Blade and Off-Truck Kit

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1 Fisher Engineering 50 Gordon Drive, Rockland, Maine sherplows.com 4400-, , 4485-, , , February, 0 Lit. No. 44, Rev. 9 Blade and Off-Truck Kit XtremeV Snowplow Parts List A SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.

2 Lit. No. 44, Rev. 9 February, 0

3 XtremeV BLADES...4 XtremeV OFF-TRUCK KITS... Headgear and T-Frame... Hydraulic Unit...8 Cover Assembly... 0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram... Headlamp Kit... 4 Lit. No. 44, Rev. 9 February, 0

4 Blade Components 9-/' Shown Lit. No. 44, Rev. 9 4 February, 0

5 4475-/4485-/4495-/44775-/44785-/ XtremeV Blade Components Part Number 7-/' 8-/' 9-/' Item Description MS SS MS SS MS SS Moldboard Kit DS Moldboard Kit PS Frame, Base Angle & Springs DS Frame, Base Angle & Springs PS Flexible Blade Guide Set " 795 /8" Cutting Edge Kit w/fasteners n/a /" Cutting Edge Kit w/fasteners Center Cutting Edge Kit w/fasteners Center Cutting Edge DS Center Cutting Edge PS /8" Cutting Edge n/a /" Cutting Edge Back Drag Edge Kit Base Angle DS Base Angle PS Snow Control Blade Wing Extension Kit n/a 440- Blade Stop Kit Outrigger Rubber Defl ector Kit Label Warning/Caution, Snowplows Label Identity, STORM GUARD (MS Moldboards Only) ns Label Splatter -/4 x 4-/ 08 ns Label Identity, XtremeV 4444 ns Universal Label Replacement Kit 8549 MS = Mild Steel SS = Stainless Steel ns = not shown = Accessory Only Springs and Fasteners Qty Qty Item Part Description 7-/' 8-/' 9-/' Item Part Description 7-/' 8-/' 9-/' 0 74 x -/4 Clevis Pin w/cotter /8- x Hex Locknut 4408 V-Plow Pivot Pin 9 For Mild Steel Moldboards /4 x -/4 Cotter Pin For Stainless Steel Moldboards /8- x Carriage Bolt G Removable Spring Assembly /8- Hex Locknut GB Shoulder Bolt w/locknut * /8- x -/4 Hex Cap Screw G Removable Spring Bar 4 4 9* /8- Hex Locknut GB /4 x -/4 Pin /8 Flat Washer Type A Narrow Removable Spring Disc /- x 4-/ Hex Cap Screw G Trip Spring /- Hex Locknut GB ns 447 Bolt Bag Cutting Edge Kits 40 /8- x Button Cap Screw (one side 5 sets of fasteners) 9804 For Mild Steel Moldboards ns Bolt Bag Rubber Defl ector 9805 For Stainless Steel Moldboards ns = not shown = Accessory Only * = packed with headgear G = Grade Lit. No. 44, Rev. 9 5 February, 0

6 Headgear and T-Frame Components Lit. No. 44, Rev. 9 February, 0

7 XtremeV Headgear and T-Frame Components Item Part Qty Description Item Part Qty Description Headgear T-Frame 757- Lift Arm Kit Yellow Push Assembly 750- Lift Arm Kit Silver 4 50 Stacking Stop Short (shown) 989 Label SECURITY GUARD Stacking Stop Long (not shown) Nameplate, Minute Mount 5 9 Clevis Pin Kit Stop Link Kit 40 A48K Packet U-Bolt Assembly 907 Clevis Pin w/cotter Spring/U-Bolt Kit 7 74 Jack 4 77K Clevis Kit 8 7K Bushing Kit (pkg of ) 44 79K Cable Kit 9 489K /4 x -7/8 Machine Pin Packet /8 Wire Rope Clip / x -/4 Cotter Pin 4 88 Thimble 748 Handle-Link Arm Assembly 47 77K Clamp Loop Kit 795 Flexible Blade Guide Set " Round Flat Washer 745 Label, Minute Mount Headgear K Step Pin Kit 4 7K Wire Cam Kit DS /4 x -/ Cotter Pin 5 77K Wire Cam Kit PS 5 74K Handle Kit 7478 Jack Lock 58 4 /4 x Slotted Spring Pin 7 74 Compression Spring, /4 OD x -/ /8- x Carriage Bolt G5 8 78K Connecting Pin Kit 45 /8- x -/4 Hex Cap Screw G5 9 8 Compression Spring, ID x -/ /4-0 x Hex Cap Screw G5 0 8 x -5/ Pin /4-0 Hex Locknut GB /8 Flat Washer 0 4 x 4-/4 Clevis Pin 990 /8 x Cotter Pin x -5/ Clevis Pin HT 7K Stop Clip Kit * Snow Control 7-/' and 8-/' Handle Cover Kit 4457* Snow Control 9-/' Link Arm Label, InstaLock Double-Acting 9004 /8- x Hex Cap Screw G5 Cylinder 7 9 /8- Hex Locknut GB ns 79-5/ Grade 4 Chain Bag V-Plow Pivot Pin ns = not shown G = Grade * = packed with blade Lit. No. 44, Rev. 9 7 February, 0

8 Hydraulic Unit Components Lit. No. 44, Rev. 9 8 February, 0

9 440 Hydraulic Unit XtremeV Item Part Qty Description Item Part Qty Description 77- Breather Pressure Control x /8 Tapping Screw 447- Reservoir Kit 9 5 Quill Assembly 5/-4 Thread x 5/ Machine Screw 4857 Quill Assembly /-0 Thread /8 Plug NPTF Square /-0 Socket O-Ring Boss Plug 5 59 O-Ring K- -/ Relief Valve Kit ( sets) 7897 Magnet 447 Relief Valve Kit ( sets) /-8 x -/ Hex Cap Screw G Check Valve CV Pump Kit /8-4 Socket O-Ring Boss Plug Suction Filter O-Ring O-Ring /4-0 x Socket Cap Screw 55 Pump Shaft Seal ns 9099 /4-0 x /4 Hex Washer-Head 500K- Motor Assembly 4-/" Thread-Rolling Screw 79K- Coil with Spade Terminals ns 44 /4-0 x / -Lobe Round Washer Valve SVCV08-0 with Nut Head Screw (pkg of 5) 5 74K- 4 Valve SV with Nut ns 4455 /4-0 x 5/8 Hex Washer-Head 445 Valve SF08-05 with Nut Thread-Rolling Screw Valve Lock Ring with Screw O-Ring Service Kits 7K- Back-Up/O-Ring Kit (Does not Seal Kit Valves SV08-0,,, contain O-rings for cartridge valves.) 40, 4 and SVCV Seal Kit Valves SV08-004, CV08-0, SF08-05 ns = not shown G = Grade Lit. No. 44, Rev. 9 9 February, 0

10 Hydraulic Unit Cover Assembly Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring Cover Side 0 44 Bottom Retainer Ring 7 Cover Side /4-0 x / -Lobe Round Washer Label Information (S S) Head Screw (pkg of 5) w/8" Cable Tie Label Information (S4 S) 4 Cover Side 0 ns 5 Cable Tie 4" 5 Cover Side 0 ns 4445 Label Information ns = not shown Lit. No. 44, Rev. 9 0 February, 0

11 Lift and Angle Ram Components 500K Lift Ram Assembly -/ x 0 Item Part Qty Description 08K Split Bearing 557 Spacer Gland Nut Assembly 4440 Angle Ram Assembly -/4 x DA Item Part Qty Description 444 Seal Kit -/4 DA Ram Gland Nut Assembly Hoses and Fittings From Lift Ram From Driver-Side Rod (Front) From Driver-Side Base (Rear) From Passenger- Side Base (Rear) 4 From Passenger- Side Rod (Front) 5 8 Hoses and Fittings Item Part Qty Description Item Part Qty Description 559 Hose, /4 x w/f JIC Ends 7 57 Elbow, 45 M JIC/ M ORB 559 Hose, /4 x 4 w/f JIC Ends 8 44 Elbow, Extra Long 90 M JIC/ 4448 Hose, /8 x 4 w/f JIC Ends M ORB Hose, /8 x 8 w/f JIC Ends Drain Cap, F JIC Hose, /4 x w/f JIC Ends ns 58 Hose Wrap, Polyethylene Elbow, 90 M JIC/ M ORB ns 9009 /8- x Hex Cap Screw G5 F = Female G = Grade M = Male or Metric ns = not shown Lit. No. 44, Rev. 9 February, 0

12 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 858 Plow Control Harness, 8-Solenoid Plow Module 907 Cable Assembly 8" /4-0 x 5/8 Hex Washer-Head 405 Snowplow Battery Cable Thread-Rolling Screw Motor Relay Kit FLEET FLEX ns 884K Cable Boot /4-0 x /4 Hex Washer-Head ns 89K Dielectric Grease (pkg of ) Thread-Rolling Screw ns 4 Fuse 4-amp Mini Automotive 858- Plow Control Harness, -Solenoid Blade-Style (for items and ) Spacer Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 89K Plug Cover * 8587 Vehicle Control Harness * For diagram see Vehicle-Side Harness Diagram. ns = not shown Lit. No. 44, Rev. 9 February, 0

13 Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 44, Rev. 9 February, 0

14 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit PS 5 Park/Turn Bulb (trade no. 457NAK) ns 880- Headlamp Service Kit DS 880 H Headlamp Bulb Service Kit 880- Rear Cover Kit (fi ts - or -screw) Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 8K Harness Service Kit Park/Turn Socket Service Kit ns = not shown Lit. No. 44, Rev. 9 4 February, 0

15 Lit. No. 44, Rev. 9 5 February, 0

16 Copyright 0 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: FISHER, Insta-Act, Minute Mount, SECURITY GUARD, STORM GUARD, XtremeV. Printed in U.S.A. Lit. No. 44, Rev. 9 February, 0

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