V-Maxx G2 Hopper Spreader
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1 October, 07 Lit. No. 70, Rev. 0 V-Maxx G Hopper Spreader VX-0 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
2 HOPPER ASSEMBLY Lit. No. 70, Rev. 0 October, 07
3 ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH Keep arms, hands, and loose clothing away from auger. Shut off control and unplug spreader before servicing. D DO NOT EXCEED GVWR OF VEHICLE DO NOT OVERLOAD SPREADER LOAD SPREADER EVENLY D 0 ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS DISCONNECT POWER WHEN NOT IN USE ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS DISCONNECT POWER WHEN NOT IN USE 7 Read Owner s Manual for Installation Instructions. Secure spreader to truck with ratchet straps. Anchor spreader securely to truck body with bolt kit provided to prevent slipping or sliding. Routinely check straps and handware to make sure they are secure. D F0 Hopper 0 T00 / x Stud Cover D7 Top Screen Front Section D Cross Bar D7 Top Screen Rear Section 0 Top Screen Service Kit D / x -/ Clevis Pin 0 Top Screen Mounting Hardware D Hairpin Cotter 0 Inverted V Service Kit F /- x Carriage Bolt 0 Inverted V Mounting Hardware 7 D /- Locknut F07 /- x Hex Cap Screw SS D7 Inverted V Salt Baffl e 7 D / Flat Washer SS D Bolt Plate, -Bolt T07 /- Locknut SS 0 D7 Inverted V Assembly D Label Warning, Rotating Auger D /- x Hex Cap Screw 0 D Label Warning, Hands and Feet D0 Inverted V Backing Plate D Label Warning, Do Not Overload D / Flat Washer D Label Warning, Owner's Manual D /- Serrated Flange Locknut D Label Warning, Before Operating 0 Heavy Duty Vibrator, DC-00 D Label Warning, Rotating Parts D0 Vibrator Backing Plate Label Warning, Chute Disconnect 7 D / Flat Washer SS 7 Label Warning, Disconnect Spinner D / Flat Washer 7 F0 Label Warning, Spinner D0 / Locknut ns Label SnowEx V-Maxx G Item 0 Top Screen Service Kit D7 Top Screen Front Section 0 Top Screen Mounting Hardware D7 Top Screen Rear Section Item 0 Top Screen Mounting Hardware D / x -/ Clevis Pin 7 D / Flat Washer SS D Hairpin Cotter D / Flat Washer F /- x Carriage Bolt D0 / Locknut Item 0 Inverted V Service Kit D7 Inverted V Salt Baffl e 0 Inverted V Mounting Hardware 0 D7 Inverted V Assembly Item 0 Inverted V Mounting Hardware 7 D /- Locknut 7 D / Flat Washer SS D Bolt Plate, -Bolt 0 T00 / x Stud Cover D0 Inverted V Backing Plate F07 /- x Hex Cap Screw SS D 0 /- Serrated Flange Locknut 7 D / Flat Washer SS D0 Vibrator Backing Plate T07 /- Locknut SS ns = not shown SS = Stainless Steel Lit. No. 70, Rev. 0 October, 07
4 RATCHET STRAPS & COVER Ratchet Straps and Cover F000 Ratchet Strap, pkg of D /- x Hex Cap Screw D7 Tarp Kit D0 /- Locknut Lit. No. 70, Rev. 0 October, 07
5 FRAME & MOUNTING HARDWARE 7 Frame and Mounting Hardware D77- Side Frame D /- x Serrated Hex Cap Screw D7 Upper/Lower Front Rail D /- x -/ Hex Cap Screw D Auger Motor/Transmission Support 7 D0 / Locknut D7- Rear Apron D7 / Flat Washer Lit. No. 70, Rev. 0 October, 07
6 AUGER DRIVE ASSEMBLY Lit. No. 70, Rev. 0 October, 07
7 AUGER DRIVE ASSEMBLY Auger Drive Assembly D /- Serrated Flange Nut D7 Auger Shaft Hopper Collar D Auger Bearing D7 Auger Shaft Hopper Washer F0 Auger, 7 x D7 /- x / Set Screw F0 Auger Coupler D / Flat Washer D /- x Serrated Flange Bolt 7 D /- Locknut D7 Coupler Set Screw D7- Transmission Support Bracket 7 F0 Urethane Coupler Spider D7 M-. x mm Flange Bolt D7 / Key Stock 0 7 Auger Coupler Kit D Auger Transmission 7 Auger Bearing Kit 0 D Auger Motor 0 Auger Transmission Kit D70 /- Serrated Flange Nut F / x Key Stock D Auger Motor Cover Break Through Plug Item 0 7 Auger Coupler Kit F0 Auger Coupler D7 / Key Stock D7 Coupler Set Screw F / x Key Stock 7 F0 Urethane Coupler Spider Item 7 Auger Bearing Kit D /- Serrated Flange Nut D Auger Bearing Item 0 Auger Transmission Kit D7 / Key Stock 7 D /- Locknut D Auger Transmission D7- Transmission Support Bracket D / Flat Washer D7 M-. x mm Flange Bolt M = Metric Lit. No. 70, Rev. 0 7 October, 07
8 AUGER EXTENSION ASSEMBLY Lit. No. 70, Rev. 0 October, 07
9 AUGER EXTENSION ASSEMBLY Auger Extension Assembly D /- x Hex Cap Screw F0 /- x Carriage Bolt SS D / Flat Washer SS D / Flat Washer SS D -/ Bearing -Bolt Flange 7 T0 /- Locknut SS D 0 /- Serrated Flange Nut 77 Cable Boot D /- x Serrated Flange Bolt 7 Cable Boot Bracket D 0 /- x Serrated Hex Cap Screw 0 77 Harness Plug Bracket 7 F0- Rear Extension D #0- x -/ Pan Head Screw SS F0 Discharge Trough Cover D #0- Locknut SS 707 Auger Extension Cover D /- x -/ Cap Screw 0 F0 Spinner Drive Mount Assembly D0 /- Locknut F0 Discharge Trough 7 Auger Bearing Kit F0 Rear Stop Bracket D Label Attention, Grease F0 Rubber Seal 7 D /- x Hex Cap Screw SS F07 0 /- x Serrated Flange Bolt Label Pre-Wet Mixing Chamber Item 7 Auger Bearing Kit D -/ Bearing -Bolt Flange D 0 /- Serrated Flange Nut SS = Stainless Steel FRONT AUGER BEARING GREASE FITTINGS Front Auger Bearing Grease Fittings D / Bulkhead Coupling, Brass D7 / x 0 Tubing D / Tube x / Male Thread D / Grease Fitting, Straight Compression Fitting Lit. No. 70, Rev. 0 October, 07
10 SPINNER DRIVE ASSEMBLY Lit. No. 70, Rev. 0 0 October, 07
11 SPINNER DRIVE ASSEMBLY 7 Spinner Drive Assembly F0 Spinner Drive Cover T0 /-0 Waxed Locknut SS F0 / x -/ Bent Pin 7 Spinner Guard Tube (incl. items & ) D.0 x -/ Hairpin Cotter 7 F0 Material Defl ector F0 Deflector Frame F0 Drive Enclosure D7 Direct Drive Spinner Motor F07 Spinner Plate F007 /- x Shoulder Bolt 0 D / Flat Washer SS 7 F0 Material Chute T0 /- Locknut SS D /- Serrated Flange Locknut T007 Cupped Spinner Fin D /- x Serrated Flange Bolt Type F D0 /- x / Carriage Bolt SS 0 D / x Serrated Flange Bolt SS D /- x Hex Cap Screw SS D /-0 x Serrated Hex /- x -/ Hex Cap Screw Washer Head Cap Screw SS F0 Hinge Pin F0 Chute Bracket 7 Break Through Plug T0 /- x / Hex Cap Screw SS D / Fender Washer D Spinner Hub ns Spinner Motor Harness Item 7 Spinner Hub Kit D /-0 x Serrated Hex F07 Spinner Plate Washer Head Cap Screw SS 0 D / Flat Washer SS T0 /- x / Hex Cap Screw T0 /- Locknut SS D Spinner Hub T007 Cupped Spinner Fin T0 /-0 Waxed Locknut SS D0 /- x / Carriage Bolt SS ns = not shown SS = Stainless Steel Lit. No. 70, Rev. 0 October, 07
12 CONTROL & ELECTRICAL COMPONENTS 0 7 Not drawn to scale. Lit. No. 70, Rev. 0 October, 07
13 CONTROL & ELECTRICAL COMPONENTS Cables & Harnessing / Electrical Enclosure Assembly Vehicle Side Harness Kit 7 7 Cable Assy, Mod. to Isolated Stud Cable Assy, Hopper ns 7 Extension Harness, " 70 Cable Assy, Module to Auger Motor ns D Center High Mount Stop Light (CHMSL) 7 Cable Assy, Spinner Motor, Hopper ns D* #0- x -/ Machine Screw SS Harness, Spinner Chute ns D* #0- Locknut SS 7 Vibrator Harness Assembly ns 7 Vibrator Extension Harness, " Item Vehicle Side Harness Kit 0 Vehicle Control Harness Fuse, 00 A 0 Vehicle Harness Assy (incl. item 0) 7 Fuse Holder/Isolated Stud Block 0 7 Plug Cover ns Cable Tie, HD " Battery Cable Red ns 0 Cable Tie,." Electrical Box Components 7 Fuse Holder/Isolated Stud Block 7 Spreader Module, -Post ns = not shown SS = Stainless Steel * CHMSL Mounting Hardware Lit. No. 70, Rev. 0 October, 07
14 CONTROL & ELECTRICAL COMPONENTS 7 Cab Control 0 Cab Control Kit Cab Control -Knob Cab Control Bracket Kit Item 0 Cab Control Kit Cab Control Bracket Kit Cab Control -Knob Item Cab Control Bracket Kit Bracket, Control Inner /-0 x / Pan Head Machine Bracket, Control Outer Screw SS Black #0 x / Pan Head Tapping 7 / Shoulder Washer SS Black Screw SS / Lock Washer SS # x / Pan Head Machine Screw /-0 Hex Nut G Black SS = Stainless Steel G = Grade Lit. No. 70, Rev. 0 October, 07
15 ELECTRICAL BOX ASSEMBLY Electrical Box Assembly Electrical Box #0- x / Shoulder Bolt 7 Mounting Plate Assembly D #0- Locknut SS Switch, Push Button MO 0 7 /-0 x / Hex Washer Head 7 Locking Grommet, " OD Machine Screw SS 0 Latch Knob 77 Cover Assembly 0 Latch Pawl ns Labels Electronic Assembly 7 F07 /- x Serrated Flange Cap Screw Item 77 Cover Assembly 0 Latch Knob 0 Latch Pawl SS = Stainless Steel ns = not shown Lit. No. 70, Rev. 0 October, 07
16 TrynEx International, LLC Ajax Drive Madison Heights, MI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 07 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International outlets or spreader owner is granted. TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. TrynEx International offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: SnowEx, V-Maxx. Printed in U.S.A. Lit. No. 70, Rev. 0 October, 07
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