Insta-Act Hydraulic Kit
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1 Fisher Engineering 50 Gordon Drive, Rockland, Maine March 1, 2013 Lit. No , Rev. 12 Insta-Act Hydraulic Kit EZ-V Snowplows Parts List Table of Contents EZ-V Connector and Parts Box...2 Fish-Stik Hand-Held Control and Parts List...3 Hose Routing and Large Bolt Bag... 4 Cylinder Components and Parts Lists...5 EZ-V Insta-Act Hydraulic Power Unit Assembly and Parts List... 6 Small Bolt Bag and Backup Ring/O-Ring Kit...7 Motor Manufacturer Identification and Service Parts...8 Harness ID Reference...9 EZ-V Insta-Act HYDRAULIC KIT PARTS LIST EZ-V Insta-Act Hydraulic Kit Part Qty Description Part Qty Description Hydraulic Unit Plow Control Harness, 7-pin 56600K 1 1-1/2" x 10" Cylinder Assembly Vehicle Control Harness, 7-pin " x 10" Double-Acting Cylinder Plug Cover Breather 3/8 NPT Parts Box Assembly Plow Cable Assembly EZ-V Connector Bagged Assembly Vehicle Cable Assembly A DIVISION OF FISHER, LLC
2 Plug Cover Vehicle Cable EZ-V Snowplow Connector Bagged Assembly Socket Pin Connector (10 pack sold separately) EZ-V Connector Bagged Assembly Item Part Qty Description Pin Removal Tool Vehicle Harness Bracket ns #6-32 x 1/4 Tapping Screw ns Washer LK #6 EX ZP ns #8-18 x 5/8 Hi Lo Pin Connector Housing ns = not shown Parts Box Assembly Item Part Qty Description Fish-Stik Assembly Battery Cable, 22" Red K 1 Motor Relay ns Cable Boot High Pressure Hose 1/4 x High Pressure Hose 1/4 x Panel Mount Set (long & short) ns Fuse 5AFB NANO2 ns Bolt Bag for ns = not shown Lit. No , Rev March 1, 2013
3 Fish-Stik HAND-HELD CONTROL Fish Stik Parts List Item Part Qty Description Item Part Qty Description Fish-Stik Assembly EZ-V Coiled Cord Control Body - Right #8-18 x 3/4 Tapping Screw Control Body - Left #8-18 x 1-1/4 Tapping Screw EZ-V Keypad Assembly ns Fuse 5AFB NANO EZ-V Assembly PCB ns Fuse 5AFB NANO2 (5 pack) ns = not shown Lit. No , Rev March 1, 2013
4 66779 EZ-V Insta-Act Hydraulic Power Unit Breather - 3/8 NPT 21 HOSE ROUTING " Hose, HP 1/4 P - 1/4 P 56600K Lift Cylinder " Hose, HP 1/4P - 1/4P Passenger-Side Angle Cylinder 19 (4 places) Driver-Side Angle Cylinder Bolt Bag Assembly Large Item Part Qty Description Item Part Qty Description ns Clevis Pin 1 x 4-3/ /4 NPT x 45 Street Elbow ns Clevis Pin 1 x 3-5/ /8 NPT 90 Street Elbow ns Pin, Cotter 1/4 x 1-1/ K 1 9/16 O-Ring to 1/4" NPT 90 Elbow /4" Straight Adapter Union (male) ns 8329K 1 Dielectric Grease Tube Adapter Union (male) 1/4 NPTF/NPSM ns Cable Tie Black 3/16 x /4 NPT x 90 Union Elbow ns Cable Tie Black 3/16 x K 4 1/4 NPT x 90 Street Elbow ns * EZ-V Small Bolt Bag ns = not shown * available as part of service kit only Lit. No , Rev March 1, 2013
5 DOUBLE-ACTING ANGLE RAM Angle Cylinder Parts List Item Part Description Double Acting Ram Cylinder Rod Kit Barrel 2 x 10 For Pistons w/ one seal groove use: Seal Kit, 2" Double Acting Ram For Pistons w/ two seal grooves, use: Seal Kit w/ Piston, 2" Double Acting Ram For Piston w/ one seal groove use: Piston 2" For Piston w/ two seal grooves use: Seal Kit w/piston, 2" Double Acting Ram Gland Nut 1-1/2" Lift Cylinder Kit Parts List Part 20116K 56600K Description 1-1/2 x 10 Cylinder w/nptf Port/Packing Nut 1-1/2 x 10 Cylinder Cylinders w/ O-Ring/Gland Nut Barrel N/A Split Bearing K Rod Assembly Washer 338 Packing Set 339K Packing Nut Wiper 341K Spacer Gland Nut PolyPak Seal Kit LIFT CYLINDER COMPONENTS Cylinder Equipped w/ NPT Port/Packing Nut Cylinder Equipped w/ O-ring Port/Gland Nut Split Bearing Rod Assembly (Includes Split Bearing) NPT Port Split Bearing Rod Assembly (includes split bearing) SAE O-ring Port Washer Packing Set Packing Nut Wiper Spacer Gland Nut w/ PolyPak Seal Barrel Barrel Seal Kit w/polypak Seal Lit. No , Rev March 1, 2013
6 EZ-V Insta-Act HYDRAULIC POWER UNIT ASSEMBLY Breather- 3/8 NPT Street Ell 3/8 NPT Lit. No , Rev March 1, 2013
7 66779 EZ-V Insta-Act Hydraulic Power Unit Parts List Item Part Qty Description Item Part Qty Description Motor Assembly K 4 Pilot-Operated Check Valve 42 2 See Page Cover Assembly EZ-V 3-3 Way /4 Spring Lock Washer Cover Assembly EZ-V 4 Way Primary Valve Manifold Assy Cover Assembly Way w/coils, cartridges, covers Cover Screw Primary Manifold Assy w/o coils, Plug 3/8 NPTF SQ cartridges, covers Hydraulic Pump Kit Secondary Valve Manifold Assy O-Ring 013 w/ coils, cartridges, covers Return Screen Assembly Secondary Manifold Assy /4 Flat Washer w/o coils, cartridges, covers /16-18 x 2-1/2 Hex Cap Screw G Fiber Thrust Washer See Page Inlet Fitting/Filter Kit Pump Shaft Seal K 1 Suction Filter O-Ring Reservoir Kit K 2 Cartridge 40 w/ Jam Nut /4-20 x 2-1/2 Hex Cap Screw G K 1 Cartridge 43 w/ Jam Nut x 5/16 Machine Screw K 1 Cartridge 20 w/ Jam Nut Plug 1/4 NPTF HX SQ Thread Seal K 2 Cartridge 30 w/ Jam Nut ns Back-Up/O-Ring Kit - V K 6 Coil w/ Spade Terminals ns 1 Brush Kit See Page K 3 Relief Valve Kit 2 Sets ns Seal Kit Cartridge O-Ring ns Seal Kit Cartridge 30, 31, 33, 40 & 43 EZ-V Small Bolt Bag Part Qty Description Part Qty Description /4-20 x 3 Hex Cap Screw G /16-24 Hex Jam Nut G /4" Flat Washer Hex Machine Screw Nut /16 Spring Lock Washer Control Bracket Spring Lock Washer x 1 Tapping Screw /4-20 Hex Locknut GB Spring Lock Washer Rubber Grommet x 3/8 Tapping Screw In-Line Connector - Insulated Spring Lock Washer Backup Ring/O-Ring Kit Part Qty Description Part Qty Description O-Ring O-Ring O-Ring 008, 90 Durometer O-Ring O-Ring 008, 70 Durometer, Red Backup Ring O-Ring Backup Ring O-Ring O-Ring 906 ns = not shown Lit. No , Rev March 1, 2013
8 Motor Manufacturer Identification and Service Parts Photos show terminal positions and end caps for brand identification. Bosch 2 Terminal Prestolite 2 Terminal PART # QTY. DESCRIPTION Brush Kit - BOSCH 2 Terminal 22342K 1 Motor Cap Screws MOD HYD Washer SP LK 1/ Washer, Fiber Thrust 5/8 (drive end) PART # QTY. DESCRIPTION END CAP W/ O-RING PRESTOLITE 2 Terminal Brush Kit PRESTOLITE 2 TERMINAL 27044K 1 Thru-Bolt Kit PRESTOLITE 2 TERMINAL (Includes cap screws and special washers.) Thrust Washer KIT PRESTOLITE 2 Terminal (Includes retaining ring for early production.) Bosch 1 Terminal (Early Production) Prestolite 1 Terminal (Early Production) Cast aluminum (shown) or stamped steel end cap Slotted button or 7/16" bolt heads PART # QTY. DESCRIPTION Brush Kit BOSCH 1 Terminal 22342K 1 Motor Cap Screws MOD HYD Washer SP LK 1/ Washer, Fiber Thrust 5/8 (drive end) PART # QTY. DESCRIPTION Brush Kit PRESTOLITE 1 Terminal Lit. No , Rev March 1, 2013
9 Harness Wiring Diagram EZ-V w/ Insta-Act and Isolation Module Lighting Kit Battery Cable (a) Fish-Stik Assy. (a) 5794K Motor Relay (a) Connector Assy. (a) Plow Cable Assy. (a) Plow Control Harness (a) Long Plug-In Harness (b) Vehicle Battery Cable Assy. (a) Vehicle Control Harness (7-Pin) (a) Vehicle Lighting Harness (b) (11-Pin) Short Plug-In Harness (b) 4 Firewall Grommet Socket Pin (10 Pack) Dust Plug (b,c) For '99 20_ All New-Style GM's Only Configuration Plug (b) For All Other Makes/Models Plow Lighting Harness (d) E-Force Isolation Module Kit (b) Module (White Label) _ GM Module (Yellow Label) (c) (a) Packed in 9828-X hydraulic kit. (b) Packed in Peculiar Light Kit. (c) Packed in Peculiar Light Kit #8437 only. (d) Packed in 8435 Light Kit. Lit. No , Rev March 1, 2013
10 Copyright 2013 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Fisher Engineering. Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or snowplow owner is granted. Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Fisher Engineering offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) trademarks of Douglas Dynamics, LLC: EZ-V, FISHER, Fisk-Stik, Insta-Act. Printed in U.S.A. Lit. No , Rev March 1, 2013
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