7600LT & 8000LT Snowplows
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1 February 5, 00 Lit. No , Rev LT & 8000LT Snowplows Parts List A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
2 Lit. No , Rev. 09 February 5, 00
3 BLADE COMPONENTS... OFF-TRUCK COMPONENTS...3 Pivot Beam, Light Tower and A-Frame...3 Hydraulic Unit...5 Lift and Angle Rams...7 Hoses and Fittings...7 Electrical Components...8 Vehicle-Side Wiring Diagram 3-Port, -Plug Systems...9 Headlamp Kit...0 Lit. No , Rev. 09 February 5, 00
4 Blade Components Lit. No , Rev. 09 February 5, 00
5 Blade Components Item Part Description Item Part Description LT Blade HD Disc Shoe LT Blade Spacer /' Cutting Edge Kit (3/8") /4 Flat Washer Special ' Cutting Edge Kit (3/8") /6 x -3/4 Linchpin ' Cutting Edge Kit (/") Shoe Holder Defl ector Kit 943 / Flat Washer Narrow /' Back Drag Edge Kit /-3 x -/4 Hex Cap Screw G ' Back Drag Edge Kit /-3 Hex Locknut GB Shoe Assembly Kit /8- x Carriage Bolt G HD Disc Shoe Assembly /8- Hex Locknut GB Shoe Mounting Kit LT Blade Assembly Push Stop Kit LT Blade Assembly 9 B6049 Plow Guide Assembly Label, POWER HITCH Attach/Detach Hold Down, Center Label, Information (Warning) Hold Down, Outer Label, Foot Crush Hazard Rubber Defl ector Label, Information /6-8 x -/4 Hex Cap Screw G5 ns Label, Moldboard PS /6-8 Hex Locknut GB ns Label, Moldboard DS 5 B64 5/6 Flat Washer Hardened ns B6363 Label, Straight Blade Center ns = not shown = Accessory Only G = Grade Lit. No , Rev. 09 February 5, 00
6 Pivot Beam, Light Tower and A-Frame Components ** * Included in Undercarriage Kit only when necessary (determined by vehicle type and model) * 45 54* ** For mounting plate with holes. For mounting plate with keyhole slots. No washers. ** or For either bolt, apply medium strength threadlocker and tighten to 5 ft-lb. Lit. No , Rev February 5, 00
7 Pivot Beam, Light Tower and A-Frame Components Item Part Qty Description Item Part Qty Description /8- Hex Locknut GB Stand Assembly 4058 Pivot Beam /4 x Roll Pin BP Trip Spring /8-6 Hex Locknut GB Eyebolt Kit Draw Latch Assembly K Packet, Pivot Pin w/cotter Light Tower Upper /8- x 4 Eyebolt G /4-0 Hex Locknut GB x 6 Pivot Pin Light Tower Lower /4 x Cotter Pin Hitch Pin Kit A-Frame /8-6 x Carriage Bolt G Pivot Bolt Kit Mount Adapter Assembly /8-9 x 9 Hex Cap Screw 53* 4054 Height Adjustment Plate Tall /8-9 Hex Locknut GB 54* 4055 Height Adjustment Plate Short Ram Pin Kit /6-4 x 3/4 Hex Flange Bolt G x 3-3/4 Clevis Pin G Receiver Hardware Kit /3 x -/ Cotter Pin Cover Assembly Ram Pin Kit Label, POWER HITCH Switch ID x 6-/ Clevis Pin /6-4 x Hex Cap Screw G Ram Assembly /6 Flat Washer Module Mounting Plate Kit /6 Lock Washer Label SECURITY GUARD Item Stand Assembly Stand Upper /4 x Roll Pin BP Stand Lower /8-6 x Hex Cap Screw G5 5 8 x 3-/ Compression Spring /8-6 Hex Locknut GB Item Draw Latch Assembly /3 x -/ Cotter Pin Draw Latch Hook x 6-/ Clevis Pin Draw Latch x 5-/ Ram Assembly /4-0 x 6 Hex Cap Screw G /4 x 5-3/8 Clevis Pin G /4-0 Hex Locknut GB /4 Flat Washer Narrow Item Hitch Pin Kit ( Per) /4 x Roll Pin BP Hitch Pin /8-6 Hex Locknut GB /8-6 x Carriage Bolt Hitch Pin Cartridge Spring Item Mount Adapter Assembly /4 Flat Washer Narrow /4 x 4-3/8 Clevis Pin /4-0 Hex Locknut GB /4-0 x -3/4 Hex Cap Screw G Mount Adapter 5 44 /8 x -9/6 R-Pin Cotter Item Cover Assembly Cover 58 B668 3/8-6 Clamping Knob Label, Information BD Straight ns = not shown G = Grade * The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Lit. No , Rev February 5, 00
8 Hydraulic Unit Components Lit. No , Rev February 5, 00
9 4896 Hydraulic Unit Item Part Qty Description Item Part Qty Description 4878 Breather 7* Bearing Sleeve 4879 Reservoir Kit ns 4884 Bearing Repair Tool Kit w/bearing x 5/6 Machine Screw Motor /8 Plug NPTF Square 9 B8005 Relay Kit O-Ring /4-0 x /4 Hex Washer-Head Magnet Thread-Rolling Screw /6-8 x -/4 Hex Cap Screw G Check Valve O-Ring Valve -Way NC w/rev Flow Pump Shaft Seal Valve 4-Way, 3-Position ns 4830 Seal Repair Tool Kit w/seal Valve 4-Way, 3-Position Hydraulic Pump Kit Closed Center 488 Filter Plow Control Harness 3 Coil 4836 Inlet Fitting/Filter Kit Plow Control Harness Coil O-Ring Cable Assembly 8" Relief Valve Set Plow Battery Cable Stem Assembly Needle Valve Manifold Assembly w/o Valves /6-0 Socket O-Ring Boss Plug ns 3 Fuse 5-amp Mini Automotive Blade-Style (for items 5 and 6) O-Ring Service Kits 4830 O-Ring Kit 4830 Seal Kit -Way Valves Seal Kit 3-Way & 4-Way Valves ns = not shown G = Grade * Use 4884 tool to install. Lit. No , Rev February 5, 00
10 Lift and Angle Ram Components 4050 Ram Assembly x 5-/ Item Part Qty Description Gland Nut PolyPak Seal Seal Kit " DA Ram Ram Assembly -/ x 0 Item Part Qty Description Gland Nut PolyPak Seal PolyPak Seal Kit Hoses and Fittings To Lift Ram Base End To Lift Ram Rod End 4 5 To DS Angle Ram To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description /4 x Hose w/fjic Ends Elbow 90 Extra Long /4 x Hose w/fjic Ends 6M O-Ring/MJIC /4 x 6 Hose w/fjic Ends Adapter 9/6-8 x 7/6-0 ORB Elbow 90 6M O-Ring/MJIC Elbow 45 6M O-Ring/MJIC F = Female M = Male or Metric Lit. No , Rev February 5, 00
11 Electrical Components Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Plow Module Switch, Toggle /4-0 x 5/8 Hex Washer-Head MOM-ON, OFF, MOM-ON Thread-Rolling Screw Boot, Switch /4-0 Hex Locknut GB Cable Boot Coil w/wire Leads Switch, Toggle MOM-ON, OFF, ON Vehicle-Side Electrical Components * 404 Cable Assembly, Vehicle ns 4835 Plug Cover * 8587 Control Harness, Vehicle ns = not shown G = Grade * For diagram see Vehicle-Side Harness Diagram Lit. No , Rev February 5, 00
12 Vehicle-Side Harness Diagram 3-Port, -Plug System CAUTION On -plug electrical systems, plug covers shall be used whenever snowplow is disconnected. Vehicle Battery Cable is -volt unfused source. To Snowplow Control RED To Switched Accessory Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Fire Wall Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT 3-Port Module Factory Vehicle Harness Lit. No , Rev February 5, 00
13 Headlamp Kit Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880- Headlamp Service Kit DS 5 Park/Turn Bulb (Trade No. 457NAK) ns 880- Headlamp Service Kit PS H3 Headlamp Bulb Service Kit Rear Cover Kit (fi ts or 3 screw) Cover Screws Service Kit (3 screws) Mounting Hardware Kit 8 83K Harness Service Kit Park/Turn Socket Service Kit ns = not shown B65000 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description ns Headlamp Pair (without plow harness) Retaining Finger & Fastener (4 each) ns Headlamp DS Bezel with Fasteners (DS or PS) Headlamp PS Park/Turn Lens with Fasteners Swivel and Hardware Assembly Cable Tie Headlamp Swivel Cable Tie Long Headlamp Housing Assembly oz Dielectric Grease Tube (fi ts DS or PS) ns Park/Turn Socket Kit Replacement Sealed Beam E ns 4 Park/Signal Bulb (Trade No. 57) Headlamp Gaskets ( pair) ns B44930 Plow Lighting Harness -pin ns = not shown Lit. No , Rev February 5, 00
14 Blizzard PO Box Milwaukee, WI A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright 00 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, L.L.C.: BLIZZARD, POWER HITCH, SECURITY GUARD. Printed in U.S.A. Lit. No , Rev. 09 February 5, 00
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