Western Products, PO Box , Milwaukee, WI WIDE OUT Snowplow

Transcription

1 Western Products, PO Box 4508, Milwaukee, WI May, 04 Lit. No , Rev. 05 WIDE OUT Snowplow Blade Assembly 580 H,A,Q&L Center Assembly 55 H,A,Q&L Center Assembly, Central Hydraulics 54 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

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3 TABLE OF CONTENTS WIDE OUT BLADE... 4 WIDE OUT HYDRAULIC, A FRAME, QUADRANT & LIFT FRAME (H,A,Q&L) CENTER ASSEMBLY... Lift Frame and A Frame... Hydraulic Unit...8 Cover Assembly...0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram Port, Plug System... Vehicle-Side Wiring Diagram Central Hydraulics...4 Headlamp Kit...5 Lit. No , Rev. 05 May, 04

4 WIDE OUT BLADE 580 Blade Components * * Does not include Retainer Bar (Item ) = Accessory Only Lit. No , Rev May, 04

5 WIDE OUT BLADE 580 WIDE OUT Blade Components Item Part Description Item Part Description 504 Bolt Kit, Urethane Edge Label Multiple Pinch Points 5044 Retainer Bar Label Warning/Caution, Snowplows 50 Kit, Urethane Edge Assembly Label UltraMount Attach/Detach (Does not include Retainer Bar.) Label WIDE OUT ID Urethane Edge Label Identity ULTRAFINISH DS Blade Wing, WIDE OUT 4445 Label Identity WESTERN 8. ns 5050 PS Blade Wing, WIDE OUT 500 Label 8' 0' WIDE OUT 505 5/8 x Pin Kit 580 Deflector Kit, WIDE OUT /8 x Pin Kit Back Drag Kit, WIDE OUT Wing Spring 5 B047 Hydraulic Cylinder, Slide Box 9 4 5/8 x 4 Eyebolt Kit ns B07 Combo Seal Kit, Cylinder B DS Blade Slidebox, WIDE OUT 509 Wear Strip Wing Top ns 5059 PS Blade Slidebox, WIDE OUT Wear Strip Wing Bottom 500 Wing Pin Shoe Kit Set of 50 Stop Bolt Kit ns 508 Label WIDE OUT Wings 4775 Cutting Edge Kit ns 4098 Label Identity, CONTRACTOR GRADE WIDE OUT Blade ns = not shown = Accessory Only Lit. No , Rev May, 04

6 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Lift Frame and A Frame Components Lit. No , Rev. 05 May, 04

7 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) WIDE OUT Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description 508 Kit, Pivot Bolt Plate Upper Lift Frame 5070 Kit, A Frame 9 4 /8 Hex Locknut GB 507 Pin Kit, Base End 7850 Lift Arm Kit Pin Kit, Rod End 4 90K /4 x /4 Clevis Pin Kit Quadrant Assembly, WIDE OUT 5 99K 5/ x / Cotter Pin Kit (pkg of 4) 98 /4 0 Hex Locknut GB 947 /4 Flat Washer Stacking Stop Kit Receiver Kit DS Pin Kit 8 75 Receiver Pin Kit, Bumper 9 995K 5/ Hairpin Cotter Trip Spring Receiver Kit PS 4 4 Eyebolt Kit 45 /4 0 x Hex Cap Screw G5 784 Pivot Plate Service Kit 595 Blade Guide Assembly Poly 4" 755 Lower Lift Frame 4945 x 4 /4 Clevis Pin Kit Stand Assembly DS Pivot Bar Kit Stand Assembly PS Pivot Bolt Kit 7847 Stand Shoe Kit 490 /4 Grade 4 Chain Assembly 7 75 /4 x Roll Pin BP Hose Bracket Kit Stand Lock Pin Kit Label SECURITY GUARD Upper Lift Frame Plunger w/ Spring /8 x 4 Hex Cap Screw G8 Item 784 Pivot Plate Service Kit Pivot Plate A /8 x / Hex Cap Screw G Pivot Plate B /8 Hex Locknut GB /8 x Carriage Bolt G5 Item 7850 Lift Arm Kit 5 99K 5/ x / Cotter Pin Kit 47 Lift Arm 947 /4 Flat Washer /4 x /4 Clevis Pin /4 x / Clevis Pin Kit /8 Hairpin Cotter 4 Round Flat Washer Special Item Pivot Bar Kit Pivot Bar Pivot Bolt Kit Item Pivot Bolt Kit 8 x 7 Hex Cap Screw G Hex Locknut GB Hex Jam Nut G5 Item 490 /4 Grade 4 Chain Assembly ( per plow) /4 Grade 4 Chain /8 x / U-Bolt G5 9 /8 Hex Locknut GB Item Hose Bracket Kit ( per plow) Hose Bracket 54 9 /4 0 Hex Locknut GB 5 /4 0 x /4 Socket Cap Screw G5 ns = not shown G = Grade Not used for Central Hydraulics. Lit. No , Rev May, 04

8 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Hydraulic Unit Components Lit. No , Rev May, 04

9 WIDE OUT H,A,Q&L CENTER ASSEMBLY Hydraulic Unit WIDE OUT 485 Hydraulic Unit Service Kit WIDE OUT* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description 77 K Breather Pressure Control Valve SV08 45 w/nut 447 Reservoir Kit Valve SV08 4 w/nut x 5/ Machine Screw Valve PC08 0 w/nut Plug, Square /8 NPTF 0 5 Quill Assembly 5/ 4 Thread 5 59 O-Ring Quill Assembly / 0 Thread 7897 Magnet 4444 Plug, Hex Socket 4 M ORB / 8 x / Hex Cap Screw G5 498K- / Relief Valve Kit Sets Pump Kit 498K- 4 Cartridge 0 W/Jam Nut Suction Filter Crossover Relief Valve 4000 psi O-Ring /4 0 x Socket Cap Screw O-Ring ns 9099 /4 0 x /4 Hex Washer-Head 55 Pump Shaft Seal Thread-Rolling Screw 500 Motor Assembly 4 /" ns 44 /4 0 x / -Lobe Round Washer K- 8 Coil With Spade Terminals Head Screw (pkg of 5) 5 44 Valve SVCV08 0 w/nut ns 4455 /4 0 x 5/8 Hex Washer-Head 497K- Valve SV w/nut Thread-Rolling Screw O-Ring Service Kits 557 Back-Up/O-Ring Kit (Does not 4959 Seal Kit Valves SV08 0,,, contain O-Rings for cartridge valves.) 40, 4, 4, 45, SVCV08 0 & PC Seal Kit Valves SV08 004, 4944 Seal Kit Crossover Relief Valve CV08 0, SF08 05 ns = not shown G = Grade * Includes Hydraulic Unit, Cover Assembly (p. 0) and Plow-Side Electrical Components (p. ). Lit. No , Rev May, 04

10 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Hydraulic Unit Cover Assembly Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring Cover Side 0 44 Bottom Retainer Ring 7 Cover Side /4 0 x / -Lobe Round Washer-Head Label, Information Screw (5-pack) w/8" Cable Tie Label, Information 4 Cover Side 0 ns Label, Identity 5 Cover Side 0 ns 5 Cable Tie 4" ns = not shown Lit. No , Rev May, 04

11 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Lift and Angle Ram Components 558K Lift Ram Assembly / x 8 Item Part Qty Description 90 Split Bearing /" 557 Spacer Gland Nut Assembly 4940 Angle Ram Assembly / x 0 Item Part Qty Description 90 Split Bearing /" 557 Spacer Gland Nut Assembly Hoses and Fittings 0 7 To DS Wing Rod (inside) 7* 5 To DS Wing Base (outside) To DS Angle Ram 8 5 To Lift Ram To PS Angle Ram 7 7* 7* To PS Wing Rod (inside) 4 To PS Wing Base (outside) 8** Hoses and Fittings Item Part Qty Description Item Part Qty Description 4948 Hose, /8 x 78 w/f JIC Ends 7* 55 5 Elbow, 90 M JIC/ M ORB 445 Hose, /8 x 8 w/f JIC Ends 8** 94 5 Elbow, 45 M JIC/ M ORB 4949 Hose, /8 x w/f JIC Ends Drain Cap, F JIC Hose, /8 x 7 Kit w/f JIC Ends Orifice Kit 5 57 Hose, /4 x Kit w/f JIC Ends ns 58 5 Hose Wrap, Polyethylene 4 5 Elbow, Extra Long 90 M JIC/ ns 9804 /8 x Button Cap Screw M ORB ns B 4 Label Hose Install Warning F = Female ns = not shown M = Male or Metric * Also used for Central Hydraulics, qty. ** Also used for Central Hydraulics, qty 4. Lit. No , Rev. 05 May, 04

12 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 947 Harness Plow Control Solenoid Plow Module 907 Cable Assembly 8" /4 0 x 5/8 Hex Washer-Head 405 Plow Battery Cable Thread-Rolling Screw 4 5K- Motor Relay Kit ns 4 Cable Boot /4 0 x /4 Hex Washer-Head ns 5099 Dielectric Grease Thread-Rolling Screw ns 4 Fuse, 4-Amp Mini Automotive 94 Harness Plow Control -Solenoid Blade-Style (for items & ) Spacer Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 548K Plug Cover Kit * 8587 Vehicle Control Harness ns** 498 Vehicle Control Harness Central Hydraulics ns = not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No , Rev. 05 May, 04

13 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Vehicle-Side Wiring Diagram Port, Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev. 05 May, 04

14 WIDE OUT H,A,Q&L CENTER ASSEMBLY 54(CH) Vehicle-Side Harness Diagram Central Hydraulics AB AB DEBCA Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps DRL Tap Park/Turn Lamps Factory Vehicle Harness ORN 4 AWG AWG (not used) Vehicle Control Harness RED BLK/ORN RED Battery 5-Amp Fuse (Park/Turn) 7.5-Amp Fuse (Straight Blade Control) To Switched Accessory (may need lengthened) Vehicle Lighting Harness (-Pin) Adapter AB Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) -Port Module (Non-DRL or DRL) Lit. No , Rev May, 04

15 WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit DS Cable Tie Anchor ns 880 Headlamp Service Kit PS Park/Turn Socket Service Kit 880 Rear Cover Kit (fits - or -screw) 8 Park/Turn Bulb (trade no. 457NAK) 8804 Mounting Hardware Kit H Headlamp Bulb Service Kit 4 44 / Flat Washer Type B, Wide Cover Screws Service Kit ( screws) 5 0 Rubber Grommet 8W Harness Service Kit ns = not shown Lit. No , Rev May, 04

16 Western Products PO Box 4508 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 04 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: CONTRACTOR GRADE, SECURITY GUARD, ULTRAFINISH, UltraMount, WESTERN, WIDE OUT. Printed in U.S.A. Lit. No , Rev. 05 May, 04