Strobe Light Kit. Poly Hopper Spreaders with FLEET FLEX Electrical System
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1 July 15, 2017 Lit. No , Rev. 00 PARTS LIST Strobe Light Kit Poly Hopper Spreaders with FLEET FLEX Electrical System BLK RED 5 A B YEL Strobe Light Kit Item Part Qty Description Item Part Qty Description Strobe Light LED Harness Assembly 72" Harness Assembly w/relay & Fuse 6 8 Fir Tree Mount w/cable Tie Harness Assembly 90" ns 10 Cable Tie 15.35" Harness Assembly 24" Item Strobe Light LED x 5/8 Machine Screw SS 9 1 Strobe Light Gasket Locknut SS ns = not shown SS = Stainless Steel A DIVISION OF DOUGLAS DYNAMICS, LLC
2 INSTALLATION INSTRUCTIONS WARNING Do not exceed GVWR or GAWR ratings as found on the driver-side vehicle door cornerpost. CAUTION Read this document before installing the strobe lights. CAUTION Use standard methods and practices when attaching spreader and installing accessories, including proper personal protective safety equipment. Install Strobe Lights 1. Park the vehicle on a smooth, level, hard surface, such as concrete. Turn the vehicle ignition to the "OFF" position and remove the key. 2. Feed the electrical connector and leads from one of the LED strobe lights through the large hole in one side of the upper rear frame member. Install the LED light and gasket to the frame using the supplied #6 x 5/8" machine screws and #6 locknuts. Repeat with the other LED light and gasket. #6 Locknuts Gasket LED Light #6 x 5/8" Machine Screws CAUTION Before drilling holes, check to be sure that no vehicle wiring or other components could be damaged. If the round holes for the strobe lights are not present, use the template on page 5 to locate and drill the holes. Lit. No , Rev July 15, 2017
3 Electrical Connections NOTE: Use dielectric grease on all electrical connections. 1. Connect a harness to each of the strobe light leads. Use extension harnesses as needed to route the harnesses into the electrical enclosure. VX-XX10 Models: Route the harnesses through the openings shown into the electrical enclosure. Isolated Stud Block 2. Secure the strobe light harnesses to existing wiring along the spreader frame with cable ties, or drill 1/4" holes and use the fi r tree mounts to secure the harness to the frame. VX-XX00 Models: Cut holes in two of the break-through plugs and feed the harnesses into the enclosure. The holes should be sized to form a tight seal around the harness. Route wire harness through these openings into electrical enclosure. Relay/Fuse Bracket Isolated Stud Block 3. Mount the relay/fuse assembly to the relay/fuse assembly bracket by pushing the connector clip on the back of the assembly into one of the holes in the bracket. Relay/Fuse Assembly Break-Through Plugs Electrical enclosure covers and harness wires not shown. Insert relay into hole above existing relay. Lit. No , Rev July 15, 2017
4 4. Plug the strobe light harness connectors into the matching connectors on the relay/fuse assembly harness. 5. Remove the cover from the isolated stud block and connect the relay/fuse assembly harness red wire to the POSITIVE (+) terminal and the black wire to the NEGATIVE ( ) terminal. Replace the cover, being careful not to pinch any wires. On spreader installations with multiple accessories, it may be necessary to notch the sides of the isolated stud block cover to accommodate all the wires. 6. Connect the single-pin terminal on the relay/fuse assembly harness (yellow wire) to the white wire coming from Port A of the spreader module. Strobe Light Operation The strobe light comes with a pre-set fl ash pattern. In some instances, it is possible for this default pattern to change to a "Steady On" mode. Should this occur, the fl ash pattern can be changed to any of 11 fl ash patterns. 1. On the back of the strobe light, cut the wire seal off the yellow wire and strip 1/4" of insulation. 2. With the strobe ON, intermittently apply 12V from the vehicle power supply to the yellow wire until the strobe achieves the desired fl ash pattern: MODE PATTERN 0 Random 1 Steady 2 Single 3 Mega 4 Double 5 Triple 6 Quad 7 Quint 8 8 Flash 9 Single-Quad 10 Single H/L 11 Single-Triple-Quint 3. Reseal the yellow wire. NOTE: The white wire is not used. Lit. No , Rev July 15, 2017
5 TEMPLATE 3.00" TOP DRIVER'S SIDE USE REVERSE SIDE FOR PASSENGER'S SIDE Ø 3/16" Ø " at Full Scale Lit. No , Rev July 15, 2017
6 Copyright 2017 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of the company. Authorization to photocopy items for internal or personal use by the company's outlets or spreader owner is granted. The company reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. This equipment manufacturer or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. The company offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. Printed in U.S.A. Lit. No , Rev July 15, 2017
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