Blade and Off Truck Kit

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1 Fisher Engineering 0 Gordon Drive, Rockland, Maine , 809, 7000 March, 07 Lit. No. 499, Rev. 07 Blade and Off Truck Kit SD Series Snowplow Parts List A DIVISION OF FISHER, LLC

2 Lit. No. 499, Rev. 07 March, 07

3 SD SERIES BLADE ASSEMBLY...4 SD SERIES OFF TRUCK KIT... A-Frame... Headgear... Hydraulic Unit...8 Lift Ram and Angle Ram Components... 0 Hoses and Fittings...0 Electrical Components... Vehicle-Side Wiring Diagram Port, Plug Systems... Headlamp Kit... Lit. No. 499, Rev. 07 March, 07

4 Blade Components * * * '-" Blade Shown 0* * Accessory Only Blade Components Item Part Qty Description Item Part Qty Description 809 '-9" SD Blade Assembly (includes Label, Warning/Caution Snowplows items 8) 9 Label, Identity STORM GUARD 777 7'-" SD Blade Assembly (includes 0* 7880 Shoe Kit (set of ) items 8) * Poly Cutting Edge Kit '-9" 800 '-9" Base Angle Poly Cutting Edge Kit 7'-" 784 7'-" Base Angle ns* Steel Cutting Edge Kit 7'-" /4 x -/ Pin Kit * 790K Blade Guides Kit (set of ) / x -/4 Cotter Pin * 470- Rubber Deflector Kit 4 Removable Spring Assembly ns* 9 Steel Deflector Kit '-9" 4090 Shoulder Bolt and Locknut 8 Steel Deflector Kit 7'-" 7 08 Label, Identity FISHER Splatter ns* 4440 Curb Guard Kit '-9" Blade Item 4 Removable Spring Assembly 4 40 Removable Spring Bar 09 Removable Spring Disk Trip Spring 7 08 /4 x -/4 Pin ns = not shown G = Grade * = Accessory Only Lit. No. 499, Rev March, 07

5 A Frame Components A Frame Components Item Part Qty Description Item Part Qty Description 799 A Frame Quick Link 7979 x 8 Pivot Pin Spring 900 /4 x / Cotter Pin /8 Hex Nut G 4 79 / G0 Lift Chain Bag 0 8 x 4 Clevis Pin A48K U-Bolt Assembly Packet 0 x 4 /4 Clevis Pin 49 Spring/U-Bolt /Link Kit 7 Elbow, 4 M O-Ring/M JIC G = Grade M = Male Lit. No. 499, Rev. 07 March, 07

6 Headgear Components Lit. No. 499, Rev. 07 March, 07

7 Headgear Components Item Part Qty Description Item Part Qty Description 498 Headgear 9 74 /4 x -/ Compression Spring 74 Label Attach/Detach Minute / x -/4 Cotter Pin Mount 774 Jack SD 7K- Stop Clip Kit 74K Handle Kit 4 884K Cable Boot 78K Connecting Pin Kit 777K Step Pin Kit 4 8 x -/ Clevis Pin 900 /4 x -/ Cotter Pin 8 x -/ Compression Spring 7 49 Clamp Loop Kit 9 /8 x -/4 Clevis Pin Kit Handle Link Arm Assembly 7 8- Hydraulic Unit Cover, Front 9 7 Handle Cover Kit 8 8- Hydraulic Unit Cover, Rear 0 7K Snap-In Bushing Kit (pkg of ) Lift Arm Kit Yellow 74 Link Arm Stop Link Kit 9004 /8- x Hex Cap Screw G 907 /8 x -/8 Clevis Pin w/cotter 9 /8 x Hex Locknut GB 489K /4 x -7/8 Machine Pin Packet 4 77K Wire Cam Kit PS 777 Nameplate Decal Minute Mount 7K Wire Cam Kit DS x -/ Clevis Pin HT 90 4 /8 Flat Washer Type A Wide 84 x -/ Clevis Pin /8 x Cotter Pin 49 Connector, M JIC/ M ORB Jack Lock ns 989 Label SECURITY GUARD ns = not shown G = Grade HT = Heat Treated Lit. No. 499, Rev March, 07

8 Hydraulic Unit Components Lit. No. 499, Rev March, 07

9 49 Hydraulic Unit 00 psi 490 Hydraulic Unit Service Kit Item Part Qty Description Item Part Qty Description 00K Motor, 4 /" 8 79K- Coil w/spades 44K Elbow, Street 90 w/breather 9** Pump Shaft Seal 77 Breather Pressure Control 0 7 Elbow, 90 M JIC/ M ORB 4 7 Elbow, Street 90 /8 M NPTF/ 0K Hydraulic Pump Kit /8 F NPTF 74 O-Ring Valve Manifold Assembly 4 O-Ring Manifold Assembly 4 78 Suction Filter 7 Quill Assembly 9 O-Ring Back-Up Ring Reservoir Kit 9 O-Ring x / Machine Screw 0 70K Poppet Check Valve Kit Slotted Hex Washer Head 990 Plug, Hex Socket M ORB Plug, Square /8 NPTF 07 Bypass Check Valve Kit Plug, Hex Socket /4 NPTF w/ 79K- Relief Valve Kit (set of ) Thread Sealant SAE 009N/P 4* 49- Sleeve Bearing and Shaft Seal Kit / 8 x /4 Hex Cap Screw 77K- Cartridge Valve, 4-Way w/nut 40 Return Screen Assembly 08K Cartridge Valve, -Way w/nut 7897 Magnet 7 74K- Valve, -Way w/nut O-Ring Service Kits 7K 4 O-Ring & Back-Up Ring Kit 499 Seal Kit, -Way & 4-Way Valve 498 Seal Kit, -Way Valve * Use 489 tool for bearing sleeve replacement (includes bearing). ** Use 88 tool for pump shaft seal replacement (includes seal). Lit. No. 499, Rev March, 07

10 Lift Ram and Angle Ram Components 78 Lift Ram Assembly -/ x Item Part Qty Description 08K Split Bearing Kit 7 Spacer 4898 Gland Nut Assembly ns = not shown 00K Angle Ram Assembly -/ x 0 Item Part Qty Description 08K Split Bearing Kit 7 Spacer 4898 Gland Nut Assembly ns = not shown Hoses and Fittings Hoses and Fittings Item Part Qty Description 4448 Hose, /8 x 4 w/f JIC Ends 448 Hose, /8 x w/f JIC Ends 8 Hose, /4 x 8 w/f JIC Ends 4 49 Connector, M JIC/ M ORB 7 Elbow Kit, 4 M O-Ring/M JIC Elbow, 90 M JIC/ M ORB F = Female M = Male or Metric 4 Lit. No. 499, Rev March, 07

11 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 497 Plow Module, Port /4 0 x /4 Hex Washer-Head 44 /4 0 x /8 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw /8 x Button Cap Screw 907 Cable Assembly 8" Bracket Plow Module Motor Relay Kit FLEET FLEX 0 49 Clamp Loop Kit 40 Snowplow Battery Cable ns 099 Dielectric Grease 88 Harness Plow Control, -Solenoid ns = not shown Vehicle-Side Electrical Components (Diagram on following page) A* 887 Vehicle Control Harness 89K Plug Cover (shown above with B* 404 Vehicle Battery Cable plow-side electrical components) ns = not shown *See Vehicle-Side Harness Diagram on following page. Lit. No. 499, Rev. 07 March, 07

12 Vehicle-Side Harness Diagram Port, Plug System Factory Vehicle Harness Fire Wall Battery BLK RED Vehicle Battery Cable BAT Snowplow Headlamps To Snowplow Control Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps A Park/Turn Lamps To Switched Accessory -Port Module (Non-DRL or DRL) Factory Vehicle Harness B RED Lit. No. 499, Rev. 07 March, 07

13 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit PS Park/Turn Bulb (Trade No. 47NAK) ns 880 Headlamp Service Kit DS 880 H Headlamp Bulb Service Kit 880 Rear Cover Kit (fits - or -screw) Cover Screws Service Kit (-pack) 8804 Mounting Hardware Kit 8 8K Harness Service Kit, Plow Lighting Park/Turn Socket Service Kit ns = not shown Lit. No. 499, Rev. 07 March, 07

14 Fisher Engineering 0 Gordon Drive Rockland, ME A DIVISION OF FISHER, LLC Copyright 07 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, Minute Mount, SECURITY GUARD, STORM GUARD. Printed in U.S.A. Lit. No. 499, Rev March, 07

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