Service Parts for Straight Blades

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1 August 15, 2008 Lit. No , Rev. 08 Service Parts for Straight Blades AQ&L Assemblies Hydraulic Assemblies With Isolation Module Electrical System

3 TABLE OF CONTENTS LSX Snowplow Parts Diagram LSX Snowplow Parts List Sport/Utility Snowplow Parts Diagram Sport/Utility Snowplow Parts List Heavy Weight Snowplow Parts Diagram Heavy Weight Snowplow Parts List Solenoid ISARMATIC Mark IIIA Parts Diagram Solenoid ISARMATIC Mark IIIA Parts List Motor Manufacturer Identification and Service Parts Ram, Hoses and Fittings Parts Lists and Diagrams Electrical Components Parts List and Diagram Blade Component Parts List and Diagram Harness Parts List and Diagram Lit. No , Rev. 08 August 15, 2008

4 LSX Snowplow Parts Diagram Lit. No , Rev August 15, 2008

5 LSX Snowplow Parts List ITEM PART NO. QTY. DESCRIPTION BLADE ASSY - 7'2" LSX CUTTING EDGE ASSY 7'-2" /2-13 X 1-3/4 CB G8 BPO /2-13 PT HX LK NUT NYIS ZYC LABEL - INFORMATION LABEL - INFORMATION (WARNING) 15 1 A, Q, & L ASSY U LSX A-FRAME QUADRANT LSX SERVICE KIT NS BUMPER KIT LIFT FRAME U S STAND LIFT CHANNEL KIT /4-10 X 3-1/4 HX CS G5 ZYC SPL /4-10 X 3-3/4 HX CS G5 ZYC SPL /4-10 X 3-3/4 HX CS G5 ZYC SPL /4-10 PT HX JAM LK NUT NYIS ZYC /4-10 PT HX JAM LK NUT NYIS ZYC SPACER.758 ID X 1.0 OD X.5 LG LIGHT BRACKET - BOTTOM LIGHT BRACKET - TOP TRIP SPRING BUSHING - STOP SPACER.56 OD X.39 ID X.965 LG VINYL CAP 1/2 X 1/ CABLE TIE CABLE TIE - LONG REPLACEMENT CHAIN ASSY /8-16 X 1-1/4 HX CS G5 ZYC /8 PLAIN WASHER TY A SAE ZYC /8-16 PT HX LK NUT NYIS ZYC /8-16 X 1-1/4 HX CS G5 ZYC K 2 EYEBOLT KIT /8-11 HX NUT ZYC /8-11 PT HX LK NUT NYIS ZYC /8-11 X 2-1/2 HX CS G5 ZYC /4-10 X 5-1/4 HX CS G5 ZYC SPL (Pivot Bolt) /2-13 X 5-1/2 HX CS G5 ZYC (Stop Bolt) /4-10 PT HX JAM LK NUT NYIS ZYC /2-13 PT HX LK NUT NYIS ZYC CLEVIS PIN 3/4" X 4-3/8" HT ZYC CLEVIS PIN 3/4" X 3-1/4" HT ZYC PIN CLEVIS 5/8 X 2.25 STEEL ZYC /32 X 1-1/2 COTTER PIN ZYC PLAIN WASHER TY A SAE ZYC X 3-1/2 HITCH PIN ZYC U HAIRPIN COTTER 5/32" STAND PIN ASSY K 1 3/16 LINCH PIN ZYC K 1 PIN 1/2 X LOCK PIN ASSY K 1 3/16 LINCH PIN ZYC K 1 STAND LOCK PIN 5/8 X SPACER.758 ID X 1.0 OD X.69 LG /4-20 X 3/4 WLF SCREW ZYC LANYARD.05 X /4-20 PT HX LK NUT NYIS ZYC /8-16 PT HX LK NUT NYIS ZYC /8-11 PT HX LK NUT NYIS ZYC /4 FLAT WASHER Parts listed above may be found in one of the following: PARTS BAG ASSY (63470) BOLT BAG (A,Q&L COMMON) SERVICE PARTS KITS ITEM PART NO. QTY. DESCRIPTION NS STOP BUSHING KIT BUSHING - STOP /2-13 X 5-1/2 HX CS G5 ZYC /2-13 PT HX LK NUT NYIS ZYC NS PUSH STOP KIT BUMPER /4-20 X 3/4 SB FLG HD CS BPO /4-20 PT HX JAM LK NUT ZYC NS PIVOT BOLT KIT /4-10 X 5-1/4 HX CS G5 ZYC SPL /4-10 PT HX JAM LK NUT NYIS ZYC NS CLEVIS PIN KIT CLEVIS PIN 3/4" X 4-3/8" HT ZYC /32 X 1-1/2 COTTER PIN ZYC NS 93062K 2 CLEVIS PIN KIT CLEVIS PIN 3/4" X 3-1/4" HT ZYC /32 X 1-1/2 COTTER PIN ZYC NS 93040K 2 CLEVIS PIN KIT PIN CLEVIS 5/8 X 2.25 STEEL ZYC /32 X 1-1/2 COTTER PIN ZYC Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. AD A,Q,&L ASSY BP BPO BRG BZP C CB CS CU DIA DR DS EA FLG FT G HD HSG HT HX HXW TFTS ID TRTS LG LK NPSM NS NPTF Adapter A-Frame, Quadrant & Lift Frame Assembly Black Phosphate Black Phosphate & Oil Bearing Black Zinc Phosphate Compact Plow Carriage Bolt Cap Screw Curb Side Diameter Driver Side Driver Side Each Flange Feet Grade Heavy Duty Housing Heat Treated Hex Hex Washer Thread Forming Tapping Screw Inside Diameter Thread Rolling Tapping Screw Long Lock American Standard Straight Pipe Threads for Mechanical Joints Not Shown National Pipe Thread (Fluid) Abbreviations NYIS Nylon Insert OD Outside Diameter P PRO-PLOW PC Printed Circuit PH Phillips Head PN Pan PR Prestolite PS Passenger Side PT Prevailing Torque PY PRO-PLOW Poly S Standard Plow SAE Society of Automotive Engineers SB Slow Blow (Fuse) SL Slotted SO Socket Head SOL Solenoid SP Spring SPDT Single Pole Double Throw SPL Special SQ Square STD Standard SU Sport/Utility Plow SY Standard Plow Poly SYS System TCTS Thread Cutting Tapping Screw TP Tri-Plow TY Type U UniMount System W/ With W/O Without WLF Whiz-Lock Flange ZYC Zinc Yellow Chromate Lit. No , Rev August 15, 2008

6 Sport/Utility Snowplow Parts Diagram } Lit. No , Rev August 15, 2008

7 Sport/Utility Snowplow Parts List ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION /2 FT. BLADE ASSY SU PIN, CLEVIS 5/8 X 2.25 STEEL ZYC CUTTING EDGE ASSY - 6-1/2' SU K 2 RIVET 3/4 X 3-1/2" /16-14X3-1/2 CB G5 ZYC K 2 RIVET 3/4 X 4-1/8 G5 ZYC /16 PLAIN WASHER TY A STD ZYC K 2 HITCH PIN 1 X 3-1/2" /16-14 PT HX LK NUT NYIS ZYC K 4 HAIRPIN COTTER 5/32" DISC SHOE ASSY SU LANYARD.05 X SPACER /4-20 X 3/4 WLF SCREW ZYC FLAT WASHER - SPECIAL ZYC /4-20 PT HX LK NUT NYIS ZYC K 1 LINCH PIN 7/16" X 1-3/4" SPACER.758 ID X 1.0 OD X.69 LG LABEL - INFORMATION (Link Arm Style) /4 FLAT WASHER LABEL - INFORMATION (WARNING) 18 1 A,Q & L ASSY U SU Parts listed above may be found in one of the following: A-FRAME U SU (Link Arm Style) PARTS BAG ASSY (61930) QUADRANT SU BOLT BAG (A,Q & L COMMON) LIFT FRAME U S (Link Arm Style) STAND Service Parts Kit LIFT CHANNEL KIT U 61941K 1 UNIMOUNT RETAINER PIN KIT /4-10X3-3/4 HX CS G5 ZYC SPL (Includes items 72 & 89, quantities SPACER.758 ID X 1.0 OD X.5 LG as shown.) /4X3-1/4 HX CS G5 ZYC SPL /4-10 PT HX JAM LK NUT NYIS ZYC Indented parts are included in the assembly under which they are LIGHT BRACKET TOP listed. Quantities shown are included with the assembly LIGHT BRACKET BOTTOM TRIP SPRING For a list of abbreviations, see page BUMPER - NO. FLX DIA BUSHING STOP BLADE GUIDE BRACKET SPACER. 56 OD X. 39 ID X.965 LG VINYL CAP 1/2 X 1/ CABLE TIE CABLE TIE LONG REPLACEMENT CHAIN ASSY /8-16X1-1/2 HX CS G5 ZYC /8 FLAT WASHER TY A NAR /8-16 PT HX LK NUT NYIS ZYC /16-18X1 HX FLG SCREW G5 ZYC /8-16X1-1/4 HX CS G5 ZYC /8-16X2 HX CS G5 ZYC /2-13X5 HX CS G5 ZYC /4-10X3-3/4 HX CS G5 ZYC /4-10X6 HX CS G5 ZYC /8-11 HX NUT ZYC K 2 5/8-11X4 EYEBOLT G2 ZYC /8-16 PT HX LK NUT NYIS ZYC /2-13 PT HX LK NUT NYIS ZYC /4-10 PT HX LK NUT NYIS ZYC /4-10 PT HX JAM LK NUT NYIS ZYC /4 PLAIN WASHER TY A SAE ZYC /32X1-1/2 COTTER PIN ZYC STAND PIN ASSY K 1 LINCH PIN ASSY 3/16" K 1 PIN 1/2" X 5.5" LOCK PIN ASSY K 1 STAND LOCK PIN 5/8" X 2" K 1 LINCH PIN ASSY 3/16" Lit. No , Rev August 15, 2008

8 Heavy Weight Snowplow Parts Diagram Lit. No , Rev August 15, 2008

9 Heavy Weight Snowplow Parts List ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ' BLADE ASSY & REPLACEMENT CHAIN ASSY ' BLADE ASSY & UHW HW FT BLADE ASSY UHW /8-16X3 HX CS G8 ZYC FT BLADE ASSY UHW /8-16 PT HX LK NUT NYIS ZYC CUTTING EDGE ASSY 9' /8-16 PT HX LK NUT NYIS ZYC UHW HW /8-16X1-1/4 HX CS G5 ZYC CUTTING EDGE ASSY 10' /8-16X2 HX CS G5 ZYC UHW HW /4-10X3-1/2 HX CS G5 ZYC ** 5/8-11X2 HD PLOW BOLT /4-10X4 HX CS G5 ZYC G5 #3 BPO X4 HX CS G2 ZYC ** 5/8 SP LK WASHER ZYC /4-10 PT HX LK NUT NYIS ZYC ** 5/8-11 HX NUT ZYC PT HX LK NUT NYIS ZYC HD DISC SHOE ASSY P TP S K 6 EYEBOLT W/2-#91416 NUTS WASHER - SPECIAL ZYC /8-11 HX NUT ZYC K 2 LINCH PIN 7/16" X 1-3/4" X 2-5/16 RIVET G5 ZYC SPACER K 6 RIVET 1" X 4" LABEL INFORMATION X5 RIVET G5 ZYC (Link Arm Style) /32 X 1-1/2 COTTER PIN ZYC LABEL INFORMATION STAND LOCK PIN ASSY (WARNING) K 1 STAND LOCK PIN DOLLY WHEEL ASSY, P PY HW K 1 LINCH PIN 3/16" SUPPORT DR, P PY HW STAND PIN ASSY SUPPORT CU, P PY HW K 1 PIN 1/2" X 5.5" YOKE K 4 LINCH PIN 3/16" SPRING 1-1/8 X K 2 LINCH PIN 3/16" WHEEL 6X K 2 HITCH PIN 1" X 3-1/2" SPACER K 2 HAIRPIN COTTER 5/32" /32X1-1/2 COTTER PIN ZYC A, Q & L ASSY UHW /2-13X3-1/2 HX CS G5 ZYC (BOX 2 0F 2) /2-13 PT HX LK NUT NYIS ZYC QUADRANT UHW /4 PLAIN WASHER TY A LIGHT BRACKET TOP SAE ZYC LIGHT BRACKET BOTTOM /16 LINCH PIN ZYC TRIP SPRING /2-13PX1-1/2 HX CS G5 ZYC SHOCK ABSORBER ASSEMBLY /2-13 PT HX LK NUT NYIS ZYC LIFT CHANNEL KIT UHW LABEL - INFORMATION /4-10X4-1/2 HX CS G5 ZYC (INSTRUCTIONS) LABEL - INFORMATION 30 1 A,Q & L ASSY UHW (62298 & 62299) Parts listed above may be found in the following: A,Q & L ASSY UHW PARTS BAG ASSY (62300) (BOX 1 OF 2) A-FRAME UHW Service Parts Kit LIFT FRAME UHW 61941K 1 UNIMOUNT RETAINER PIN KIT STAND UHW (Includes 4 each of item 62 and SPACER.56 OD X.39 ID X.965 LG 2 each of item 60) VINYL CAP 1/2 X 1/ CABLE TIE ** Cutting Edge Assembly Fasteners: CABLE TIE - LONG For 9' - 11 each, For 10' - 12 each PLASTIC TUBE Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. For a list of abbreviations, see page 2. Lit. No , Rev August 15, 2008

10 Solenoid ISARMATIC Mark IIIA Parts Diagram , or 62, or Lit. No , Rev August 15, 2008

11 Solenoid ISARMATIC Mark IIIA Parts List ITEM PART NO. QTY. DESCRIPTION HYDRAULIC UNIT 1-1/2" SOL 3500 (All plows except Sport Utility) HYDRAULIC UNIT 1-1/2" SOL 2500 (Sport Utility plow only) SERVICE HOUSING KIT 1-1/2" SOL /16-18X1-1/4 HXW TRTS TY TR PLUG 1/4 NPTF HX SO THREAD SEAL HYDRAULIC PUMP KIT K 1 SUCTION FILTER O-RING /4 FLAT WASHER TY A STD ZYC /16-18X2-1/2 HX CS G5 ZYC * GASKET MOTOR ASSY 4-1/2" (See next page for motor service parts.) MOTOR FLANGE BRG & SEAL * OIL SEAL /16-14X1-1/4 HX CS G5 ZYC BOOT BRACKET KIT K 1 PACKING NUT 1-1/2" K 1 PACKING SET W/WIPER 1-1/2" * WIPER RING 1-1/2" * PACKING SET 1-1/2" FLAT WASHER - SPECIAL PLUNGER KIT 1-1/2 X 6 (Lift Ram Application Only) SPIRAL RETAINER RING 1-1/2" PLUG 3/8 NPTF SQ K 1 BASE LUG W/#25618 O-RING * O-RING VALVE MANIFOLD ASSY SOL 3500 All snowplows } except Sport Utility MANIFOLD ASSY SOL 3500 (W/O cartridges) VALVE MANIFOLD ASSY SOL MANIFOLD ASSY SOL /8-24 HX SO O-RING BOSS PLUG PLUG 1/8 NPTF HX SO STEEL PLUG 1/4 NPTF HX SO THREAD SEAL INLET CHECK VALVE KIT K 1 CUSHION VALVE REPAIR KIT-SET } ITEM PART NO. QTY. DESCRIPTION * K 1 POPPET CHECK VALVE KIT * QUILL ASSY BACKUP/O-RING KIT - SOL * O-RING 013 NOT INCLUDED WITH * O-RING 012} 49224,49265,49278 OR * O-RING 010 * O-RING 008 * O-RING 006 * BACK UP RING 006 PARBAK SPLIT K-1 1 VALVE SV08 W/JAM NUT * SEAL KIT VALVE SV K-1 1 CARTRIDGE 30 W/JAM NUT K 1 CARTRIDGE 40 W/JAM NUT * SEAL KIT CARTRIDGE 30, 33 & K-1 3 COIL W/SPADE TERMINALS COVER ASSY #8-32X1/2 TORX TCTS TY D ZYC /4 SP LK WASHER ZYC /4-20X3-1/4 HX CS G5 ZYC CABLE BOOT MAJOR OVERHAUL KIT 1-1/2" SOL * Items included in Major Overhaul Kit No Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. For a list of abbreviations, see page 2. Sport Utility snowplow only Lit. No , Rev August 15, 2008

12 Motor Manufacturer Identification and Service Parts Photos show terminal positions and end caps for brand identification. Bosch 2 Terminal PART NO. QTY. DESCRIPTION BRUSH KIT - BOSCH 2 TERMINAL CS HX 1/4-20 X 6-1/4 G5 ZYC WASHER SP LK 1/ WASHER, FIBER THRUST 5/8 (drive end) Prestolite 2 Terminal PART NO. QTY. DESCRIPTION END CAP W/ O-RING PRESTOLITE 2 TERMINAL THRU-BOLT KIT PRESTOLITE 2 TERMINAL (Includes cap screws and special washers.) THRUST WASHER KIT PRESTOLITE 2 TERMINAL (Includes retaining ring for early production.) For a list of abbreviations, see page 2. Lit. No , Rev August 15, 2008

13 Rams, Hoses and Fittings Parts Lists and Diagrams 80 NPTF Port/Packing Nut Ram Assemblies 1-1/2" Split Bearing Ram Assembly * 83 or * *92210K Packing Nut Ram Assy or 56539K Gland Nut Ram Assy " Retainer Ring Ram Assembly SAE O-Ring Port/Gland Nut Ram Assembly SAE O-Ring Port/Gland Nut Ram Assy ITEM PART NO. QTY. DESCRIPTION K 2 ELBOW, 90F 6 O-RING/1/4" NPTF (for LSX) K 2 RAM ASSY 1-1/2" X 8" GLAND NUT POLYPAK SEAL SEAL KIT W/POLYPAK SEAL SPACER PLUNGER 1-1/2" X 8" SPLIT BEARING 1-1/2" CYLINDER 1-1/2" X 8" Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. 84 NPTF Port/Packing Nut Ram Assy ITEM PART NO. QTY. DESCRIPTION K 2 SWIVEL HOSE FITTING 1/4" X K 2 STREET ELBOW 1/4" X K 2 PRESSURE HOSE 1/4" x 38" RAM ASSY 1-1/2" X 6" (Rectangular Split Bearing) 25878K 2 RAM ASSY 2" X 16" (Retainer Ring) K 1 PACKING NUT 1-1/2" PACKING NUT 2" K 1 PACKING SET W/WIPER 1-1/2" PACKING SET W/WIPER 2" WIPER RING 1-1/2" WIPER RING 2" PACKING SET 1-1/2" PACKING SET 2" WASHER SPECIAL (1-1/2") WASHER SPECIAL (2") PLUNGER 1-1/2" X 6" (Split Bearing) PLUNGER KIT 2" X 16" (Retainer Ring SPIRAL RETAINER RING KIT 84 1 CYLINDER 1-1/2" X 6" CYLINDER 2" X 16" NOTE: Only those items listed with a PART NUMBER are available for service. For a list of abbreviations, see page 2. Lit. No , Rev August 15, 2008

14 Electrical Components Parts List and Diagram Battery Clamp ITEM PART NO. QTY. DESCRIPTION K-1 1 MOTOR RELAY KIT #10 SPRING LOCK WASHER #10-32 HEX MACHINE NUT GB /16 SPRING LOCK WASHER /16-24 HEX JAM NUT G /4-20X3/4 HEX CAP SCREW G /4 FLAT WASHER /4-20 HEX LOCKNUT GB DIELECTRIC GREASE TUBE (.25 oz) DIELECTRIC GREASE TUBE (2 oz) RUBBER GROMMET K 1 PLUG COVER M6X1.00X25 HEX CAP SCREW G M6 FLAT WASHER M6X1.00 HEX NUT G10 NS 61845K 1 4' CONTROL HARNESS EXTENSION NS 66760K 1 V PLOW ADAPTOR CABLE KIT (MVP Blade to Straight Blade Control) Blade Component Parts List and Diagram ITEM PART NO. QTY. DESCRIPTION BLADE GUIDE ROD, S-HOOK & FLAG K 1 BLADE GUIDE FLAG S-HOOK BLADE GUIDE ROD CLAMP /16-18X1 HX CS G5 ZYC /16-18 PT HX LK NUT NYIS ZYC Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. For a list of abbreviations, see page 2. Lit. No , Rev August 15, 2008

15 Harness Parts List and Diagram 1 To Cab Control Long Plug-In Harness * Connector Vehicle Lighting Harness (11-Pin) * Short Plug-In Harness * Dust Plug * Configuration Plug * Plow Lighting Harness ** Isolation Module Kit * * See Isolation Module Electrical System Parts List for part numbers. ** See Headlamp Kit Parts List for part number. HARNESS COMPONENTS Item Part Qty Description BATTERY CABLE 22" RED VEHICLE BATTERY CABLE VEHICLE CONTROL HARNESS 3-PIN PLOW BATTERY CABLE PLOW CONTROL HARNESS 3-PIN NS 27063W 1 REPLACEMENT HARNESS END 3-PIN VEHICLE SIDE Lit. No , Rev August 15, 2008

16 WESTERN PRODUCTS P.O. BOX MILWAUKEE, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 2007 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: ISARMATIC, UniMount, WESTERN. Lit. No , Rev. 08 Printed in U.S.A. August 15, 2008

A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

WESTERN PRODUCTS P.O. BOX 245038 MILWAUKEE, WI 53224-9538 A DIVISION OF DOUGLAS DYNAMICS, L.L.C. LSX HYDRAULICS PARTS LIST Lit No. 63613, Rev. 04 LSX Hydraulics Blade No. 63472 Hydraulics Box No. 56545