Blade and Off Truck Kit

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1 Fisher Engineering 90750, 90800, 90850, 90900, , , (CH), Gordon Drive, Rockland, Maine July 15, 2018 Lit. No , Rev. 0 Blade and Off Truck Kit HD2 and HDX Snowplows Includes Central Hydraulics Applications Parts List A DIVISION OF FISHER, LLC

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3 BLADE COMPONENTS... HD2 Blade Assembly... HDX Blade Assembly...6 HD2 and HDX Accessories...8 OFF TRUCK KITS...10 A Frame Components Headgear Components Hydraulic Unit Components... 1 Lift and Angle Rams Components Hoses and Fittings...16 Electrical Components Vehicle-Side Wiring Diagrams Port, 2 Plug System...18 Central Hydraulics Headlamp Kit...20 Lit. No , Rev. 0 3 July 15, 2018

4 HD2 Blade Assembly Lit. No , Rev. 0 July 15, 2018

5 90750/90800/90850/90900 HD2 Blade Assembly 7.5'/8.0'/8.5'/9.0' Item Part Qty Description Item Part Qty Description Base Angle 7.5' Removable Spring Bar Base Angle 8.0' Trip Spring Base Angle 8.5' Shoulder Bolt w/locknut Base Angle 9.0' Removable Spring Disk / x 2-3/16 Machine Pin w/cotter / x 1-1/ Pin /8" Steel Cutting Edge 7.5' K 1 Blade Guide Kit (set of 2) /2" Steel Cutting Edge 8.0' Label Warning/Caution, Snowplows /2" Steel Cutting Edge 8.5' Label STORM GUARD /2" Steel Cutting Edge 9.0' ns Label FISHER Logo 266 Removable Spring Assembly ns Label, Identity HD2 Lit. No , Rev. 0 5 July 15, 2018

6 HDX Blade Assembly Lit. No , Rev. 0 6 July 15, 2018

7 93800/93900 HDX Blade Assembly 8.0'/9.0' Item Part Qty Description Item Part Qty Description Moldboard Kit SS 8.0' Removable Spring Bar Moldboard Kit SS 9.0' Trip Spring Blade Frame (w/o Base Angle) 8.0' Shoulder Bolt w/locknut Blade Frame (w/o Base Angle) 9.0' Removable Spring Disc /8-16 x 1 Button Cap Screw SS / x 1-1/ Pin /8 Hardened Flat Washer K 1 Blade Guide (set of 2) /8 x 16 Brass Locknut Label Warning/Caution, Snowplows Base Angle 8.0' Articulating Quadrant w/fasteners Base Angle 9.0' /-10 x 2-3/ Fastener Kit G / x 2-3/16 Machine Pin w/cotter x 2-3/ Square Bolt Kit G /2" Steel Cutting Edge 8.0' ns Label FISHER Logo /2" Steel Cutting Edge 9.0' ns Label Identity, HDX Removable Spring Assembly G = Grade SS = Stainless Steel Lit. No , Rev. 0 7 July 15, 2018

8 HD2 & HDX Accessories * * 6* Lit. No , Rev. 0 8 July 15, 2018

9 HD2 & HDX Accessories Part Number Item Description 7-1/2' Blade 8' Blade 8-1/2' Blade 9' Blade 1* Accessory Wings (DS and PS) HDX & HD2 Adjustable Shoe Kit (set of 2) HD2 Cast Shoe Kit (set of 2) Back Drag Edge Kit * Curb Guard Kit (set of 2) * Wear/Curb Guard Kit (DS and PS) SnoFoil Assembly Steel Deflector " Rubber Deflector Kit " Rubber Deflector Kit " Commercial Blade Guide Kit (set of 2) HD Lift Arm & 1-3/ Lift Ram Kit Yellow 3875 HD Lift Arm & 1-3/ Lift Ram Kit Silver Heavy Duty Lift Arm Yellow Heavy Duty Lift Arm Silver / x 10 Lift Ram 3132 ns 1/2 Steel Cutting Edge Kit /8 Steel Cutting Edge Kit Carbide Insert Cutting Edge Kit Poly Cutting Edge Kit Rubber Cutting Edge Kit ns = not shown * Items 5 and 6 curb guards not compatible with Item 1 Accessory Wings. Items 17 and 18 cutting edges not compatible with Item 1 Accessory Wings or Item 6 Wear/Curb Guards. Lit. No , Rev. 0 9 July 15, 2018

10 A Frame Components Lit. No , Rev July 15, 2018

11 A Frame Components Item Part Qty Description Item Part Qty Description A-Frame Kit HD /8-16 Hex Locknut GB Articulating A-Frame Kit HDX Pivot Beam Kit HDX (includes Pivot Beam) x 3-1/2 G5 Bolt w/jam Nut and x 9-1/2 Pivot Bolt Kit Locknut HDX /16 G3 Lift Chain Bag Leaf Spring Kit HDX Spring/U-Bolt/Link Kit /8-16 x 1-1/ Hex Cap Screw G Quick Link x 3-3/ Clevis Pin w/cotter Spring Elbow, 90 6 M JIC/ 6 M ORB 8 A618K 3 U-Bolt Assembly Packet K 2 1-1/2 x 12 Angle Ram Assembly G = Grade M = Male Lit. No , Rev July 15, 2018

12 Headgear Components Lit. No , Rev July 15, 2018

13 Headgear Components Item Part Qty Description Item Part Qty Description Headgear HD2 /HDX /8 x 1 Cotter Pin Lift Arm Service Kit Yellow Link Arm Lift Arm Service Kit Silver /8-16 x 2 Hex Cap Screw G Nameplate Minute Mount /8 x 16 Hex Locknut GB x Clevis Pin HT K 2 Snap-In Bushing Kit (2 bushings) / x 1-1/2 Cotter Pin K 2 Step Pin Kit 6 289K 2 3/ x 1-7/8 Machine Pin Packet 29* Clamp Loop Kit Stop Link Kit K-1 1 Stop Clip Kit /8 x 2-5/8 Clevis Pin w/cotter Label Attach/Detach MM Jack K 1 Cable Boot K 1 Handle Kit 33* Hydraulic Cover, Front Jack Lock 3* Hydraulic Cover, Rear / x 3-1/2 Compression Spring K 1 1-1/2 x 10 Lift Ram Assembly /32 x 1-1/ Cotter Pin * 1 Connector 6 M JIC/ 6 M ORB K 2 Connecting Pin Kit Elbow, 90 6 M JIC/ 6 M ORB x 6-15/16 Clevis Pin x 3-3/ Clevis Pin w/cotter x 3-1/2 Compression Spring Stacking Stop Kit HDX /8 x 3-1/ Clevis Pin Kit /8-16 x 1 Carriage Bolt G /8 Flat Washer Type A Wide /8-16 Hex Locknut GB Handle, Link Arm Assembly ns* Label SECURITY GUARD Handle Cover Kit ns 2283 Headgear Service Kit (incl. Jack, K 1 Wire Cam Kit DS Link Arm, Connecting Pin Assemblies.) K 1 Wire Cam Kit PS ns = not shown G = Grade HT = Heat Treated M = Male * Not used for central hydraulics. Used for central hydraulics only. Lit. No , Rev July 15, 2018

14 Hydraulic Unit Components Lit. No , Rev. 0 1 July 15, 2018

15 Hydraulic Unit Hydraulic Unit Service Kit* (Not Used for Central Hydraulics) Item Part Qty Description Item Part Qty Description K 1 1 Motor, 1/2" K-2 3 Coil w/spades 2 223K 1 Elbow, Street 90 w/breather Pump Shaft Seal Breather Pressure Control Elbow, 90 6 M JIC/ 6 M ORB Elbow, Street 90 3/8 M NPTF/ K 1 1 Hydraulic Pump Kit 3/8 F NPTF O-Ring Valve Manifold Assembly O-Ring Manifold Assembly Suction Filter Quill Assembly O-Ring Back-Up Ring Reservoir Kit O-Ring x 5/16 Machine Screw K 1 Poppet Check Valve Kit Slotted Hex Washer Head Plug, Hex Socket 3 M ORB Plug, Square 3/8 NPTF Bypass Check Valve Kit Plug, Hex Socket 1/ NPTF w/ K-3 2 Relief Valve Kit (set of 2) Thread Sealant SAE N/P 1** Sleeve Bearing and Shaft Seal Kit /16 18 x 2 1/ Hex Cap Screw K-1 1 Cartridge Valve, -Way w/nut Return Screen Assembly K 1 1 Cartridge Valve, 3-Way w/nut Magnet K-2 1 Valve, 2-Way w/nut O-Ring Service Kits 7632K O-Ring & Back-Up Ring Kit Seal Kit, 3-Way & -Way Valve Seal Kit, 2-Way Valve M = Male * Includes hydraulic unit and plow-side electrical components (p. 17). ** Use 6589 tool for bearing sleeve replacement (includes 1 bearing). Use tool for pump shaft seal replacement (includes 1 seal). Lit. No , Rev July 15, 2018

16 Lift and Angle Ram Components K Lift Ram Assembly 1 1/2 x 10 Item Part Qty Description K 1 Split Bearing 1-1/2" Spacer Gland Nut Assembly 56603K Angle Ram Assembly 1 1/2 x 12 Item Part Qty Description K 1 Split Bearing 1-1/2" Spacer Gland Nut Assembly Hoses and Fittings * 2 Hoses and Fittings Item Part Qty Description Item Part Qty Description Hose, 1/ x 8 w/f JIC Ends Elbow, 90 6 M JIC/ 6 M ORB Hose, 3/8 x 36 w/f JIC Ends Connector, Short 6 M JIC/ Hose, 3/8 x 2 w/f JIC Ends 6 M ORB F = Female * Central hydraulics only, qty 1. Not used for central hydraulics. M = Male Lit. No , Rev July 15, 2018

17 Electrical Components D 3 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module, 2 Port / 20 x 1/ Hex Washer-Head / 20 x 5/8 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw /8 16 x 1 Button Cap Screw Cable Assembly 8" Bracket Plow Module Motor Relay Kit FLEET FLEX Clamp Loop Kit Snowplow Battery Cable ns Dielectric Grease Harness Plow Control, 3-Solenoid ns = not shown Vehicle-Side Electrical Components (Diagrams on following pages) A* Vehicle Control Harness D 8291K 1 Plug Cover (shown with B* Vehicle Battery Cable plow-side electrical components) C** Vehicle Control Harness Central Hydraulics ns = not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics (p. 19). Not used for central hydraulics. Lit. No , Rev July 15, 2018

18 Vehicle-Side Harness Diagram 3 Port, 2 Plug System Factory Vehicle Harness Fire Wall Battery BLK RED Vehicle Battery Cable BAT RED Snowplow Headlamps Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps To Snowplow Control Park/Turn Lamps A To Switched Accessory 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Snowplow Headlamps B Lit. No , Rev July 15, 2018

19 Vehicle-Side Harness Diagram Central Hydraulics Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps DRL Tap Factory Vehicle Harness ORN 1 AWG 16 AWG C Vehicle Control Harness Battery RED BLK/ORN RED (not used) 15-Amp Fuse (Park/Turn) 7.5-Amp Fuse (Straight Blade Control) To Switched Accessory (may need to be lengthened) Vehicle Lighting Harness (11-Pin) Adapter B A Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) 3-Port Module (Non-DRL or DRL) Lit. No , Rev July 15, 2018

20 Headlamp Kit Headlamp Kit H9/H11 (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit H9/H11 PS Harness Service Kit H9/H11 ns Headlamp Service Kit H9/H11 DS Item /38802 Headlamp Service Kit H9/H11 PS/DS Rear Cover Kit H9/H11 PS H11 Headlamp Bulb Service Kit ns Rear Cover Kit H9/H11 DS H9 Headlamp Bulb Service Kit Mounting Hardware Kit H9/H Cover Screws Service Kit H9/H Park/Turn Bulb (Trade No. 157NAK) (pkg of ) ns = not shown DS = Driver's Side PS = Passenger's Side Lit. No , Rev July 15, 2018

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22 Copyright 2017 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: FISHER, HD2, HDX, Insta Act, Minute Mount 2, SECURITY GUARD, SnoFoil, STORM GUARD. Printed in U.S.A. Lit. No , Rev July 15, 2018

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