Blade and Off-Truck Kit

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1 Fisher Engineering 50 Gordon Drive, Rockland, Maine sherplows.com 4800, 480, , 850, 8800 September 5, 08 Lit. No. 8550, Rev. 0 Blade and Off-Truck Kit XLS Snowplow Parts List Snowplows with serial numbers beginning with 800 and higher. A DIVISION OF FISHER, LLC

3 XLS BLADE COMPONENTS...4 XLS OFF-TRUCK KITS... Headgear and A-Frame Components... Hydraulic Unit Components...8 Hydraulic Unit Cover Assembly... 0 Lift and Angle Rams Components... Hoses and Fittings... Electrical Components... Vehicle-Side Harness Diagram -Port, -Plug Systems... Headlamp Kit... 4 Lit. No. 8550, Rev. 0 September 5, 08

4 Blade Components 8 8* * * Does not include Retainer Bar (Item ). Lit. No. 8550, Rev. 0 4 September 5, 08

5 XLS Blade Item Part Qty Description Item Part Qty Description 85 XLS Blade Frame /8 x -/ Pin Kit 85 XLS Blade Frame 8 85 Blade Moldboard Kit, SS Spring Assembly Kit 85 Blade Moldboard Kit, SS 8 5 Flexible Blade Guide Kit " 855 Blade Moldboard Kit, MS /" Cutting Edge Kit (w/hardware) Blade Moldboard Kit, MS 8 55 /" Cutting Edge Kit (w/hardware) /8- x Button Cap Screw SS PS Wing Moldboard Kit, SS /8- x Button Cap Screw w/flange 858 PS Wing Moldboard Kit, SS 8 8 /8 Flat Washer 85 PS Wing Moldboard Kit, MS /8- Locknut Brass 85 PS Wing Moldboard Kit, MS /8- Locknut GF Flange 8580 DS Wing Moldboard Kit, SS Spring Bar 85 DS Wing Moldboard Kit, SS Trip Spring 85 DS Wing Moldboard Kit, MS / x -5/8 Hex Shoulder Bolt G5 855 DS Blade Wing, XLS 80 ns 08 4 /4 x -/4 Pin 8554 PS Blade Wing, XLS Removable Spring Disk 855 DS Blade Wing, XLS /-4 Hex Locknut GB 855 PS Blade Wing, XLS Stop Bolt Kit 805* Flared Wing Poly Edge Kit 80 (pair) 85 Base Angle * Flared Wing Poly Edge Kit 8 (pair) 85 Base Angle DS Urethane Edge /4 x -/ Machine Pin w/cotter 808 PS Urethane Edge Label Warning/Caution, Snowplows 805 DS Urethane Edge 8 Label Identity, STORM GUARD 805 PS Urethane Edge Label Multiple Pinch Points 5054 Wing Spring ns 0 Label XLS Eyebolt Kit ns 08 Label FISHER Splatter 500 Wing Pin ns 8 Label DS Wing 8 DS Blade Slide Box ns 5 Label PS Wing 80 PS Blade Slide Box 504 Kit, Blade Guide Bracket 480 Ram Assy -/ x -5/ DA Bolt Kit, Urethane Edge 44 Ram Assy -/ x -5/ DA 8 8 Retainer Bar 80 ns 44 Combo Seal Kit, Wing Cylinder 855 Retainer Bar /8 x Pin Kit 4 58 Wear Strip ns = not shown SS = Stainless Steel MS = Mild Steel G = Grade * Includes steel curb guards w/hardware. Does not include Item Retainer Bar. Used with stainless steel moldboards only. Used with mild steel moldboards only. XLS Blade Accessories (not shown) 80 Blades 8 Blades 55* 5/8" Cutting Edge Kit (w/hardware) * 5/8" Cutting Edge Kit (w/hardware) 8 80* " Cutting Edge Kit Poly (w/hardware) 80 80* " Cutting Edge Kit Poly (w/hardware) * Rubber Defl ector Kit 80 8* Rubber Defl ector Kit * Shoe Kit 5000* Shoe Kit 5-* Back Drag Edge Kit 80 5-* Back Drag Edge Kit 8 Lit. No. 8550, Rev. 0 5 September 5, 08

6 Headgear and A-Frame Components Lit. No. 8550, Rev. 0 September 5, 08

7 XLS Headgear and A-Frame Components Item Part Qty Description Item Part Qty Description Headgear /8- x Hex Cap Screw G Lift Arm Service Kit (yellow) 5 /8- Hex Locknut GB 50- Lift Arm Service Kit (silver) 508 Pivot Bolt Kit Nameplate, Minute Mount 50 A-Frame Kit 4 8 Stop Link Kit Stacking Stops Kit 5 0 5/8 x -5/8 Clevis Pin w/cotter /8 x -/4 Clevis Pin Kit 4 Jack 0 A48K U-Bolt Assembly Packet K Bushing Kit (pkg of ) 45 Spring/U-Bolt/Link Kit 8 48K /4 x -/8 Machine Pin Packet 4 /8- Hex Nut G / x -/4 Cotter Pin 840 Quick Link 0 48 Handle, Link Arm Assembly 4 04 Spring 45 Label Attach/Detach MM Headgear 5 K Clamp Loop Kit K Wire Cam Kit DS -/4 Round Flat Washer K Wire Cam Kit PS K Step Pin Kit 4 48 Jack Lock 8 4K Handle Kit 5 4 Compression Spring, /4 OD x -/ 00 4 /8- x Carriage Bolt G5 8K Connecting Pin Kit 40 0K x 4-/ Anchor Pin Packet w/cotter 8 Compression Spring, " ID x -/ 4 0 x 4-/4 Clevis Pin 8 8 x -5/ Pin 4 00 /4 x -/ Cotter Pin 05 4 /8 Flat Washer Type A Wide 4 50 x -5/ Clevis Pin HT 0 0 /8 x Cotter Pin 44 8 Label SECURITY GUARD K- Stop Clip Kit x -/4 Clevis Pin Kit 55 Handle Cover Kit 4-5/ Grade 4 Chain Bag 45 Link Arm 4 50 Shrink Tube, " ID Item 850- Lift Arm Service Kit (yellow) Lift Arm, Heavy Duty (yellow) 4 00 /4 x -/ Cotter Pin Nameplate, Minute Mount 4 50 x -5/ Clevis Pin HT 4 8 Stop Link Kit Item 50- Lift Arm Service Kit (silver) Lift Arm, Heavy Duty (silver) 4 00 /4 x -/ Cotter Pin Nameplate, Minute Mount 4 50 x -5/ Clevis Pin HT 4 8 Stop Link Kit Item 4 8 Stop Link Kit Stop Link 5 0 5/8 x -5/8 Clevis Pin w/cotter Item 8 48K /4 x -/8 Machine Pin Packet /4 x Pin / x -/4 Cotter Pin Item 8K Connecting Pin Kit / x -/4 Cotter Pin 05 4 /8 Flat Washer Type A Wide 8 Compression Spring, " ID x -/ /8 x -/4 Clevis Pin Kit 8 8 x -5/ Pin Item Stacking Stops Kit 500 Stacking Stop 00 4 /8- x Carriage Bolt G5 5 4 /8- Hex Locknut GB Item K Step Pin Kit 845 Step Pin 4 00 /4 x -/ Cotter Pin ns = not shown HT = Heat Treated G = Grade Lit. No. 8550, Rev. 0 September 5, 08

8 Hydraulic Unit Components Lit. No. 8550, Rev. 0 8 September 5, 08

9 445 Hydraulic Unit XLS Item Part Qty Description Item Part Qty Description - Breather Pressure Control 445 Valve, SV08-45 w/nut 44- Reservoir Kit Valve, SV08-4 w/nut 0 4 #0-4 x 5/ Machine Screw Valve, PC08-0 w/nut 4 0 Plug, Square /8 NPTF 0 5 Quill Assembly 5/-4 Thread 5 5 O-Ring Quill Assembly /-0 Thread 8 Magnet 4444 Plug, Hex Socket 4 M ORB /-8 x -/ Hex Cap Screw G5 K- -/ Relief Valve Kit ( sets) Pump Kit K- 4 Cartridge 0 w/jam Nut 8- Suction Filter 4 44 Crossover Relief Valve 4000 psi 0 54 O-Ring /4-0 x Socket Cap Screw 5558 O-Ring - ns 0 /4-0 x /4 Hex Washer-Head 55 Pump Shaft Seal Thread-Rolling Screw 500K- Motor Assembly, 4-/" ns 44 /4-0 x / -Lobe Round 4 K- 8 Coil With Spade Terminals Washer-Head Screw (pkg of 5) 5 44 Valve, SVCV08-0 w/nut ns 4455 /4-0 x 5/8 Hex Washer-Head 4K- Valve, SV w/jam Nut Thread-Rolling Screw Item 44- Reservoir Kit Reservoir 4 0 Plug, Square /8 NPTF 0 4 #0-4 x 5/ Machine Screw 5 5 O-Ring -50 Item Pump Kit 5 5 O-Ring O-Ring Suction Filter O-Ring Service Kits K-* Back-Up/O-Ring Kit 45- Seal Kit, Valves SV08-0, -, -, -4, 458- Seal Kit, Valves SV08-004, -40, -4, -45, SVCV08-0 & PC08-0 CV08-0, SF Seal Kit, Crossover Relief Valve ns = not shown M = Male G = Grade * Does not contain O-rings for cartridge valves. Lit. No. 8550, Rev. 0 September 5, 08

10 Hydraulic Unit Cover Assembly Hydraulic Unit Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring 440 Cover, Side 44 Bottom Retainer Ring 4404 Cover, Side /4-0 x / -Lobe Round Label Information S & S Washer-Head Screw (pkg of 5) 440 Label Information S5 S Cover, Side ns Label XLS Hydraulic Unit 5 50 Cover, Side ns 5 Cable Tie 4" ns = not shown Lit. No. 8550, Rev. 0 0 September 5, 08

11 Lift and Angle Ram Components 4 Lift Ram Assembly -/4 x 0 Item Part Qty Description 44 Split Bearing -/4" 45 Gland Nut Assembly 44 Angle Ram Assembly -/ x 0 Item Part Qty Description 08K Split Bearing -/" 55 Spacer 4885 Gland Nut Assembly Hoses and Fittings To DS Wing Rod (inside) To DS Angle Ram 4 To DS Wing Base (outside) To Lift Ram 8 5 To PS Angle Ram 4 5 To PS Wing Rod (inside) To PS Wing Base (outside) Hoses and Fittings Item Part Qty Description Item Part Qty Description 4488 Hose, /8 x 0 w/f JIC Ends 55 Elbow, 0 M JIC/ M ORB 44 Hose, /8 x 45 w/f JIC Ends Drain Cap, F JIC 448 Hose, /8 x 5 w/f JIC Ends 445 Orifi ce Kit Hose, /4 x 8 w/f JIC Ends ns 58 Hose Wrap, Polyethylene Hose, /8 x 4 w/f JIC Ends ns 804 /8- x Button Cap Screw 44 Elbow, Extra Long 0 ns B 4 Label Hose Install Warning M JIC/ M ORB F = Female ns = not shown M = Male Lit. No. 8550, Rev. 0 September 5, 08

12 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 4 Plow Control Harness, -Solenoid Plow Module 0 Cable Assembly 8" 4455 /4-0 x 5/8 Hex Washer-Head 405 Snowplow Battery Cable Thread-Rolling Screw 4 40 Motor Relay Kit FLEET FLEX System ns 884K Cable Boot 5 0 /4-0 x /4 Hex Washer-Head ns 8K Dielectric Grease (pkg of ) Thread-Rolling Screw ns 4 Fuse, 4A Mini Automotive-Style 4 Plow Control Harness, -Solenoid (for items and ) 4408 Spacer Module Vehicle-Side Electrical Components * 40 Vehicle Battery Cable ns 8K Plug Cover * 858 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram -Port, -Plug System. Lit. No. 8550, Rev. 0 September 5, 08

13 Vehicle-Side Harness Diagram -Port, -Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0A Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 8550, Rev. 0 September 5, 08

14 Headlamp Kit Headlamp Kit H/H (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit H/H PS 880 Harness Service Kit H/H ns 880 Headlamp Service Kit H/H DS Item 880/880 Headlamp Service Kit H/H PS/DS 880 Rear Cover Kit H/H PS 88 Headlamp Bulb Service Kit H ns 88 Rear Cover Kit H/H DS 880 Headlamp Bulb Service Kit H Mounting Hardware Kit H/H Cover Screws Service Kit H/H 5 Park/Turn Bulb (trade no. 45NAK) (pkg of 4) ns = not shown Lit. No. 8550, Rev. 0 4 September 5, 08

15 Lit. No. 8550, Rev. 0 5 September 5, 08

16 Fisher Engineering 50 Gordon Drive Rockland, ME A DIVISION OF FISHER, LLC Copyright 08 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm, or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Minute Mount, SECURITY GUARD, STORM GUARD, XLS. Printed in U.S.A. Lit. No. 8550, Rev. 0 September 5, 08

Blade and Off-Truck Kit

Fisher Engineering 50 Gordon Drive, Rockland, Maine 0484- www.fi sherplows.com 5080 000 January 5, 0 Lit. No. 458, Rev. 0 Blade and Off-Truck Kit XLS Snowplow Parts List A DIVISION OF FISHER, LLC XLS