8-1/2' and 9-1/2' MVP Snowplow Service Parts for Hydraulic Assemblies with Isolation Module Electrical System
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1 WESTERN PRODUCTS, P.O. BOX , MILWAUKEE, WI Lit. No June 15, /2' and 9-1/2' MVP Snowplow Service Parts for Hydraulic Assemblies with Isolation Module Electrical System A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
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3 TABLE OF CONTENTS FloStat Hydraulic Unit - MVP Parts Diagram FloStat Hydraulic Unit - MVP Parts List O-Ring/Back-Up Ring Kit Parts List Motor Manufacturer Identification and Service Parts Angle Ram Diagram and Parts List Lift Ram Diagram and Parts List Abbreviations Hose and Fitting Diagrams and Parts List Bolt Bag Assembly Parts Lists Cab Control Diagrams and Parts Lists Electrical Component Diagram and Parts List Harness Diagram and Parts List Part Qty Description HYDRAULIC UNIT - MVP RAM ASSEMBLY, 2 X 11 DA 56538K 1 RAM ASSEMBLY, 1-1/2 X 8 KIT BOLT BAG ASSY LARGE BOLT BAG SMALL Lit. No June 15, 2004
4 FloStat Hydraulic Unit - MVP Parts Diagram Stamp Lit. No June 15, 2004
5 FloStat Hydraulic Unit - MVP Parts List HYDRAULIC UNIT - MVP Item Part Qty Description Item Part Qty Description PRIMARY VALVE MANIFOLD ASSY O-RING -013 W/ CARTRIDGES, COILS, COVERS O-RING PRIMARY MANIFOLD ASSY O-RING -906 W/O CARTRIDGES, COILS, COVERS O-RING -008, RED, 70 DUROMETER K 3 RELIEF VALVE KIT - 2 SETS BACK-UP RING QUILL ASSY BACK-UP RING PILOT - CHECK VALVE KIT RETURN SCREEN ASSY PUMP SHAFT SEAL /4 SPRING LOCK WASHER X5/16 MACHINE SCREW /4-20X2-1/2 HEX CAP SCREW G K 1 CARTRIDGE 20 W/JAM NUT MOTOR ASSY 4-1/2" K 2 CARTRIDGE 40 W/JAM NUT (See next page for motor service parts.) K 1 CARTRIDGE 43 W/JAM NUT RESERVOIR KIT MVP K 6 COIL W/SPADE TERMINALS PLUG 3/8 NPTF COVER ASSY V-PLOW PLUG 1/4 NPTF HX SO THREAD SEAL SECONDARY VALVE MANIFOLD ASSY MAGNET W/ CARTRIDGES, COILS, COVERS HYD PUMP KIT - FS SECONDARY MANIFOLD ASSY 71 1 RETAINER CLIP W/O CARTRIDGES, COILS, COVERS INLET FITTING / FILTER KIT K 2 CARTRIDGE 30 W/JAM NUT INLET FITTING KIT COVER ASSY V-PLOW O-RING COVER ASSY V-PLOW 4 WAY SUCTION FILTER O-RING /16-18X2-1/4 HEX CAP SCREW G O-RING -008, 90 DUROMETER (black) SCREW, STANDOFF ZYC O-RING ELBOW O-RING -011 (CHECK VALVES BREATHER, PRESSURE CONTROL STAMPED V4 AND LOWER) NS SEAL KIT - CARTRIDGE O-RING -012 (CHECK VALVES NS SEAL KIT - CARTRIDGE 30,31,33,40,43 STAMPED V5 AND HIGHER) NS O-RING AND BACK-UP RING KIT-SOL O-RING AND BACK-UP RING KIT SOL Universal kit not all contents are used in MVP application O-RING O-RING O-RING -008, 90 DUROMETER (black) O-RING O-RING -008, RED, 70 DUROMETER O-RING O-RING O-RING O-RING O-RING O-RING O-RING O-RING BACK-UP RING O-RING BACK-UP RING -008 For a list of abbreviations, see page 4. Lit. No June 15, 2004
6 Motor Manufacturer Identification and Service Parts Photo shows terminal position and end cap for brand identification. (Motor shown with flange. Flange is not used in MVP applications.) PRESTOLITE 2 TERMINAL Item Part Qty Description THRU-BOLT KIT (Includes cap screws and special washers.) THRUST WASHER KIT NS END CAP W/ O-RING NS BRUSH KIT PRESTOLITE 2 TERMINAL BOSCH 2 TERMINAL Item Part Qty Description /4-20 X 6-1/4 HEX CAP SCREW G /4 SPRING LOCK WASHER WASHER, FIBER THRUST 5/8 (drive end) NS BRUSH KIT BOSCH 2 TERMINAL For a list of abbreviations, see page 4. Lit. No June 15, 2004
7 Angle Ram Diagram and Parts List Lift Ram Diagram and Parts List RAM ASSEMBLY 2 X 11 DA Item Part Qty Description CYLINDER ASSY, 2 X 11 DA GLAND NUT POLYPAC SEAL ROD KIT, 2 X11 DA RAM SEAL KIT W/ PISTON 2" DA SEAL KIT 2" DA RAM 56538K RAM ASSEMBLY 1-1/2 X 8 Item Part Qty Description GLAND NUT POLYPAC SEAL SEAL KIT W/POLYPAC SEAL SPACER SPLIT BEARING 1-1/2" ABBREVIATIONS ASSY Assembly HX Hex PS Passenger Side CU Curb Side HYD Hydraulic SOL Solenoid DA Double-Acting JIC Joint Industry Conference STD Standard DEG Degree LG Long TY Type DR Driver Side M Metric V MVP DS Driver Side NPT National Pipe Thread W/ With F Female NPTF National Pipe Thread (Fluid) W/O Without FS FloStat Hydraulic System NS Not Shown ZP Zinc Plate G Grade PC Printed Circuit ZYC Zinc Yellow Chromate HD Heavy Duty Lit. No June 15, 2004
8 Hose and Fitting Diagrams and Parts List HOSE AND FITTING PARTS LIST Item Part Qty Description ELBOW KIT, 90DEG-6 MO-RING/MJIC ELBOW KIT, LG 90DEG-6 MO-RING/MJIC HOSE KIT, 1/4X42 W/ FJIC ENDS HOSE KIT, 1/4X16 W/ FJIC ENDS HOSE WRAP, POLYETHYLENE 1" X 18" /8-16X1 HEX CAP SCREW G /4-20X2-3/4 HEX CAP SCREW G /4-20 HEX LOCKNUT GB For a list of abbreviations, see page * 108 *Item 106: Do not use any washers. Torque to ft-lb. Lit. No June 15, 2004
9 Bolt Bag Assembly Parts Lists BOLT BAG ASSEMBLY LARGE Part Qty Description Part Qty Description ELBOW KIT, 90 DEG-6 M O-RING/M JIC /8-16X1 HEX CAP SCREW G ELBOW KIT, LONG 90 DEG, -6 M O-RING SCREW, STANDOFF ZYC DIELECTRIC GREASE TUBE /4-20 HEX LOCKNUT GB /2 FLAT WASHER SPECIAL /8 NPTFX90 STREET ELBOW BRASS ANCHOR, CABLE TIE RUBBER GROMMET /4-20X2-3/4 HEX CAP SCREW G BOLT BAG ASSEMBLY SMALL BOLT BAG ASSEMBLY SMALL All parts in this bag are used in the vehicle electrical installation /4-20X3/4 HEX CAP SCREW G /16-24 HEX JAM NUT G /4 FLAT WASHER HEX MACHINE SCREW NUT /16 SPRING LOCK WASHER M6X1.00X25 HEX CAP SCREW G SPRING LOCK WASHER M6X1.00 HEX NUT G /4-20 HEX LOCKNUT GB M6 FLAT WASHER RUBBER GROMMET For a list of abbreviations, see page 4. Lit. No June 15, 2004
10 HYDRAULICS BOX NO Cab Control Diagrams and Parts Lists MVP CabCommand Hand-Held Control Kit (9 Button) MVP CabCommand HAND-HELD CONTROL KIT (9 BUTTON) ITEM PART QTY DESCRIPTION CONTROL BODY - RIGHT CONTROL BODY LEFT KEYPAD ASSY (MVP) 9 BUTTON PC BOARD & KEYPAD (MVP), SERVICE 9 BUTTON HARNESS, V-PLOW 9 BUTTON CPC CONNECTOR x 3/4 TAPPING SCREW x 1-1/4 TAPPING SCREW PARTS BAG CONTROL BRACKET x 1 TAPPING SCREW SPRING LOCK WASHER NS FUSE KIT, V-PLOW (PKG OF 5) NS = Not Shown MVP CabCommand Hand-Held Control Kit (6 Button) MVP CabCommand HAND-HELD CONTROL KIT (6 BUTTON) ITEM PART QTY DESCRIPTION CONTROL BODY - RIGHT CONTROL BODY LEFT KEYPAD ASSY (MVP) 6 BUTTON PC BOARD ASSY (MVP), SERVICE 6 BUTTON (NO KEYPAD) HARNESS, V-PLOW COIL CORD 6 BUTTON x 3/4 TAPPING SCREW x 1-1/4 TAPPING SCREW PARTS BAG CONTROL BRACKET x 1 TAPPING SCREW SPRING LOCK WASHER NS FUSE KIT, V-PLOW (PKG OF 5) NS = Not Shown For a list of abbreviations, see page 4. Lit. No June 15, 2004
11 HYDRAULICS BOX NO MVP Joystick Control Kit For Plastic Dash For Metal Dash MVP JOYSTICK CONTROL KIT ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION COVER ASSY, JOYSTICK MVP w/ x 3/8 TAPPING SCREW ACTUATOR, SPRING & LABEL NS DASH BRACKET PARTS BAG PC BOARD, JOYSTICK V-PLOW NS FUSE KIT, V-PLOW (PKG OF 5) BOTTOM HOUSING, JOYSTICK HARNESS, JOYSTICK V-PLOW CPC CONNECTOR DASH BRACKET PARTS BAG 6 1 CONTROL BRACKET /4 SPRING LOCK WASHER x 3/4 TAPPING SCREW x 5/8 TAPPING SCREW 8 2 1/4-20 x 3/4 HEX CAP SCREW G K 1 PRO-GRIP MOUNT KIT 9 2 1/4-20 HEX NUT G5 NS = Not Shown For a list of abbreviations, see page 4. Lit. No June 15, 2004
12 Electrical Component Diagrams and Parts List screws 4 screws and washers Battery Clamp ELECTRICAL COMPONENTS M6X1.00X25 HEX CAP SCREW G RUBBER GROMMET M6X1.00 HEX NUT G K 1 MOTOR RELAY KIT M6 FLAT WASHER DIELECTRIC GREASE TUBE-.25 oz K 1 PLUG COVER KIT DIELECTRIC GREASE TUBE-2 oz V-PLOW CONNECTOR, /2 FLAT WASHER SPECIAL BAGGED ASSEMBLY ANCHOR, CABLE TIE PIN REMOVAL TOOL ASSY CABLE TIE NS SIGNAL CONTACT, PACKAGE OF CABLE BOOT SPRING LOCK WASHER /4-20-X3/4 HEX CAP SCREW G HEX MACHINE SCREW NUT /4 FLAT WASHER /16 SPRING LOCK WASHER /4-20 HEX LOCKNUT GB /16 HEX JAM NUT G5 For a list of abbreviations, see page 4. Lit. No June 15, 2004
13 Harness Diagram and Parts List 1 To Cab Control Long Plug-In Harness * K V Plow Adaptor Cable Kit (For straight blade use with 7-Pin MVP vehicle harness.) Vehicle Lighting Harness (11-Pin) * Short Plug-In Harness * Dust Plug * Configuration Plug * Plow Lighting Harness ** Isolation Module Kit * * See Isolation Module Electrical System Parts List for part numbers. ** See Headlamp Kit Parts List for part number. HARNESS COMPONENTS Item Part Qty Description BATTERY CABLE 22" RED VEHICLE BATTERY CABLE VEHICLE CONTROL HARNESS 7-PIN PLOW BATTERY CABLE PLOW CONTROL HARNESS 7-PIN NS 27067W 1 REPLACEMENT HARNESS END 7-PIN VEHICLE SIDE For a list of abbreviations, see page 4. Lit. No June 15, 2004
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16 WESTERN PRODUCTS P.O. BOX MILWAUKEE, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 2004 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products and the vehicle manufacturer may require and/or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty on all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) trademarks of Douglas Dynamics, L.L.C.: FloStat, MVP, UltraMount, and WESTERN. Lit. No Printed in U.S.A. June 15, 2004
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