8 1/2' and 9 1/2' HDV Snowplow

Transcription

1 TrynEx International, LLC, 31 Ajax Drive, Madison Heights, MI December 1, 016 Lit. No. 941, Rev /' and 9 1/' HDV Snowplow Mild Steel Blades 77770, Stainless Steel Blades 7777, 7778 Big Box Assembly Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC

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3 TABLE OF CONTENTS HDV BLADE COMPONENTS...4 HDV HYDRAULIC, LIFT FRAME, AND T FRAME BIG BOX ASSEMBLY...6 T Frame Assembly...6 Headgear Assembly...8 Hydraulic and Electrical Components...10 Hydraulic Unit...10 Lift and Angle Ram Components... 1 Hoses and Fittings... 1 Electrical Components Vehicle-Side Harness Diagram 3 Port, Plug System...14 Headlamp Kit...1 Lit. No. 941, Rev December 1, 016

4 HDV BLADE 77770/7777/77780/7778 Blade Components 9 1/' Shown * * * * * * 0 34* * * = Accessory Only Lit. No. 941, Rev December 1, 016

5 HDV BLADE 77770/7777/77780/ /7777/77780/7778 HDV Blade Part Number 8 1/' Blade 9 1/' Blade Item Description MS SS MS SS 1 Moldboard Kit w/fasteners & Labels DS Moldboard Kit w/fasteners & Labels PS Frame, Base Angle & Spring Assy DS Frame, Base Angle & Spring Assy PS Cutting Edge Kit, Complete (3/8") 8480 Cutting Edge Kit, Complete (1/") Center Cutting Edge Kit Center Cutting Edge DS Center Cutting Edge PS Cutting Edge One Side (3/8") 816 Cutting Edge One Side (1/") Base Angle DS Base Angle PS Moldboard Fasteners Kit (set of 8) MS = Mild Steel SS = Stainless Steel Blade Pins, Fasteners, Labels, Springs Item Part Description Item Part Description Removable Spring Assembly 9900 Label Warning/Caution, Snowplows Spring Assembly Bolt Kit 6 93 Label Automatixx Attach/Detach /16 14 x 1/ x 1 /8 Shoulder Bolt Label Identity, SnowEx MS /16 14 Hex Locknut GB 811 Label Identity, SnowEx SS /8 16 x 1 Button Cap Screw 9803 SS Label Identity, HDV MS /8 Hardened Flat Washer 8114 Label Identity, HDV SS /8 16 Hex Locknut GB 9410 for SS 9 96 Label Foot Crush Hazard x 3/4 Clevis Pin w/cotter ns 8084 Label Kit MS Blade (items 9) /4 x 1 3/4 Cotter Pin 8099 Label Kit SS Blade (items 9) 7 /8 11 x Carriage Bolt G 30 Label Blade Size & Serial Number /8 11 Hex Locknut GB ns Bolt Bag Cutting Edge Kits (1 side, sets) " Poly Blade Guide Kit (set of ) Blade Accessories " Poly Blade guide Kit (set of ) Blade Wing Extensions Kit Curb Guard Kit, Welded PS & DS Blade Stop Kit (set of ) Curb Guard Kit, Cast (single) Deflector Kit (Universal) 10" Back Drag Edge Kit, 9 1/' Blade ns 8109 Deflector Kit (Universal) 18" ns Back Drag Edge Kit, 8 1/' Blade ns 4360 Bolt Bag Rubber Deflector Shoe Kit (set of ) MS = Mild Steel SS = Stainless Steel G = Grade ns = not shown Lit. No. 941, Rev. 00 December 1, 016

6 T FRAME ASSEMBLY T Frame, Center Snow Control, and Pins Lit. No. 941, Rev December 1, 016

7 T FRAME ASSEMBLY T Frame Components Item Part Qty Description Item Part Qty Description T Frame HDV Center Snow Control Kit 8463 Clevis Pin Kit 81 4 Clevis Pin Kit Main Pivot Pin Item 8463 Clevis Pin Kit x 4 3/4 Clevis Pin /4 x 1 1/ Cotter Pin " Flat Washer Special Item Center Snow Control Kit Snow Control /8 16 Hex Locknut GB /8 16 x Hex Cap Screw G Item 81 Clevis Pin Kit x 4 3/4 Clevis Pin /4 x 1 1/ Cotter Pin G = Grade Lit. No. 941, Rev December 1, 016

8 HEADGEAR ASSEMBLY Headgear Components Lit. No. 941, Rev December 1, 016

9 HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description Headgear HDV (incl. item 1) Pin Kit /8 x Light Bar Channel w/label HDV Hose Bracket kit Link Arm HDV Power Cable Clamp Loop Kit Attach Handle Kit Cable Boot Attach Pin Kit Grease Zerk (3-Pack) Hydraulic Cover (incl. item 16) Label Hydraulic Info HDV Link Arm/Attach Handle Fastener Kit Label Automatixx Power Switch Receiver Kit DS Label Automatixx Operation Switch ns 811* 1 Receiver Kit, Tall DS Label SECURITY GUARD Logo Receiver Kit PS Label Automatixx Upper ns 81* 1 Receiver Kit, Tall PS Label Automatixx Lower Pin Kit 3/4 x Headgear Label Kit (items 17 1, 3) Item 8009 Light Bar Channel HDV Light Bar Label SnowEx Light Bar, Center Item Attach Handle Kit Attach Handle Release Cam Kit Handle Item Attach Pin Kit /4 Flat Washer Hitch Pin /4 0 Hex Locknut GB /4 0 x 1 1/ Hex Cap Screw SS Item Link Arm/Attach Handle Fastener Kit /16 18 x 1 1/4 Hex Cap Screw G /16 18 Hex Locknut GB Item Pin Kit 3/4 x /4 x Clevis Pin HT /8 Hairpin Cotter Item Pin Kit /8 x 4 1/ /8 x 4 1/4 Clevis Pin /3 x 1 1/ Cotter Pin Item Power Cable Clamp Loop Kit /4 0 Hex Locknut GB #10 Clamp Loop /4 0 x 1 Hex Cap Screw G Item Attach Handle Release Cam Kit Stand Lock Pin Spring Handle Lock Pin /16 x 1 3/8 Roll Pin SS Handle Lock Pin Lever Item Receiver Pin Kit /4 x Clevis Pin HT R-Pin Cotter ns = not shown SS = Stainless Steel HT = Heat Treated G = Grade * Refer to the HDV Snowplow Installation Instructions to confirm when tall receivers are required. Lit. No. 941, Rev December 1, 016

10 HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit = Accessory Only Lit. No. 941, Rev December 1, 016

11 HYDRAULIC AND ELECTRICAL COMPONENTS 61 Hydraulic Unit V-Plow Item Part Qty Description Item Part Qty Description Breather Valve, -Way NC w/rev Flow Reservoir Kit Valve, -Way w/nut x /16 Machine Screw Valve, 4-Way, 3-Position Plug, Square 3/8 NPTF Quill O-Ring O-Ring Magnet Back-Up Ring /16 18 x 1/ Hex Cap Screw G Relief Valve (1 set) Baffle Plate Relief Valve (1 set) Hydraulic Pump Kit Check Valve Pump Inlet Fitting Plug, Hex Socket 4 M ORB Filter Cap 4 F JIC O-Ring B Connector, Short 4 M JIC/ 13* Pump Shaft Seal 4 M ORB ns 1 Seal Repair Tool Kit w/seal Valve, -Way w/check Primary Manifold Assy w/o Valves HD Valve, SF08 01 w/nut /8 16 x 1 1/4 Hex Cap Screw Valve Lock Ring w/screw Serrated Flange x 3/8 Tapping Screw Secondary Manifold Assy w/o Valves Relief Valve Kit ( sets) /4 0 x 3 Socket Cap Screw Relief Valve ( sets) Pressure Switch O-Ring O-Ring O-Ring Elbow, 90 4M ORB/ 6 F ORB Plug, Hex Socket 3 M ORB O-Ring O-Ring Bearing Sleeve Check Valve ns 1 1 Bearing Repair Tool Kit w/bearing O-Ring Motor Plow Control Module Motor Relay Kit, FLEET FLEX Module Plate /4 0 x 1/4 Hex Washer-Head /4 0 x /8 Hex Washer-Head Thread-Rolling Screw Thread-Rolling Screw Coil Scrape Maxx Kit HDV O-Ring Service Kits 98 1 O-Ring Kit Seal Kit, -Way Valves Seal Kit, 3-Way & 4-Way Valves Item Primary Manifold Assembly w/o Valves x /16 Machine Screw Quill O-Ring Relief Valve (1 set) O-Ring Relief Valve (1 set) Pump Shaft Seal Plug, Hex Socket 4 M ORB Bearing Sleeve Item 16 8 Secondary Manifold Assembly w/o Valves x 3/8 Tapping Screw Plug, Hex Socket 3 M ORB Relief Valve Kit ( sets) O-Ring Relief Valve ( sets) ns = not shown G = Grade * Use tool to install. Use 1 tool to install. Accessory only. Go to for hydraulic unit service information and specifications. Lit. No. 941, Rev December 1, 016

12 HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components Lift Ram Assembly 1/ x 11 3/4 Item Part Qty Description Gland Assembly 1 1/ Seal Kit 1/" DA Ram Go to for hydraulic unit service information and specifications. 63 Ram Assembly 1 3/4 x 11 DA Item Part Qty Description Gland Assembly 1 1/ Seal Kit 1 3/4 DA Ram Label Double-Acting Cylinder Hoses and Fittings 4 To PS Wing Ram Rod End To Lift Ram Base End 4 3 To PS Wing Ram Base End To Lift Ram Rod End To DS Wing Ram Rod End To DS Wing Ram Base End Hoses and Fittings Item Part Qty Description Hose, 3/8 x 14 w/f JIC Ends Hose, 3/8 x 6 w/f JIC Ends Hose, 1/4 x 67 w/f JIC Ends Elbow, 90 6 M JIC/ 6 M ORB Elbow, Extra Long 90 6 M JIC/ 6 M ORB Hose, 3/8 x 67 w/f JIC ends ns Hose Wrap F = Female M = Male Lit. No. 941, Rev December 1, 016

13 HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components Not drawn to scale C 6 7 Plow control module is shown with hydraulic unit; cable boot shown on headgear page. Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description Toggle Switch (MOM-ON, OFF, ON) 63 1 Plow Control Harness, 9-Coil Toggle Switch (MOM-ON, OFF, Cable Assembly 8" MOM-ON) Plow Battery Cable Switch Boot ns 4 Fuse, -Amp Mini Automotive Plow Control Harness, 4-Coil Blade-Style (for items 4 and ) Vehicle-Side Electrical Components * Vehicle Battery Cable ns 483 Plug Cover * Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. Lit. No. 941, Rev December 1, 016

14 VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram 3 Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT 3-Port Module Factory Vehicle Harness Lit. No. 941, Rev December 1, 016

15 HEADLAMP KIT Headlamp Kit Headlamp Kit H9/H11 (Pair) Item Part Qty Description Item Part Qty Description Headlamp Service Kit H9/H11 PS Harness Service Kit H9/H11 ns Headlamp Service Kit H9/H11 DS Item /3880 Headlamp Service Kit H9/H11 PS/DS Rear Cover Kit H9/H11 PS H11 Headlamp Bulb Service Kit ns Rear Cover Kit H9/H11 DS H9 Headlamp Bulb Service Kit Mounting Hardware Kit H9/H Cover Screws Service Kit H9/H11 1 Park/Turn Bulb (Trade No. 417NAK) (pkg of 4) PS = Passenger's Side ns = not shown DS = Driver's Side Lit. No. 941, Rev December 1, 016

16 TrynEx International, LLC 31 Ajax Drive Madison Heights, MI A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 016 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of TrynEx International, LLC Authorization to photocopy items for internal or personal use by TrynEx International, LLC, outlets or snowplow owner is granted. TrynEx International, LLC, reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC, offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, HDV, SECURITY GUARD, SnowEx. Printed in U.S.A. Lit. No. 941, Rev December 1, 016