Western Products, PO Box , Milwaukee, WI HTS Snowplow. Blade Assembly Center Assembly

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1 Western Products, PO Box 4508, Milwaukee, WI March 1, 015 Lit. No. 698, Rev. 05 HTS Snowplow Blade Assembly Center Assembly 6955 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

2

3 TABLE OF CONTENTS HTS BLADE ASSEMBLY...4 HTS CENTER ASSEMBLY...6 Lift Frame and A Frame Components...6 Hydraulic Unit Components...8 Lift and Angle Ram Components Hoses and Fittings...10 Electrical Components Vehicle-Side Wiring Diagram Port, Plug Systems... 1 Headlamp Kit... 1 Lit. No. 698, Rev. 05 March 1, 015

4 HTS BLADE ASSEMBLY Blade Components 19 * * * * Available as an accessory only. Lit. No. 698, Rev March 1, 015

5 HTS BLADE ASSEMBLY Blade Components Item Part Qty Description Item Part Qty Description /8 11 x Carriage Bolt G /16 x 6" x 90" Cutting Edge Label, Identity ULTRAFINISH (w/o hardware) Label, Identity WESTERN 8.1 ns Cutting Edge Assembly (w/hardware) Disc Shoe Assembly 1* Shoe Kit Blade Guide & Flag Assembly Kit, 4" Label Attach/Detach Instructions Label Warning/Caution, Snowplows Round Flat Washer, Special Spacer /8 11 Hex Locknut GB Cutting Edge Bolt Bag K 7/16 x 1 /4 Linchpin Shoe Bracket Label, Identity HTS Label, Identity WESTERN Moldboard 19* Rubber Deflector Kit, 7 1/' /' Blade 0* Back Drag Edge, 7 1/' Item Disc Shoe Assembly Round Flat Washer, Special 1 Disc Shoe Spacer K 1 7/16 x 1 /4 Linchpin Item Blade Guide & Flag Assembly Kit, 4" Blade Guide Rod 4" Clamp S-Hook /16 18 x 1 Hex Cap Screw G K Blade Guide Flag /16 18 Hex Locknut GB Item Cutting Edge Bolt Bag /8 11 x Carriage Bolt G /8 11 Hex Locknut GB Item 1* Shoe Kit* Disc Shoe Assembly Shoe Bracket ns = not shown G = Grade * Accessory only Lit. No. 698, Rev March 1, 015

6 Lift Frame and A Frame Components This item is packaged with blade assembly (PN 69500). 6 Lit. No. 698, Rev March 1, 015

7 HTS Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description Kit, Bumper Receiver Retaining Pin Kit Quadrant Assembly, HTS Height Adjustment Plates Kit (per side) 09 Trip Spring Light Bar /8 11 x 4 Eyebolt Kit Hydraulic Cover /4 x 6 Clevis Pin Kit Lift Ram Pin Kit (Base) A Frame Lift Ram Pin Kit (Rod) Pivot Bolt Kit Hook w/hardware PS Ram Pin Kit Stand Lock Pin Kit Ram Pin Kit Stand Shoe Kit Lift Frame Kit /4 x Roll Pin BP K Clevis Pin Kit Stand Plunger Assembly Stand Assembly Spacer Receiver Kit DS Label SECURITY GUARD Receiver Kit PS G = Grade Packaged with blade assembly (PN 69500). Lit. No. 698, Rev March 1, 015

8 Hydraulic Unit Components Lit. No. 698, Rev March 1, 015

9 6960 Hydraulic Unit (incl. electrical components on page 11) Item Part Qty Description Item Part Qty Description Reservoir Kit K-4 1 1/ Relief Valve Kit ( sets) x 5/16 Machine Screw Slotted Relief Valve Repair Kit Hex Washer Head Check Valve CV K 1 Breather /8 NPT Kit K- 1 Valve, -Way w/nut Plug, Square /8 NPTF K- Coil w/spade Terminals Magnet Motor Assembly, " O-Ring Valve, -Way w/nut /16 18 x 1/4 Hex Cap Screw G K-1 1 Valve, 4-Way w/nut Plate Baffle 5664* 1 Bearing, Sleeve Suction Filter O-Ring Inlet Fitting/Filter Kit ** 1 Pump Shaft Seal Hydraulic Pump Kit Quill O-Ring Check Valve Assembly 1 496K 1 Poppet Check Valve Kit Plug, Hex Socket M ORB O-Ring Service Kits ns O-Ring & Back-Up Ring Kit ns 4959 Seal Kit, -Way and 4-Way Valve ns 4958 Seal Kit, -Way Valve ns = not shown G = Grade * Use tool to install (includes 5664). ** Use 8856 tool to install (includes 66515). Lit. No. 698, Rev March 1, 015

10 Lift and Angle Ram Components Angle Ram Assembly 1 1/ x 8 Item Part Qty Description Gland Nut Assembly 1 1/" Spacer Split Bearing Kit 6951 Lift Ram Assembly x 6 /4 DA Item Part Qty Description Seal Kit x 6 /4 DA Gland 1" Hoses and Fittings 4 To Lift Ram Base To Lift Ram Rod 5 To PS Angle Ram To DS Angle Ram 1 Hoses and Fittings Item Part Qty Description Item Part Qty Description Hose, 1/4 x w/f JIC Ends Elbow, Extra Long 90 6 M JIC/ 5680 Hose, 1/4 x w/fjic Ends 6 M ORB Elbow, 90 6 M JIC/ 6 M ORB ns Hose Wrap Elbow, 45 6 M JIC/ 6 M ORB F = Female M = Male or Metric ns = not shown Lit. No. 698, Rev March 1, 015

11 Electrical Components S1 White Wire S Green Wire S Blue Wire 4 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Harness Plow Control, -Solenoid Motor Relay Kit FLEET FLEX Cable Assembly 8" Clamp Loop # Snowplow Battery Cable Hydraulic Plate Plow Module, Port /8 16 x 1 Button Cap Screw /4 0 x /8 Hex Washer-Head Thread-Rolling Screw Vehicle-Side Electrical Components * Vehicle Battery Cable ns 61548K Plug Cover Kit * Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram Lit. No. 698, Rev March 1, 015

12 Vehicle-Side Harness Diagram Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Park/Turn Lamps Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 698, Rev March 1, 015

13 Headlamp Kit Headlamp Kit (pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit DS 5 Park/Turn Bulb (trade no. 4157NAK) ns Headlamp Service Kit PS H1 Headlamp Bulb Service Kit Rear Cover Kit (fits - or -screw) Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 81W 1 Harness Service Kit Park/Turn Socket Service Kit ns = not shown Lit. No. 698, Rev March 1, 015

14 Western Products PO Box 4508 Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 014 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: HTS, SECURITY GUARD, ULTRAFINISH, UltraMount, WESTERN. Printed in U.S.A. Lit. No. 698, Rev March 1, 015

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