Western Products, PO Box , Milwaukee, WI PRODIGY Snowplow

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1 Western Products, PO Box 4508, Milwaukee, WI January 5, 07 Lit. No. 944, Rev. 0 PRODIGY Snowplow Blade Assembly H,A,Q&L Center Assembly H,A,Q&L Central Hydraulics 5780 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

3 TABLE OF CONTENTS PRODIGY BLADE... 4 Moldboard Assembly... 4 Blade Components... 6 PRODIGY HYDRAULIC, A FRAME, QUADRANT & LIFT FRAME (H,A,Q&L) CENTER ASSEMBLY... 8 Lift Frame and A Frame Components... 8 Hydraulic Unit Components... 0 Hydraulic Unit Cover Assembly... Lift and Angle Ram Components... Hoses and Fittings... Electrical Components... 4 Vehicle-Side Wiring Diagram, Port, Plug System... 5 Headlamp Kit... 6 Lit. No. 944, Rev. 0 January 5, 07

4 PRODIGY BLADE Moldboard Assembly Lit. No. 944, Rev. 0 4 January 5, 07

5 PRODIGY BLADE PRODIGY Moldboard Assembly Item Part Qty Description Item Part Qty Description 4750 Moldboard (w/labels) Hinge Pin Kit Moldboard Cutting Edge Kit Label Identity, PRODIGY 4985 HD Plow Shoe Assembly Kit 6 45 Pivot Bushing Kit Quadrant Wing PS Blade Guide Assembly (DS and PS) Label UltraMount Attach/ Detach Wing DS Bumper Kit 7 48 Wing Cutting Edge Kit (DS and PS) Deflector Kit Spring Guide Pin Kit Label CONTRACTOR GRADE, 9 49 Spring Guide DS Moldboard 0 49 Spring Guide PS 8404 Label ULTRAFINISH 475 Compression Spring 4445 Label Identity, WESTERN Label Multiple Pinch Points Back Drag Edge Label Warning/Caution, Snowplows Wear Strip Wing Top Item Moldboard Cutting Edge Kit 6 Blade Cutting Edge 8 8 5/8 Hardened Flat Washer 7 8 5/8 x / Carriage Bolt G /8 Hex Locknut GB Item 4985 HD Plow Shoe Assembly 0 HD Plow Shoe 4 Flat Washer, Special /8 ID, 5/8 OD x / Spacer 7/6 x /4 Linchpin Item Blade Guide Assembly (DS and PS) 4 Blade Guide Poly 4" w/label 6 4 5/6 8 Hex Locknut GB 5 4 5/6 8 x Hex Cap Screw G5 Item 7 48 Wing Cutting Edge Kit (DS and PS) 8 6 5/8 Hardened Flat Washer 7 6 5/8 x Carriage Bolt G /8 Hex Locknut GB 8 Wing Cutting Edge Item Spring Guide Pin Kit 9 Wing Lock Pin 40 /4 x Coiled Spring Pin Item Hinge Pin Kit 4 Hinge Pin 4 /8 6 Hex Locknut GB 4 /8 6 x / Hex Cap Screw G5 Item 6 45 Pivot Bushing Kit 4 /8 6 Hex Locknut GB 45 Pivot Bushing 44 /8 6 x Carriage Bolt G5 ns = not shown = Accessory Only G = Grade Lit. No. 944, Rev. 0 5 January 5, 07

6 PRODIGY BLADE Blade Components * Pins used to lock wings in straight position 7* 9 0 7* Lit. No. 944, Rev. 0 6 January 5, 07

7 PRODIGY BLADE PRODIGY Blade Components Item Part Qty Description Item Part Qty Description 489 Cable Assembly w/hardware (incl /8 Hex Nut G5 items,, 4, and 5) /8 Hardened Flat Washer B x. Clevis Pin /8 x 4 Eyebolt G 9060 /4 x / Cotter Pin 6979 Shock Absorber 4 B665 /4 0 Hex Jam Nut 906K Shock Absorber Hardware Kit 5 B64 /4 0 Hex Nut 4 /4" Flat Washer /8 Hairpin Cotter 5 /4 x 4 Clevis Pin /4 x 9 Clevis Pin 6 5/ x / Cotter Pin Trip Spring = Accessory Only Lit. No. 944, Rev. 0 7 January 5, 07

8 PRODIGY H,L&T CENTER ASSEMBLY /5780 (CH) Lift Frame and A Frame Components Lit. No. 944, Rev. 0 8 January 5, 07

9 PRODIGY H,L&T CENTER ASSEMBLY /5780 (CH) PRODIGY Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description A Frame Stand Assembly PS Pivot Bolt Kit Stand Plunger Assembly (Item Pivot Bar Kit not included.) Pivot Bolt Kit Stand Lock Spring x 4 /4 Clevis Pin Kit Stand Lock Pin Kit /4 Grade 4 Chain Assembly /4 0 x 6 Hex Cap Screw G x 4 Pin Kit 98 /4 0 Hex Locknut GB x 5-5/6 Pin Kit Stand Shoe Kit 9 40 Lift Frame 6765 /4 x Roll Pin BP 0 40 Light Channel Lift Arm Kit /4 x / Clevis Pin Kit Receiver Kit DS 99K 5/ x / Cotter Pin Kit (pkg of 4) Receiver Kit PS /4 Flat Washer Receiver Pin Label SECURITY GUARD K- 5/ Hairpin Cotter Stand Assembly DS Item Pivot Bolt Kit x 9 Hex Cap Screw G5 Special Hex Locknut GB Item Pivot Bolt Kit 8 x 7 Hex Cap Screw G5 8 Hex Locknut GB 8 Hex Jam Nut G5 Item /4 Grade 4 Chain Assembly ( per plow) 4 /4 x 4 Grade 4 Chain 6 /8 6 x / U-Bolt G5 5 Plastic Tube 7 /8 6 Hex Locknut GB Item Lift Arm Kit /4 x / Clevis Pin Kit 8 Lift Arm 99K 5/ x / Cotter Pin Kit (pkg of 4) 9 45 /4 x Pin Kit 947 /4 Flat Washer 40 Round Flat Washer, Special ns = not shown G = Grade Not used for Central Hydraulics. Lit. No. 944, Rev. 0 9 January 5, 07

10 PRODIGY H,A,Q&L CENTER ASSEMBLY Hydraulic Unit Components Lit. No. 944, Rev. 0 0 January 5, 07

11 PRODIGY H,A,Q&L CENTER ASSEMBLY Hydraulic Unit PRODIGY 4866 Hydraulic Unit Service Kit PRODIGY* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description 77K Breather Pressure Control 5 44 Valve SVCV08 0 w/nut 447 Reservoir Kit 6 497K- Valve SV w/nut x 5/6 Machine Screw Relief Valve, 4000 psi /8 Plug NPTF Square Counterbalance Valve O-Ring /6 0 Socket O-Ring Boss Plug Magnet Quill Assembly, / 0 Thread /6 8 x Hex Cap Screw G5 498K-4 Relief Valve Kit ( sets) Pump Kit Orifice Plate Suction Filter ns 9099 /4 0 x /4 Hex Washer-Head O-Ring 0 Thread-Rolling Screw ** Sleeve Bearing and Shaft Seal Kit ns 446 /4 0 x / 6-Lobe Round (incl. item ) Washer-Head Screw (pkg of 5) 6655 Pump Shaft Seal ns 4455 /4 0 x 5/8 Hex Washer-Head 500 Motor Assembly 4 /" Thread-Rolling Screw Valve 4-Way, -Position, Closed Ctr O-Ring Service Kits O-Ring/Back-Up Ring Kit (Does not 4959 Seal Kit Valves SV08 0, -, -, contain O-rings for cartridge valves.) -40, -4, -4, -45; SVCV08 0, 4958 Seal Kit Valves SV08 004, CV08 0, SF PC08 0; Crossover Relief Valve Seal Kit Counterbalance Valve ns = not shown G = Grade * Includes 4885 Hydraulic Unit, 489 Cover Assembly and plow-side electrical components (p. 4). ** Use tool for bearing sleeve replacement (includes bearing). Use 8856 tool for pump shaft seal replacement (includes seal). Go to for hydraulic unit service information and specifications. Lit. No. 944, Rev. 0 January 5, 07

12 PRODIGY H,A,Q&L CENTER ASSEMBLY Hydraulic Unit Cover Assembly Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring 6 Cover Side 4466 Bottom Retainer Ring 7 Cover Side /4 0 x / 6-Lobe Round Washer-Head Label, Information Screw (5-pack) w/8" Cable Tie ns 4894 Label, Identity 4 Cover Side ns 656 Cable Tie 4" 5 Cover Side ns = not shown Lit. No. 944, Rev. 0 January 5, 07

13 PRODIGY H,A,Q&L CENTER ASSEMBLY Lift and Angle Ram Components 5658K Lift Ram Assembly / x 8 Item Part Qty Description Split Bearing Kit /" 5657 Spacer Gland Nut Assembly Go to for hydraulic unit service information and specifications Angle Ram Assembly / x 0 Item Part Qty Description Split Bearing Kit /" 5657 Spacer Gland Nut Assembly Hoses and Fittings 4 5 To DS Angle Ram 6 To Lift Ram 7 To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description * Elbow 90 6M O-Ring/MJIC 5 48 Adapter 9/6 8 x 7/6 0 ORB 64 Elbow 90 Long 6M O-Ring/MJIC /4 x 6 Hose w/fjic Ends /8 x 4 Hose w/fjic Ends /8 x 6 Hose Kit w/fjic Ends Drain Cap, Flare Tube End 6M F = Female M = Male or Metric * Also used for central hydraulics, qty. Lit. No. 944, Rev. 0 January 5, 07

14 PRODIGY H,A,Q&L CENTER ASSEMBLY Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Harness Plow Control, -Coil /4 0 x 5/8 Hex Washer-Head 907 Cable Assembly 8" 4 Thread-Rolling Screw 405 Plow Battery Cable /8 6 x Button Cap Screw Motor Relay Kit, FLEET FLEX Coil w/wire Leads /4 0 x /4 Hex Washer-Head ns 646 Cable Boot Thread-Rolling Screw ns Dielectric Grease Harness Plow Control, -Coil ns Fuse, 5-Amp Mini Automotive Bracket Plow Module Blade-Style (for items & 6) Plow Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 6548K Plug Cover Kit * 8587 Vehicle Control Harness ns = not shown * For diagram, see Vehicle-Side Harness Diagram. Lit. No. 944, Rev. 0 4 January 5, 07

15 PRODIGY H,A,Q&L CENTER ASSEMBLY Vehicle-Side Harness Diagram Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT -Port Module Factory Vehicle Harness Lit. No. 944, Rev. 0 5 January 5, 07

16 PRODIGY H,A,Q&L CENTER ASSEMBLY Headlamp Kit Headlamp Kit H9/H (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit H9/H PS 8807 Harness Service Kit H9/H ns 880 Headlamp Service Kit H9/H DS Item 880/880 Headlamp Service Kit H9/H PS/DS 880 Rear Cover Kit H9/H PS 6 88 H Headlamp Bulb Service Kit ns 88 Rear Cover Kit H9/H DS H9 Headlamp Bulb Service Kit Mounting Hardware Kit H9/H Cover Screws Service Kit H9/H 5 Park/Turn Bulb (Trade No. 457NAK) (pkg of 4) PS = Passenger's Side ns = not shown DS = Driver's Side Lit. No. 944, Rev. 0 6 January 5, 07

18 Western Products PO Box 4508 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 07 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: CONTRACTOR GRADE, PRODIGY, ULTRAFINISH, UltraMount, UltraMount, WESTERN. Printed in U.S.A. Lit. No. 944, Rev. 0 8 January 5, 07

Western Products, PO Box , Milwaukee, WI WIDE OUT Snowplow

Western Products, PO Box , Milwaukee, WI WIDE OUT Snowplow Western Products, PO Box 4508, Milwaukee, WI 54 958 www.westernplows.com May, 04 Lit. No. 49590, Rev. 05 WIDE OUT Snowplow Blade Assembly 580 H,A,Q&L Center Assembly 55 H,A,Q&L Center Assembly, Central