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1 TrynEx International, LLC, 53 Ajax Drive, Madison Heights, MI September, 206 Lit. No , Rev , 8000, 8600, 9000 Heavy Duty Snowplow Blade Assembly 77720, 77725, 77730, 77735, , , , Big Box Assembly Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
2
3 TABLE OF CONTENTS HEAVY DUTY BLADE ASSEMBLY...4 A-FRAME ASSEMBLY...6 HEADGEAR ASSEMBLY...8 HYDRAULIC AND ELECTRICAL COMPONENTS... 0 Hydraulic Unit... 0 Lift and Angle Rams... 2 Hoses and Fittings... 2 Electrical Components... 3 VEHICLE-SIDE HARNESS DIAGRAM... 4 HEADLAMPS... 5 Lit. No , Rev September, 206
4 HEAVY DUTY BLADE ASSEMBLY Blade Components 6* * * * 0* 9* 2 7 0* 2* * * = Accessory Only Lit. No , Rev September, 206
5 HEAVY DUTY BLADE ASSEMBLY /77725-/77730-/ Blade Components Item Part Qty Description Item Part Qty Description HD Blade with Labels * Accessory Shock Absorber Kit HD Blade with Labels (set of 2) HD Blade with Labels 2* Rubber Cutting Edge Kit 7.5' HD Blade with Labels 8453 Rubber Cutting Edge Kit 8' /2" Steel Cutting Edge Kit 7600HD Rubber Cutting Edge Kit 8.5' /2" Steel Cutting Edge Kit 8000HD Rubber Cutting Edge Kit 9' /2" Steel Cutting Edge Kit 8600HD 3* 8454 Rubber Defl ector Kit 7.5' /2" Steel Cutting Edge Kit 9000HD 8457 Rubber Defl ector Kit 8', 8.5', 9' Cutting Edge Bolt Bag HD 4* Back Drag Edge 7.5' " Blade Guide Kit (set of 2) Back Drag Edge 8' Quadrant HD Back Drag Edge 8.5' /4 x 3 Clevis Pin Kit with Cotter Back Drag Edge 9' Eyebolt Kit 5* Curb Guard Kit Trip Spring 6* " Poly Blade Guide Kit (set of 2) 9* Accessory Wing Kit HD ns Blade Label Kit 0* Shoe Assembly Kit HD, RD, LT Item /40696/40697/40698 /2" Steel Cutting Edge Kit /2" Steel Cutting Edge Cutting Edge Bolt Bag Item Cutting Edge Bolt Bag HD 7 0 5/8- x 2 Carriage Bolt G /8- Hex Locknut GB Item " Blade Guide Kit 9 4 5/6-8 x Hex Cap Screw G " Poly Blade Guide with Label /6-8 Hex Locknut GB Item /4 x 3 Clevis Pin Kit with Cotter /4 x 3 Clevis Pin 23 2 /4 x -/2 Cotter Pin Item Eyebolt Kit 8 5/8- Hex Locknut GB 25 5/8- x 4 Eyebolt 24 5/8 Hardened Flat Washer Item Shoe Assembly Kit HD, RD, LT Disc Shoe Assembly /6 x -3/4 Linchpin Disc Shoe Shoe Bracket Spacer ns Bolt Bag Shoe Assembly Round Flat Washer, Special Blade Label Kit Label Automatixx Attach/Detach Label Foot Crush Hazard Label Warning/Caution, Snowplows Label HD Blade Center ns = not shown * = Accessory Only G = Grade = Fits only blades with serial number beginning or higher. Lit. No , Rev September, 206
6 A-FRAME ASSEMBLY A-Frame Components Lit. No , Rev September, 206
7 A-FRAME ASSEMBLY A-Frame Components Item Part Qty Description Item Part Qty Description A-Frame Pivot Bolt Kit A-Frame Pin Kit x 4 Clevis Pin Kit Stand Kit Item A-Frame Pin Kit 6 x 4-3/4 Clevis Pin 8 /4 x -/2 Cotter Pin 7 " Flat Washer Special Item Stand Kit Stand Hardware Kit 0 Stand Item Pivot Bolt Kit 7 3 " Flat Washer Special 2-8 Hex Locknut GB -8 x 9 Hex Cap Screw Special G5 Item /4 x 4 Clevis Pin Kit 8 /4 x -/2 Cotter Pin 3 x 4 Clevis Pin Item Stand Hardware Kit 4 5/32 x -/2 Cotter Pin 6 Stand Torsion Spring 5 Stand Spring Spacer 7 /2 x 3-/6 Clevis Pin G = Grade Lit. No , Rev September, 206
8 HEADGEAR ASSEMBLY Headgear Components Lit. No , Rev September, 206
9 HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description Headgear (incl. item 5) Lift Ram Base Pin Kit Light Bar Channel Lift Ram Rod Pin Kit Link Arm Clamp Loop Kit Attach Handle Kit Cable Boot Attach Pin Kit Grease Zerk (3-Pack) Link Arm Jack Stand Pin Kit Label Hydraulic Info Straight Blades Hydraulic Cover HD (incl. item 6) Label Automatixx Power Switch Link Arm/Attach Handle Fastener Kit Label Automatixx Operation Switch Receiver Kit, DS (incl. item 45) Label SECURITY GUARD Logo ns 852* Receiver Kit, Tall DS Label Automatixx, Upper Receiver Kit, PS (incl. item 45) Label Automatixx, Lower ns 8522* Receiver Kit, Tall PS Headgear Label Kit Item Light Bar Channel 22 Light Bar 25 2 /4-20 x Hex Cap Screw G Label SnowEx Light Bar, Center 26 2 /4 Flat Washer 24 Light Bar Top Plate, Center 27 2 /4-20 Hex Locknut GB Item Attach Handle Kit Attach Handle Release Cam Kit Handle Item Attach Pin Kit 26 /4 Flat Washer 30 Hitch Pin 27 /4-20 Hex Locknut GB 3 /4-20 x -/2 Hex Cap Screw SS Item Link Arm Jack Stand Pin Kit 32 5/32 x -/2 Cotter Pin 34 /2 Flat Washer Type B Narrow SS 33 Stand Actuator Pin Item Link Arm/Attach Handle Fastener Kit 35 5/6-8 x -/4 Hex Cap Screw G5 36 5/6-8 Hex Locknut GB Item Lift Ram Base Pin Kit 37 5/8 x 4-/4 Clevis Pin 38 /8 Hairpin Cotter Item Lift Ram Rod Pin Kit 32 5/32 x -/2 Cotter Pin 39 /2 x 2-/8 Clevis Pin HT Item Clamp Loop Kit 25 /4-20 x Hex Cap Screw G5 40 #0 Clamp Loop 27 /4-20 Hex Locknut GB Item Attach Handle Release Cam Kit 4 Stand Lock Pin Spring 43 Handle Lock Pin 42 3/6 x -3/8 Roll Pin SS 44 Handle Lock Pin Lever Item Receiver Pin Kit HD /4 x 5 Clevis Pin HT R-Pin Cotter Item Headgear Label Kit Label Automatixx Power Switch Label Automatixx, Upper Label Automatixx Operation Switch Label Automatixx, Lower Label SECURITY GUARD Logo Label SnowEx Light Bar, Center ns = not shown SS = Stainless Steel HT = Heat Treated G = Grade * Refer to the Heavy Duty Snowplow Installation Instructions to confi rm when tall receivers are required. Lit. No , Rev September, 206
10 HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Components Lit. No , Rev September, 206
11 HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Item Part Qty Description Item Part Qty Description Breather Valve, 4-Way, 3-Position Reservoir Kit Closed Center x 5/6 Machine Screw Plow Control Harness, 4-Coil Plug, Square 3/8 NPTF Plow Control Harness, 2-Coil O-Ring Vehicle Battery Cable 8" Magnet Snowplow Battery Cable /6-8 x 2-/4 Hex Cap Screw G Manifold Assembly w/o Valves HD O-Ring Relief Valve 4000 psi 9* 6655 Pump Shaft Seal /8-6 x Button Cap Screw ns Seal Repair Tool Kit w/seal Coil Hydraulic Pump Kit Plate, Module 4828 Filter Module, Plow Control Relief Valve ( set) Relief Valve ( set) Quill Pressure Switch Plug, Hex Socket 4 M ORB Elbow, 90 4 M ORB/ 6 F ORB Bearing Sleeve O-Ring -008 ns 5225 Bearing Repair Tool Kit w/bearing O-Ring Motor O-Ring Motor Relay Kit, FLEET FLEX Back-Up Ring /4-20 x 5/8 Hex Washer-Head O-Ring -906 Thread-Rolling Screw Inlet Fitting Check Valve Valve, 4-Way, 3-Position Valve, 2-Way NC w/rev Flow ns 3 Fuse, 5-Amp Mini Automotive O-Ring -904 Blade-Style (for items 25 and 26) O-Ring Service Kits O-Ring Kit 4830 Seal Kit, 2-Way Valves Seal Kit, 3-Way & 4-Way Valves Item Reservoir Kit x 5/6 Machine Screw O-Ring Plug, Square 3/8 NPTF Item Manifold Assembly w/o Valves HD x 5/6 Machine Screw Plug, Hex Socket 4 M ORB O-Ring Bearing Sleeve O-Ring O-Ring Pump Shaft Seal /8-6 x Button Cap Screw Relief Valve ( set) Relief Valve ( set) Quill ns = not shown G = Grade * Use tool to install. Use 5225 tool to install. Go to for hydraulic unit service information and specifi cations. Lit. No , Rev. 04 September, 206
12 HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components Lift Ram Assembly 2 x 9-3/4 DA Item Part Qty Description " Gland Assembly Seal Kit 2" DA Ram 8442 Angle Ram Assembly -/2 x 2 Item Part Qty Description Split Bearing Kit Spacer Gland Nut Assembly Hoses and Fittings To Lift Ram Rod End To PS Angle Ram To DS Angle Ram To Lift Ram Base End Hoses and Fittings Item Part Qty Description Item Part Qty Description Hose, /4 x 4 w/f JIC Ends Elbow, Extra Long Hose, /4 x 20 w/f JIC Ends 6 M JIC/ 6 M ORB Hose, 3/8 x 36 w/f JIC Ends ns Hose Wrap Elbow, 90 6 M JIC/ 6 M ORB F = Female ns = not shown M = Male Lit. No , Rev September, 206
13 HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components 2 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Toggle Switch Toggle Switch (MOM-ON, OFF, ON) (MOM-ON, OFF, MOM-ON) Switch Boot Vehicle-Side Electrical Components * 4204 Vehicle Battery Cable ns Plug Cover * Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. 3 Lit. No , Rev September, 206
14 VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No , Rev September, 206
15 HEADLAMPS Headlamp Components Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit PS H3 Headlamp Bulb Service Kit ns Headlamp Service Kit DS Cover Screws Service Kit (3 screws) Rear Cover Kit (fi ts 2- or 3-screw) Cable Anchor Tie Mounting Hardware Kit Rubber Grommet Park/Turn Socket Service Kit K Harness Service Kit 5 2 Park/Turn Bulb (Trade No. 457NAK) ns = not shown Lit. No , Rev September, 206
16 TrynEx International, LLC 53 Ajax Drive Madison Heights, MI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 206 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, SECURITY GUARD, SnowEx. Printed in U.S.A. Lit. No , Rev September, 206
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