot Bar Kit Pivot Bolt Kit 7 Pivot Bar Item Receiver Kit DS Receiver Pin 40 Receiver DS K 5/ Hairpin Cotter Item Receiver Kit PS Receiver Pin 4 Receiver PS K 5/ Hairpin Cotter Item Stand Lock Pin Kit 4 Lock Pin Spring Lock Pin, Stand /6 x -/4 Roll Pin Item Pivot Plate Service Kit /8- Hex Locknut GB Pivot Plate A /8- x -/ Hex Cap Screw G Pivot Plate B /8- x Carriage Bolt G5 Item 5 45 Upper Lift Frame Kit /8-6 Hex Locknut GB 5 4 /8-6 x 4 Hex Cap Screw G8 50 Upper Lift Frame 5 4 Plate Upper Lift Frame Item Lift Arm Kit 947 /4 Flat Washer Washer, Special / x -/ Cotter Pin 56 /4 x Clevis Pin 5 /4 x -/4 Clevis Pin /8 Hairpin Cotter 54 Lift Arm ns = not shown G = Grade Lit. No , Rev November 5, 0

8 Hydraulic Unit Components Lit. No , Rev November 5, 0

9 445 Hydraulic Unit 448 Hydraulic Unit Service Kit* Item Part Qty Description Item Part Qty Description 500- Motor, 4-/" Quill Assembly 77- Breather Pressure Control x 5/6 Machine Screw 76 /8 NPTF x 90 Street Elbow Slotted Hex Washer-Head 4** Sleeve Bearing & Shaft Seal Kit Pump Shaft Seal 5 490K- Coil w/spades 5674 O-Ring K- Cartridge Valve, 4-Way w/nut /6-8 x -/4 Hex Cap Screw 7 498K- Relief Valve Kit ( sets) 5646 O-Ring /8-4 Hex SO O-Ring Boss Plug Suction Filter 9 56 O-Ring O-Ring Back-Up Ring Plug /8 NPTF Square 446 Manifold Assembly Plug /4 NPTF Hex Thread Seal Bypass Check Valve Kit 8 80 Reservoir Kit Elbow, 90 6M O-Ring/MJIC Return Screen Assembly 4 496K Poppet Check Valve Kit Hydraulic Pump Kit Valve Manifold Assembly 7897 Magnet Cartridge Valve, -Way w/nut ns 684 Hydraulic Unit Cover 7 497K- Valve, -Way w/nut O-Ring Service Kits O-Ring & Back-Up Ring Kit Seal Kit, -Way & 4-Way Valve Seal Kit, -Way Valve ns = not shown G = Grade * Includes 445 Hydraulic Unit and Plow-Side Electrical Components (p. ). ** Use tool for bearing sleeve replacement (includes bearing). Use 8856 tool for pump shaft seal replacement (includes seal). Lit. No , Rev November 5, 0

10 Lift and Angle Ram Components 5658K Lift Ram Assembly -/ x 8 Item Part Qty Description Split Bearing Kit -/" 5657 Spacer Gland Nut Assembly 6448 Angle Ram Assembly -/ x Item Part Qty Description Split Bearing Kit -/" 5657 Spacer Gland Nut Assembly Hoses and Fittings Hoses and Fittings Item Part Qty Description Item Part Qty Description 4094 /4 x 8 Hose Kit w/fjic ends Elbow Kit, 90 6M O-Ring/MJIC /8 x 4 Hose Kit w/fjic ends Lit. No , Rev November 5, 0

11 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module Harness Plow Control, Solenoid 4455 /4-0 x 5/8 Hex Washer-Head /4-0 x /4 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw 4988 /4-0 x /8 Hex Washer-Head /8-6 x Button Cap Screw Thread-Rolling Screw Connector Assembly, 0-Position Cable Assembly 8" 487 Bracket Plow Module 5 56K- Motor Relay Kit ns 646 Cable Boot Cable Assembly, Plow ns Dielectric Grease Vehicle-Side Electrical Components * 404 Cable Assembly, Vehicle ns 6548K Plug Cover * 8587 Vehicle Control Harness * For diagram see Vehicle-Side Harness Diagram ns = not shown Lit. No , Rev. 04 November 5, 0

12 Vehicle-Side Harness Diagram -Port, -Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev. 04 November 5, 0

13 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit DS Cable Tie Anchor ns 880- Headlamp Service Kit PS Park/Turn Socket Service Kit 880- Rear Cover Kit (fi ts - or -screw) 8 Park/Turn Bulb (trade no. 457NAK) 8804 Mounting Hardware Kit H Headlamp Bulb Service Kit / Flat Washer Special Cover Screws Service Kit ( screws) Rubber Grommet 8W Harness Service Kit ns = not shown Lit. No , Rev. 04 November 5, 0

14 Western Products PO Box 4508 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 0 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: CONTRACTOR GRADE, PRO PLUS, ULTRAFINISH, UltraMount, WESTERN. Printed in U.S.A. Lit. No , Rev November 5, 0

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