SPEEDWING Snowplow. Model 8600SW Blade Crate Assembly Big Box Assembly Parts List

Transcription

1 May 1, 01 Lit. No. 0686, Rev. 11 SPEEDWING Snowplow Model 8600SW Blade Crate Assembly Big Box Assembly 5755 Parts List This Parts List is for BLIZZARD SPEEDWING snowplows with serial numbers beginning with A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

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3 BLADE COMPONENTS... OFF-TRUCK COMPONENTS...8 Pivot Beam, Light Tower and A-Frame...8 Hydraulic Unit... 1 Lift and Angle Rams... 1 Hoses and Fittings... 1 Electrical Components Vehicle-Side Wiring Diagram 3-Port, -Plug Systems Headlamp Kit Lit. No. 0686, Rev May 1, 01

4 Blade Components Lit. No. 0686, Rev. 11 May 1, 01

5 888-1 Moldboard Assembly Item Part Qty Description Moldboard B Cutting Edge, Moldboard /-13 x 1-3/ Carriage Bolt G /-13 Hex Locknut Topring GB HD Plow Shoe Assembly /8 ID, 1-5/8 OD x 1-1/ Spacer Flat Washer, Special /16 x 1-3/ Linchpin 9 B Blade Guide Assembly /16-18 x 1 Hex Cap Screw G /16-18 Hex Locknut GB Wing Label DS 13 B Wing DS 1 B Cutting Edge, Wing DS 15 B Spring Pin Ø.5 x B61577 Pin, Wing Spring Mount 17 B53076 Guide, Wing Spring Compression Spring Label Multiple Pinch Points Label Crush Hazard Label POWER HITCH Attach/Detach B6157 Wing Mounting Pin 3 B Label, Center Moldboard (BLZ 1085) B6161 Plug, Ø1.00 Finishing 5 B Wing PS Wing Label PS 7 B Cutting Edge, Wing PS Label Warning/Caution, Snowplows / Hardened Flat Washer Defl ector Kit ns B Snowplow Airfoil ns = not shown = Accessory Only G = Grade Lit. No. 0686, Rev May 1, 01

6 Blade Components 6* 5 Includes hardware * Pins used to lock wings in straight position. Lit. No. 0686, Rev May 1, 01

7 Blade Components Item Part Qty Description 1 B /-10 Hex Jam Nut B6133 3/-10 Hex Nut 3 B / USS Hardened Washer 0988 Cable Assembly w/hardware 860SW (incl. items 1,, 3, 5 and 7) 5 B61563 Ø.65 x.33 Clevis Pin / x 5.0 Clevis Pin / x 1-1/ Cotter Pin 8 B /6 x -11/16 Hairpin Cotter SS = Stainless Steel Lit. No. 0686, Rev May 1, 01

8 Pivot Beam, Light Tower and A-Frame Components A A 16 9 Hole Current No Hole Earlier ** 61 1 B Current Earlier * Included in Undercarriage Kit only when necessary (determined by vehicle type and model) * 53* B 5* ** For mounting plate with holes. For mounting plate with keyhole slots. No washers. Lit. No. 0686, Rev May 1, 01

9 Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description /8-11 Hex Locknut GB Label SECURITY GUARD Pivot Beam /8-16 Hex Locknut GB Trip Spring Draw Latch Assembly Eyebolt Kit Light Tower, Upper Pivot Bushing Kit Light Tower, Lower /8-11 x Eyebolt G /-10 Hex Locknut GB 7 B16536 Bushing Plow Pivot SW Hitch Pin Kit 8 B61616 Retaining Ring HD /16-16 x 1 Carriage Bolt G A-Frame Mount Adapter Assembly Pivot Bolt Kit 5* 631 Spacer x 9 Hex Cap Screw G5 Special 53* 051 Height Adjustment Plate Tall Hex Locknut GB 5* 0515 Height Adjustment Plate Short Pin Kit Receiver Hardware Kit x Clevis Pin G Cover Assembly /3 x 1-1/ Cotter Pin Label, POWER HITCH Switch ID Ram Pin Kit /8-16 x 1 Hex Cap Screw G x 6-1/ Clevis Pin /8 Split Lock Washer Ram Assembly 1-3/ x 11-3/ /8-16 x 1 Button Flange Cap Screw Module Mounting Plate Kit Item Draw Latch Assembly /3 x 1-1/ Cotter Pin Draw Latch Hook x 6-1/ Clevis Pin Draw Latch Spring / x 5-3/8 Clevis Pin HT / x 5-1/ Ram Assembly Flat Washer Special / Flat Washer Narrow Item 137 Mount Adapter Assembly / Flat Washer Narrow /-10 x -3/ Hex Cap Screw G /-10 Hex Locknut GB /8 x 1-9/16 R-Pin Cotter 5 1 Mount Adapter / Narrow Washer / x -3/8 Clevis Pin Item Cover Assembly 1 Cover Label Information, BD SW 58 B6168 3/8-16 Clamping Knob Item Stand Assembly DS Compression Spring Stand Lock Spring Handle DS Stand Return Spring Stand DS /16 x 1-1/ Roll Pin Stand Shoe /-0 x 3/ Hex Cap Screw G Stand Pin /-0 x -1/ Hex Cap Screw G Stand Plunger Cap /-0 Hex Locknut GB G = Grade HT = Heat Treated * The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Earlier A-frames (without hole) must also replace Item Mount Adapter Assembly. Lit. No. 0686, Rev May 1, 01

10 Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description Item Stand Assembly PS Compression Spring Stand Lock Spring Stand PS Stand Return Spring Stand Shoe /16 x 1-1/ Roll Pin Stand Pin /-0 x 3/ Hex Cap Screw G Handle PS /-0 x -1/ Hex Cap Screw G Stand Plunger Cap /-0 Hex Locknut GB Item Transport Pin Kit / x 6 Clevis Pin /8 Hairpin Cotter / Flat Washer Narrow G = Grade HT = Heat Treated Lit. No. 0686, Rev May 1, 01

11 This page intentionally left blank. Lit. No. 0686, Rev May 1, 01

12 Hydraulic Unit Components Lit. No. 0686, Rev May 1, 01

13 110 Hydraulic Unit Item Part Qty Description Item Part Qty Description Breather Motor Relay Kit, FLEET FLEX Reservoir Kit /-0 x 1/ Hex Washer-Head x 5/16 Machine Screw Thread-Rolling Screw /8 Plug NPTF Square Check Valve O-Ring Valve, -Way NC w/rev Flow Magnet Valve, -Way, 3-Position /16-18 x -1/ Hex Cap Screw G Valve, -Way, 3-Position O-Ring 013 Closed Center Pump Shaft Seal Plow Control Harness, 3-Coil ns Seal Repair Tool Kit w/seal Plow Control Harness, -Coil Hydraulic Pump Kit Vehicle Battery Cable 8" Filter Snowplow Battery Cable Relief Valve (1 set) Manifold Assembly w/o Valves Stem Assembly Needle Valve Relief Valve Kit /16-0 Socket O-Ring Boss Plug 31 B6030 Counterbalance Valve Kit 17* Bearing Sleeve ns 3 Fuse, 5-Amp Mini Automotive ns 88 1 Bearing Repair Tool Kit w/bearing Blade-Style (for Items 5 and 6) Motor O-Ring Service Kits 8301 O-Ring Kit 8310 Seal Kit, -Way Valves 8309 Seal Kit, 3-Way & -Way Valves Item Manifold Assembly w/o Valves x 5/16 Machine Screw Relief Valve (1 set) O-Ring Stem Assembly Needle Valve O-Ring /16-0 Socket O-Ring Boss Plug Pump Shaft Seal 17* Bearing Sleeve ns = not shown G = Grade * Use 88 tool to install. Go to for hydraulic unit service information and specifi cations. Lit. No. 0686, Rev May 1, 01

14 Lift and Angle Ram Components Lift Ram Assembly 3-1/ x 5-1/ Item Part Qty Description / Gland Seal Kit 3-1/" DA Ram Go to for hydraulic unit service information and specifi cations Angle Ram Assembly 1-3/ x 11 Item Part Qty Description / Gland / Seal Kit Hoses and Fittings To Lift Ram Rod End 6 To Lift Ram Base End 3 1 To DS Angle Ram 5 To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description / x 18 Hose w/fjic Ends Elbow 90 Extra Long / x Hose w/fjic Ends 6M O-Ring/MJIC / x 16 Hose w/fjic Ends Elbow 5 9/16-18 x 7/16-0 ORB Elbow 90 6M O-Ring/MJIC F = Female M = Male or Metric Lit. No. 0686, Rev May 1, 01

15 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module Toggle Switch, 355 1/-0 x 5/8 Hex Washer-Head (MOM-ON, OFF, MOM-ON) Thread-Rolling Screw Switch Boot /-0 Hex Locknut GB Cable Boot 89 5 Coil w/wire Leads Toggle Switch (MOM-ON, OFF, ON) Vehicle-Side Electrical Components * 01 1 Vehicle Battery Cable ns 835 Plug Cover * Vehicle Control Harness ns = not shown G = Grade * For diagram see Vehicle-Side Harness Diagram Lit. No. 0686, Rev May 1, 01

16 Vehicle-Side Harness Diagram 3-Port, -Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT 3-Port Module Factory Vehicle Harness Lit. No. 0686, Rev May 1, 01

17 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit, DS 5 Park/Turn Bulb (trade no. 157NAK) ns Headlamp Service Kit, PS H13 Headlamp Bulb Service Kit Rear Cover Kit (fi ts - or 3-screw) Cover Screws Service Kit (pkg of 3) Mounting Hardware Kit 8 813K 1 Harness Service Kit 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 0686, Rev May 1, 01

18 Blizzard PO Box 5038 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 01 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: BLIZZARD, POWER HITCH, POWER HITCH, SECURITY GUARD, SPEEDWING. Printed in U.S.A. Lit. No. 0686, Rev May 1, 01