DCT PART BOOK MADE IN THE USA. Quality, Reliability, Customer Service MODELS DCT-25 DCT-25-WR DCT-33 DCT-33-WR

Transcription

1 DCT PART BOOK MODELS DCT- DCT--WR DCT- DCT--WR Read, understand, and follow the manual. This manual provides information and procedures to safely operate and maintain the liftgate. Quality, Reliability, Customer Service MADE IN THE USA

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3 Contents. General Information Section.... Introduction.... Serial Number.... Ordering Parts.... Replacement Decals.... Nomenclature..... Platform Nomenclature..... Gravity Down Power Unit Nomenclature.... Power Down Power Unit Nomenclature.... Standard Floor Extension, Dock Bumpers, and Decals Dock Bumper Sets.... Walk Ramp Floor Extension Pump Box Assembly.... Hydraulic Power Pack.... Adapter Frame Mounting Assembly..... Hydraulic System...0. Power Down Assembly...0. Gravity Down Assembly Lift Frame.... Platform Assemblies...6. Main Platform.... Flipover Platform...0. Serviceable Hardware..... Fuse Assembly and Miscellaneous Accessories.. 6. Safety and Instructional Decals Decal Part Numbers General Information Decal / Installation Kits Decal Only Kits.... General Information Section. Introduction This parts book is designed to provide you with the necessary parts information to operate and maintain both the standard and walk ramp (-WR) versions of the Dual Cylinder Tuckunder (DCT) liftgate. The part numbers in this book are used with the starting serial number 6 and greater. The parts illustrated in the parts drawings are representative of typical parts used in the actual Tuckunder liftgate, and may not look exactly like the part(s) on your liftgate. Part numbers and drawings are subject to change without notice. At the bottom of each page is the Anthony Liftgates Inc. Product Support phone number.. Serial Number Before calling for warranty or other product information, have the serial number, model number, and lift capacity of your liftgate available. This information is stamped into the identification plate on the right end of the adapter frame and will help us verify your warranty information and your specific liftgate. Record the serial number, model number, date of installation, and load capacity for easy reference when contacting Anthony Liftgates with questions. Serial Number Identification Plate. Serial Number Information Serial No. Model No. Date of Installation Lift Capacity ALI-00 DCT Liftgate Parts Anthony Lifgtates, Inc

4 . Ordering Parts Anthony Liftgates manufacturers high-quality liftgates that require very little maintenance or repair. However, should a part break, become damaged, or need replacement due to normal part wear our knowledgeable staff can make sure you receive the part(s) to put your liftgate back into operation. Note: The most current and up-to-date parts book can always be found on our website. Our website address is To find the most current version, choose Liftgates, Tuckunder, DCT, and Downloads. Printed copies of the manual can be obtained by writing or calling our office. For questions or to order parts, contact: Anthony Liftgates, Inc. 0 West Howard Street Pontiac, Illinois 66 () - Web: Sales@anthonyliftgates.com. Replacement Decals SAFETY INSTRUCTIONS To prevent personal injury from not being aware of safety recommendations, make sure appropriate decals are attached to any liftgate replacement part that contained that decal initially. To ensure the greatest level of safety, all decals must be attached to specified replacement parts and be legible at all times. Remember, it is the users' or maintenance personnel's responsibility to make sure these decals are attached to replacement parts. For decal placement refer to the DCT Tuckunder liftgate Operator Manual which can be found on our website To find the most current version, choose Liftgates, Tuckunder, DCT, and Downloads.. Nomenclature. Platform Nomenclature. STREETSIDE Floor Extension CURBSIDE Gusset Adapter Frame Mounting Plate Power Unit Box Hydraulic Cylinder Lift Frame Dock Bumper Radius Arm Dock Bumper Pad Main Platform Section Flipover Platform Section ALI-000 Anthony Lifgtates, Inc. DCT Liftgate Parts

5 . Gravity Down Power Unit Nomenclature Breather Tube Reservoir Fill Port & Breather Cap Power-Up Valve Cartridge and Solenoid Motor Start Solenoid Hydraulic Cylinder High Pressure Hose Flow Control Valve Pump Electric Motor Control Switch Control Wiring ALI-00. Power Down Power Unit Nomenclature Power-Up Valve Cartridge and Solenoid Hydraulic Cylinder Power Down Hydraulic Hose Fill Port & Breather Cap Power-Down Valve Cartridge and Solenoid Power Up Hydraulic Hose Motor Start Solenoid Flow Control Valve Reservoir Pump Electric Motor Control Switch Control Wiring ALI-00 DCT Liftgate Parts Anthony Lifgtates, Inc

6 . Standard Floor Extension, Dock Bumpers, and Decals ALI-00 Anthony Lifgtates, Inc. 6 DCT Liftgate Parts

7 Item Part Number Description Qty. ATU-0 * WELDMENT, FLOOR EXTENSION, (/"- 6"X") ATU- * WELDMENT, FLOOR EXTENSION, (/6"- 6"X") ATU- * WELDMENT, FLOOR EXTENSION, (/6"- 0"X") ATU-6 WELDMENT, FLOOR EXTENSION, (/"- 0"X") ATU- WELDMENT, FLOOR EXTENSION, (/"- 6"X") 6 ATU- * WELDMENT, FLOOR EXTENSION, (/"- 0"X") ATU-6 * or ** DOCK BUMPER SET WITH 0" PADS & GUSSETS (0" ONLY) A-006 WELDMENT, DOCK BUMPER, LEFT ATU-00 GUSSET, DOCK BUMPER 0 A-006 WELDMENT, DOCK BUMPER, RIGHT A-06 GROMMET, RUBBER A-0 /- NYLOCK GR NUT ZP ATU- PAD, DOCK BUMPER, 0" A-006 /" FLAT WASHER, ZP ATU- /- X.0 GR HEX BOLT ZP 6 A-0 URGENT WARNING DECAL A- OPERATING INSTRUCTIONS DECAL A-0 WELD WARNING DECAL A-06 A-6 00 LBS. MAXIMUM CAPACITY DECAL 00 LBS. MAXIMUM CAPACITY DECAL 0 A- WARNING PERSONAL INJURY HAZARD DECAL A-06 DISENGAGE LATCH BEFORE USING LIFTGATE A-0 AFTER USING LIFTGATE, SECURE LATCH DECAL A-0 LIFTGATE FUSE CHANGING PROCEDURE A-060 FLAG MADE IN THE USA /- HEX NUT GR ZP 6 A-0 /- X.0 GR HEX BOLT A-0 INSTALL BRACKET W/M Notes: * The part numbers with a single * are also available in a galvanized finish. Add a (-G) at the end of the part number when ordering. ** These parts are also available in stainless steel. Add a (-SS) at the end of the part number when ordering. Extension measurements are listed by length and then width (6" x "). Make sure the width of the extension matches the width of the dock bumpers. Whenever ordering replacement parts, compare the measurements of your liftgate extension with the measurements listed in the chart to determine the correct replacement part(s). If in doubt, contact the factory with model and serial number information to get the correct replacement part numbers. WIDTH LENGTH ALI-00 DCT Liftgate Parts Anthony Lifgtates, Inc

8 . Dock Bumper Sets ALI-00 Part Number Description Qty. A-0 * DOCK BUMPER SET WITH GUSSETS, NO PADS (0" ONLY) A-00 * DOCK BUMPER SET WITH PADS AND GUSSETS (0" ONLY) 6" DEEP A-0 * DOCK BUMPER SET WITH PADS AND GUSSETS (6" ONLY) WALKRAMP A-0 * XD DOCK BUMPER SET WITH FLEXI-STEP, UHMW PADS AND GUSSETS (6" ONLY) A-0 * XD DOCK BUMPER SET WITH UHMW PADS AND GUSSETS (6" ONLY) A-0 * XD DOCK BUMPER SET WITH FLEXI-STEP, UHMW PADS AND GUSSETS (0" ONLY) A-06 * XD DOCK BUMPER SET WITH 0" PADS AND GUSSETS (0" ONLY) A-060 * XD DOCK BUMPER SET WITH 0" PADS AND GUSSETS (0" ONLY) " DEEP A-0 * DOCK BUMPER SET WITH 0" PADS AND GUSSETS (0" ONLY) " DEEP A-0 * DOCK BUMPER SET WITH EXTENSION PRE-WELDED, WITH PADS AND GUSSETS A-06 * DOCK BUMPER SET WITH FLEXI-STEP, 0" PADS AND GUSSETS (0" ONLY) A-0 * DOCK BUMPER SET WITH PADS AND GUSSETS (6" ONLY) A-0 DOCK BUMPER SET WITH EXTENSION PRE-WELDED, WITH PADS AND GUSSETS A-0 * DOCK BUMPER SET WITH UHMW PADS AND GUSSETS (0" ONLY) A-0 * XD DOCK BUMPER SET WITH UHMW PADS AND GUSSETS (0" ONLY) A-0 DOCK BUMPER SET WITH LIGHTS, PADS, AND GUSSETS (0" ONLY) A-0 * XD DOCK BUMPER SET WITH EXTENSION PRE-WELDED, WITH PAD AND GUSSETS A-00 * DOCK BUMPER SET WITH PADS AND GUSSETS (6" ONLY) A-0 * DOCK BUMPER -STEP WITH FLEXI-STEP SET WITH PADS AND GUSSETS (0" ONLY) " DEEP A-00 * DOCK BUMPER -STEP WITH FLEXI-STEP SET WITH PADS AND GUSSETS (0" ONLY) 6" DEEP A-066 DOCK BUMPER SET FOR LIGHTS, PADS, AND GUSSETS (0" ONLY) A-0 * DOCK BUMPER SET WITH PADS AND GUSSETS (0" ONLY) " DEEP, -STEPS ATU-0 * DOCK BUMPER SET WITH FLEXI-STEP, " PADS AND GUSSETS (6" ONLY) ATU-6 * or ** DOCK BUMPER SET WITH 0" PADS AND GUSSETS (0" ONLY) SG-06 DOCK BUMPER SET WITH " PADS - SONAR COMPATIBLE (0" ONLY) Notes: * The part numbers with a single * are also available in a galvanized finish. Add a (-G) at the end of the part number when ordering. ** These parts are also available in stainless steel. Add a (-SS) at the end of the part number when ordering. Anthony Lifgtates, Inc. DCT Liftgate Parts

9 Notes DCT Liftgate Parts Anthony Lifgtates, Inc

10 . Walk Ramp Floor Extension ALI-00 Anthony Lifgtates, Inc. 0 DCT Liftgate Parts

11 Item Part Number Description Qty. ATU-60 WELDMENT, FLOOR EXTENSION, DCT-WR 6" ATU-6 WELDMENT, FLOOR EXTENSION, DCT-WR 0" ATU-60-G WELDMENT, FLOOR EXTENSION, DCT-WR 6" GALVANIZED ATU-6-G WELDMENT, FLOOR EXTENSION, DCT-WR 0" GALVANIZED A-0 WALKRAMP GUIDE - STREETSIDE 6 A-0 WALKRAMP GUIDE - CURBSIDE AR-- PLASTIC SLIDE A-00 RIVET /- HEX NUT GR ZP 0 A-0 /- X.0 GR HEX BOLT A-0 INSTALL BRACKET W/M ATU-06 ALUMINUM ANTHONY NAMEPLATE A- /" ALUM RIVET,.-.0 GRIP 6 A-06 WALKRAMP SUPPORT WELDMENT 6 /6- LOCKNUT 6 A-6 /6- X." FH S/C/S ZP A- /- x." FH S/C/S ZP A-0 WALKRAMP GLIDE PAD A-066 RAMP GUIDE-PLASTIC 0 A-06 WALKRAMP STOP BUSHING A-0 /- NYLOCK GR NUT ZP A-0 WR LATCH KIT A-0 /- LOCKNUT S-000 /-0 X " SLOTTED RDHD M/S ZP A-000 WEAR PAD/BUMPER 6 0 /" F/W ZP ATU- /-0 TOP L/N GR. C ZP A-006 /" SAE F/W /" ID X -/6" OD ZP ATU- /- X " H/H C/S GR. ZP DCT Liftgate Parts Anthony Lifgtates, Inc

12 6. Pump Box Assembly ALI-00 Item Part Number Description Qty. ATU- POWER UNIT ASSY- DCT P/D 00# ATU- POWER UNIT ASSY- DCT G/D 00# ATU- POWER UNIT ASSY- DCT G/D 00# W/ LVC ATU-0 POWER UNIT ASSY- DCT P/D 00# ATU- POWER UNIT ASSY- DCT P/D 00# HAND R/C 6 ATU-0 POWER UNIT ASSY- DCT G/D 00# ATU- POWER UNIT ASSY- DCT G/D 00# HAND R/C 6 /-6 X /" H/H C/S GR. YZP 06 /-6 REVERSIBLE HEX L/N ZP 0 ATU- PUMP BOX COVER ATU- PUMP BOX RIVETED ASSEMBLY A-6 DCT GROUNDING STRAP (not necessary if pump box is grounder to adapter frame) A-0 /" EXT HD STAR L/W ZP 0 / FLAT WASHER 0 / LOCK WASHER 6 /-6 X " H/H C/S GR. ZP Anthony Lifgtates, Inc. DCT Liftgate Parts

13 Notes DCT Liftgate Parts Anthony Lifgtates, Inc

14 . Hydraulic Power Pack ATU- a b a ALI-006 b a ATU- 6 0b 6 ALI-00 b ATU- 6 6 ALI-00 Anthony Lifgtates, Inc. DCT Liftgate Parts

15 Item Part Number Description Qty. A-0 POWER CABLE WITH 00A FUSE ASSY A-0 BOOT, WEATHER SEAL, RUBBER A-060 # RED POWER CABLE (0" AND 0' PIECES) A-00 HEAT SHRINK TUBING A-00 /" ANTI-ROTATIONAL LUG 6 A-06 FUSE, 00A A-06 FUSE HOLDER, IN-LINE A-06 WIRE DECAL: FUSE REPLACEMENT INSTRUCTIONS A-0 CABLE TIE, " 0a 0b 0c A- A- ATU- SWITCH ASSY: POWER DOWN SWITCH ASSY W/CABLE, PLASTIC BOX (. X X ) ATU- SWITCH: NEW STYLE PLASTIC BOX AND SWITCH, NO CABLE a b ATU-0 A-0 SWITCH ONLY: RAISE/LOWER TOGGLE (POTTED ASSY) ATU- PLASTIC SWITCH BOX A-06 RUBBER SWITCH COVER A-0 FUSE, 0A 6 A-00 DECAL: 0A FUSE & HOLDER a b c d A-066 A-06 A-0 A-0 POWER PACK UNIT (COMPLETE, 000LB CAPACITY), POWER DOWN POWER PACK UNIT, COMPLETE, GRAVITY DOWN POWER PACK UNIT (COMPLETE, LB CAPACITY), POWER DOWN POWER PACK UNIT, COMPLETE, GRAVITY DOWN A-00 FITTING: 0DEG ADAPTER (MALE SAE#6 TO MALE JIC#6) A-0 FITTING: 0DEG ELBOW (MALE JIC#6 TO FEMALE JIC#6) 0 A-0 TEE FITTING: 06MJ-06MJ-06FJ A-00 CABLE CLAMP A-006 TEE FITTING, /" BARBED A-0 SWITCH LOW VOLTAGE ATU-6 MOUNTING BRACKET a b 6a 6b a b A-0 A- ATU-0 AR-- ATU-0 A-0 REMOTE CONTROL KIT, COMPLETE REMOTE CONTROL HANDSET W/CABLE REMOTE CONTROL RECEPTACLE W/CABLE A-0 HYDRAULIC HOSE W/FITTINGS A- WIRE HARNESS 0 A-0 WIRE HARNESS A-00 FILTER NIPPLE A-006 FILTER SCREEN A-0 DUAL LEAD COIL (06,,, PU) A-0 DUAL LEAD COIL V (0 PU) A-0 DUAL LEAD COIL (066, PU) A-06 LOWER VALVE W/P (06-, PU) A-0 LOWER VALVE W/P (066, PU) A-0 RAISE VALVE W/P (0 PU) A-0 RAISE VALVE W/P (066, PU) DCT Liftgate Parts Anthony Lifgtates, Inc

16 ATU-0 c b 0 6 0a 6 ALI-006a ATU- b 6a c 6 0 0c 6 a a 6 ALI-00 ATU-0 d a 6 0b 6 ALI-000 Anthony Lifgtates, Inc. 6 DCT Liftgate Parts

17 ATU- a 6 0 d 6 0b b 6 b 6b ALI-00 Item Part Number Description Qty. ATU-0 SOLENOID RELAY, VDC MOTOR RUN A-00 MOTOR, VDC, NO THERMAL SWITCH A-06 VALVE/VDC COIL/CARTRIDGE COMBINATION (LOWER, SINGLE O-RING, GREEN WIRE) A-6 COIL ONLY, VDC A-0 VALVE/VDC COIL/CARTRIDGE COMBINATION (RAISE, TRIPLE O-RING, RED WIRE) 6 ATU-6 RESERVOIR ATTACHMENT CLAMP A-00 RESERVOIR ATTACHMENT O-RING ATU- GROMMET FOR PUMP BOX A-06 FILLER/VENT CAP 0 A-06 RESERVOIR (INCLUDES FILLER/VENT CAP) ALI-00 DCT Liftgate Parts Anthony Lifgtates, Inc

18 . Adapter Frame Mounting Assembly ALI-00 Anthony Lifgtates, Inc. DCT Liftgate Parts

19 Item Part Number Description Qty. A-06 /" X -/" LG COTTER PIN, - SS ATU-0 PIN, CYLINDER DEAD END MOUNT ATU- /"-0 x.0" H/C/S ZP ATU- /-0 TOP L/N GR. C ZP A-0 /" X -/" LG COTTER PIN, - SS 6 ATU-00 PIN, RADIUS ARM TO ADAPTER ATU- SERVICE FREE BUSHING.0 OD X. ID X.00 6 ATU- -/" OD X -/6" ID X 0 GA BUSHING ATU-0 PIN, LIFTFRAME TO ADAPTER 0 ATU-00 ATU-00-G ATU-00 ATU-00-G ADAPTER FRAME WELDMENT: DCT ADAPTER FRAME WELDMENT: DCT, GALVANIZED ADAPTER FRAME WELDMENT W/ HITCH: DCT ADAPTER FRAME WELDMENT W/ HITCH: DCT, GALVANIZED A-0 /-0 X." HEX BOLT GR. ATU-0 BOLT-ON MOUNTING PLATE WELDMENT ATU-00 ADAPTER FRAME BOLT-ON SPACER 6 A- /-0 NYLOCK NUT /- HEX NUT GR ZP 6 6 /" LOCK WASHER ATU- /- X " H/H C/S GR. ZP ATU-60 /- X. GR HEX BOLT 0 ATU- ATU--G ATU- ATU--G ATU-6 ATU-6-G WHEEL ARM ASSY (ARM WELDMENT, CHANNEL, WHEEL) WHEEL ARM ASSY (ARM WELDMENT, CHANNEL, WHEEL), GALVANIZED WHEEL ARM BASE WELDMENT WHEEL ARM BASE WELDMENT, GALVANIZED WHEEL ARM CHANNEL WHEEL ARM CHANNEL, GALVANIZED A- /- X.0 GR HEX BOLT A-0 /- LOCKNUT A-0 /- X " GRADE BOLT /- LOCKNUT 6 ATU- WHEEL ARM WHEEL (INCL. NUT AND BOLT; A-0 & ) DCT Liftgate Parts Anthony Lifgtates, Inc

20 . Hydraulic System. Power Down Assembly ALI-00 Anthony Lifgtates, Inc. 0 DCT Liftgate Parts

21 Item Part Number Description Qty. A-06 /" X -/" LG COTTER PIN, - SS 6 ATU-0 PIN, CYLINDER DEAD END MOUNT ATU- /"-0 x.0" H/C/S ZP ATU- /-0 TOP L/N GR. C ZP ATU-0 PIN, LIFTFRAME CYLINDER MOUNT 6 A-0 CLAMP, HYDRAULIC HOSE A-000 RESTRICTOR VALVE.0 GPM SAE A-0 A-0 CYLINDER " BORE X 0." STROKE, 00# CYLINDER " BORE X 0." STROKE, 00# A-00 FITTING: 0DEG ADAPTER (MALE SAE#6 TO MALE JIC#6) 0 A-0 FITTING: 0DEG ELBOW (MALE JIC#6 TO FEMALE JIC#6) A-0 TEE FITTING: 06MJ-06MJ-06FJ A-0 HOSE - 0" LG., /" ID A-0 HOSE - 6" LG., /" ID A-0 HOSE - " LG., /" ID DCT Liftgate Parts Anthony Lifgtates, Inc

22 . Gravity Down Assembly ALI-00 Anthony Lifgtates, Inc. DCT Liftgate Parts

23 Item Part Number Description Qty. A-06 /" X -/" LG COTTER PIN, - SS 6 ATU-0 PIN, CYLINDER DEAD END MOUNT ATU- /"-0 x.0" H/C/S ZP ATU- /-0 TOP L/N GR. C ZP ATU-0 PIN, LIFTFRAME CYLINDER MOUNT 6 A-0 CLAMP, HYDRAULIC HOSE A-000 RESTRICTOR VALVE.0 GPM SAE A-0 A-0 CYLINDER " BORE X 0." STROKE, 00# CYLINDER " BORE X 0." STROKE, 00# A-0 FITTING: HOSE BARB 06MORB TO / HOSE 0 A-060 /-/ SS HOSE CLAMP A-00 CLEAR PLASTIC HOSE, PER INCH (/") 0 A-000 TEE FITTING BLOCK A-0 FITTING: 06MORB-06FJ STRAIGHT 0 /"-6 X -/" H/H C/S GR YZP 0 / LOCK WASHER 6 A-006 TEE FITTING: HOSE BARB A-0 HYDRAULIC HOSE W/FITTINGS A-0 HOSE - 0" LG., / ID A-0 HOSE - " LG., / ID DCT Liftgate Parts Anthony Lifgtates, Inc

24 0. Lift Frame ALI-00 Item Part Number Description Qty. ATU- HANDLE - LATCH ATU-6 PIN LOCK - LATCH A- "- Gr. NYLOCK ATU-06 DCT ADJUSTMENT BOLT WELDMENT-GATE LATCH A- "- JAM NUT 6 ATU-0 ATU-0-G RADIUS ARM W/ BUSHINGS LH DCT w/ GATE LATCH RADIUS ARM W/ BUSHINGS LH DCT w/ GATE LATCH, GALVANIZED A-0 /" X -/" LG COTTER PIN, - SS ATU-0 PIN, LIFTFRAME TO ADAPTER ATU- SERVICE FREE BUSHING.0 OD X. ID X ATU- -/" OD X -/6" ID X 0 GA BUSHING ATU-00 PIN, RADIUS ARM TO ADAPTER 0 /-0 FLANGED L/N ZP 0 /" F/W ZP S-000 /-0 X " SLOTTED RDHD M/S ZP ATU-0 ATU-0-G RADIUS ARM W/ BUSHING RH DCT RADIUS ARM W/ BUSHING RH DCT, GALVANIZED 6 A-000 WEAR PAD/BUMPER ATU-6 SERVICE FREE BUSHING. OD X.00 ID X.00 ATU- /- X " H/H C/S GR. ZP A-0 /- NYLOCK GR NUT ZP 0 ATU-6 ICC BUMPER ATTACHMENT W/M DCT ATU-00 ATU-00-G DCT LIFTFRAME WELDMENT DCT LIFTFRAME WELDMENT, GALVANIZED Anthony Lifgtates, Inc. DCT Liftgate Parts

25 Notes DCT Liftgate Parts Anthony Lifgtates, Inc

26 . Platform Assemblies Platform measurements are listed by length and then width (6" x 60") which represent the combined size of the liftgate platform (main platform plus flipover platform) and not the size of the individual parts. Whenever ordering replacement parts, compare the measurements of your liftgate with the measurements listed in the chart to determine the correct replacement part(s). If in doubt, contact the factory with model and serial number information to get the correct replacement part numbers. Width Length ALI-006 Anthony Lifgtates, Inc. 6 DCT Liftgate Parts

27 Item Part Number Description Qty. ATU-06 ALUMINUM PLATFORM ASSY- DCT 6"x 60" w/o CART STOPS ATU-0 ALUMINUM PLATFORM ASSY- DCT 6"x 60" CART STOPS ATU- ALUMINUM PLATFORM ASSY- DCT 6"x 60" LOW PROFILE CART STOPS ATU-0 ALUMINUM PLATFORM ASSY- DCT 6"x 0" CART STOPS ATU-0 ALUMINUM PLATFORM ASSY - 6X0 LOW PROFILE, w/o CARTSTOPS ATU-06 STEEL PLATFORM ASSY- DCT 6 x0 w/o CART STOPS ATU-06-G STEEL PLATFORM ASSY- DCT 6 x0 w/o CART STOPS, GALVANIZED ATU-0 MAIN PLATFORM WELDMENT, STEEL 6"x60" ATU-0-G MAIN PLATFORM WELDMENT, STEEL, GALVANIZED 6"x60" ATU- MAIN PLATFORM WELDMENT, STEEL, 6"x0" ATU--G MAIN PLATFORM WELDMENT, STEEL, GALVANIZED 6"x0" ATU-0 MAIN PLATFORM WELDMENT, ALUM 6"x60" ATU-00 MAIN PLATFORM WELDMENT, ALUM 6"x0" ATU-06 FLIP PLATFORM WELDMENT - STEEL, NO CARTSTOPS 6"x60" ATU-06-G FLIP PLATFORM WELDMENT - STEEL, NO CARTSTOPS 6"x60", GALVANIZED ATU-6 FLIP PLATFORM WELDMENT - STEEL, W/ CARTSTOPS 6"x0" ATU-6-G FLIP PLATFORM WELDMENT - STEEL, W/ CARTSTOPS 6"x0", GALVANIZED ATU-0 FLIP PLATFORM WELDMENT - ALUM, W/ CARTSTOPS 6"x60" ATU-0 FLIP PLATFORM WELDMENT - ALUM, NO CARTSTOPS 6"x60" ATU-0 FLIP PLATFORM WELDMENT - ALUM, W/ CARTSTOPS 6"x0" ATU-0 FLIP PLATFORM WELDMENT - ALUM, NO CARTSTOPS 6"x0" DCT Liftgate Parts Anthony Lifgtates, Inc

28 . Main Platform ALI-00 Item Part Number Description Qty. A-0 A-0606 PLATFORM PIN: ALUM DCT W/ LOBE COLLARS PLATFORM PIN : STEEL DCT W/ LOBE COLLARS USED WITH ALUMINUM PLATFORM USED WITH STEEL PLATFORM A-000 WEAR PAD/BUMPER A-0 SCREW, SELF DRILLING 0 /"-6 X -/" H/H C/S GR YZP 0 / FLAT WASHER 6 0 / LOCK WASHER P-6 /"-6 HEX NUT GR YZP ATU- ATU--G ATU-66 ATU-66-G ATU- ATU--G CAM PLATE ASSY. LH - ( /") RAMP RIDE CAM PLATE ASSY. LH - ( /") RAMP RIDE, GALVANIZED CAM PLATE W/M LH- RAMP RIDE CAM PLATE W/M LH- RAMP RIDE, GALVANIZED CAM - LEFT (SPECIAL) EXTREME RAMP RIDE CAM - LEFT (SPECIAL) EXTREME RAMP RIDE, GALVANIZED ATU--L PLATFORM SPRING - LH 0 ATU- /-0 TOP L/N GR. C ZP ATU- CAM PLATE PIN ATU- /"-0 x.0" H/C/S ZP A-0 LOBE COLLAR WELDMENT ATU- /-6 X -/" C/S GR. ZP 06 /-6 REVERSIBLE HEX L/N ZP 6 6 ATU--R PLATFORM SPRING - RH ATU-0 ATU-0-G ATU-6 ATU-6-G ATU- ATU--G CAM PLATE ASSY. RH - ( /") RAMP RIDE CAM PLATE ASSY. RH - ( /") RAMP RIDE, GALVANIZED CAM PLATE W/M RH- RAMP RIDE CAM PLATE W/M RH- RAMP RIDE, GALVANIZED CAM - RIGHT (SPECIAL) EXTREME RAMP RIDE CAM - RIGHT (SPECIAL) EXTREME RAMP RIDE, GALVANIZED A-66 /6- X " GRADE HEX BOLT Anthony Lifgtates, Inc. DCT Liftgate Parts

29 Item Part Number Description Qty. 6 /6- LOCKNUT 6 0 A- /6- X " S/H C/S, ALLOY, BLACK OXIDE ATU-6 LATCH PIN ATU- SPRING A-6 /-6 X." FLATHEAD BOLT ATU- SQUARE WASHER A-0 LATCHPLATE WELDMENT 6 ATU-0 LATCHPLATE SPACER 660 /6- X " GRADE HEX BOLT 66 /6" LOCK WASHER ATU- COVER PLATE 0 ATU-6 SPRING, PLATFORM ASSIST - FLIP TO MAIN TYPICAL MAIN PLATFORM WELDMENT DCT Liftgate Parts Anthony Lifgtates, Inc

30 . Flipover Platform 6 0 ALI-00 Item Part Number Description Qty. ATU- SPRING HOLDER A-0 /- LOCKNUT ATU-6 SPRING, PLATFORM ASSIST - FLIP TO MAIN A- /- X -/ FLAT HEAD SCREW ATU-6 PLATFORM HINGE WELDMENT-STREETSIDE 6 6 /" LOCK WASHER ATU- /- X " H/H C/S GR. ZP A-066 PLATFORM LATCH ATU- PLATFORM LATCH SPACER 0 ATU- PLATFORM HINGE WELDMENT-CURBSIDE TYPICAL FLIPOVER PLATFORM WELDMENT Anthony Lifgtates, Inc. 0 DCT Liftgate Parts

31 . Serviceable Hardware ALI-00 Item Part Number Description Qty. ATU- SERVICE FREE BUSHING.0 OD X. ID X.00 ATU-6 SERVICE FREE BUSHING. OD X.00 ID X.00 ATU--L PLATFORM SPRING - LH ATU--R PLATFORM SPRING - RH A-0 /" X -/" LG COTTER PIN, - SS 6 A-06 /" X -/" LG COTTER PIN, - SS 6 A- /6- X " S/H C/S, ALLOY, BLACK OXIDE 6 /6- LOCKNUT A-0 A-0606 PLATFORM PIN: ALUM DCT W/ LOBE COLLARS PLATFORM PIN : STEEL DCT W/ LOBE COLLARS USED WITH ALUMINUM PLATFORM USED WITH STEEL PLATFORM 0 ATU- /"-0 x.0" H/C/S ZP ATU- /-0 TOP L/N GR. C ZP ATU-0 PIN, LIFTFRAME CYLINDER MOUNT ATU- CAM PLATE PIN ATU-00 PIN, RADIUS ARM TO ADAPTER ATU-0 PIN, LIFTFRAME TO ADAPTER 6 ATU-0 PIN, CYLINDER DEAD END MOUNT ATU- -/" OD X -/6" ID X 0 GA BUSHING DCT Liftgate Parts Anthony Lifgtates, Inc

32 . Fuse Assembly and Miscellaneous Accessories OFF ON BATTER ALI-00 Item Part Number Description Qty. A- CYCLE COUNTER KIT A-0 CUT-OFF SWITCH KIT - MANUALLY OPERATING A-00 SWITCH, CUT-OFF - MANUALLY OPERATING A-06 CUT-OFF SOLENOID KIT A-06 CUT-OFF SOLENOID Anthony Lifgtates, Inc. DCT Liftgate Parts

33 6. Safety and Instructional Decals 6. General Information The illustrations shown in this section include both English and Spanish text for the decal. These combination decals can be ordered by placing a (-C) at the end of the part number. The typical liftgate is shipped with English only decals unless otherwise specified. SAFETY INSTRUCTIONS To prevent personal injury from not being aware of safety recommendations, make sure appropriate decals are attached to any liftgate replacement part that contained that decal initially. To ensure the greatest level of safety, all decals must be attached to specified replacement parts and be must legible at all times. Remember, it is the users' or maintenance personnel's responsibility to make sure these decals are attached to replacement parts. For decal placement refer to the DCT Tuckunder liftgate Operator Manualwhich can be found on our website To find the most current version, choose Liftgates, Tuckunder, DCT, and Downloads. 6. Decal Part Numbers Item Part Number Description Qty. On the Side of the Truck Body A- DECAL: WARNING - PERSONAL INJURY ATU- DECAL: OPERATING INSTRUCTIONS A-0 DECAL: NOTICE OVERLOAD PROTECTION ATU- DECAL: AFTER USING LIFTGATE A-06 DECAL: 00LB MAXIMUM CAPACITY A-6 DECAL: 00LB MAXIMUM CAPACITY On the Liftframe, Adapter Tube, and Pump Box 6 A-0 DECAL: NOTE - DISENGAGE LATCH A-06 DECAL: LOGO A- DECAL: FLUID TYPE A-060 DECAL: MADE IN USA 0 A-0 DECAL: WELD WARNING A- DECAL: GALVANIZED METAL HAZARD A-00 DECAL: 0A FUSE & HOLDER A-06 WIRE DECAL: WARNING - FUSE REPLACEMENT INSTRUCTIONS DCT Liftgate Parts Anthony Lifgtates, Inc

34 A- A-0 WARNING PERSONAL INJURY HAZARD Operation may require user to stand on platform. To prevent injury or death of operators or bystanders: Read and follow operator/owner manual for safety, operation, inspection, and maintenance instructions. Do not place unstable or unsafe loads on platform. Do not allow loads to extend over edge of platform. Do not exceed capacity or use liftgate for anything other than intended purpose. Be aware of surroundings when operating liftgate. Do not allow body parts to contact moving components. Ensure footing is stable and stand away from edge before raising or lowering platform. NOTICE THIS LIFTGATE IS PROTECTED WITH AN ELECTRICAL OVERLOAD CIRCUIT PROTECTION DEVICE, EITHER A CIRCUIT BREAKER, OR A FUSE, AND IS LOCATED NEAR THE POWER SUPPLY Owner/operators must properly maintain liftgate. A- A-0 ATU- ATU- ANTHONY TUCKUNDER LIFTGATES OPERATING INSTRUCTIONS. Raise (twist) latch pin handle upwards and then slide pin sideways to release. Do not force the latch. Liftgate may need to be slightly raised or lowered to release pressure on latch pin.. Press control switch DOWN until folded platform rests on ground. Always stand on curbside of truck when raising or lowering platform with control switch. ATU- A-06 or A-6. Manually unfold main platform. Always stand on curbside of truck when unfolding platform.. Manually unfold flipover section. Always stand on curbside of truck when unfolding flipover section. CAUTION Make sure the proper maximum capacity decal is placed on the appropriate liftgate. For example, A lb. Maximum Capacity decal goes on DCT-00 models only. Do not put a higher rated decal (00 pound) on a liftgate with a lower capacity; this could result in liftgate damage or possibly personal injury.. Raise and lower platform using UP and DOWN functions of control switch. 00 lb. MAXIMUM CAPACITY A lb. MAXIMUM CAPACITY A-6 6. Reverse steps to fold and store platform. Make sure platform is locked in storage position with latch pin after use. ATU- Anthony Lifgtates, Inc. DCT Liftgate Parts

35 6 A-0 (attached near latch mechansim) 0 A-0 (attached to pump box) A-0 A- (attached to adapter tube frame of galvanized liftgates) A-0 A-06 (attached to liftframe) Welding on galvanized and stainless steel parts gives off especially hazardous fumes. Remove galvanizing from area to weld. Provide good ventilation. Wear suitable respirator. A- A-00 (inside the pump box) CAUTION SECURE LATCH WHILE IN TRANSIT. A-0 0 AMP FUSE & HOLDER Protects against dead shorts in this "control circuit". If blown, pull "fuse holder cap", replace fuse, replace "cap". If fuse continues to blow, contact a qualified mechanic, "control circuit" may be damaged. A-00 0 AMP FUSE & HOLDER Protects against dead shorts in this "control circuit". If blown, pull "fuse holder cap", replace fuse, replace "cap". If fuse continues to blow, contact a qualified mechanic, "control circuit" may be damaged. A- (attached to pump box) This hydraulic reservoir is filled with Kendall Glacial Blue hydraulic fluid. Use ONLY the same or equivalent fluid. A-06 (on the power cable) A- A-060 (attached to platform) A-060 DCT Liftgate Parts Anthony Lifgtates, Inc

36 6. Decal / Installation Kits Item Part Number Description Qty. ATU-0 DCT- DECAL KIT (00LB CAPACITY) ATU-0-A DCT- DECAL KIT (ALUMINUM) (00LB CAPACITY) L-0-IM DCT INSTALLATION AND OPERATION MANUAL ATU- DCT- DECAL KIT (00LB CAPACITY) ATU--A DCT- DECAL KIT (ALUMINUM) (00LB CAPACITY) DECAL/INSTALL KIT (00 LB CAPACITY) Item Part Number Description Qty. A-06 FUSE, 00A L-0-IM DCT INSTALLATION AND OPERATION MANUAL A- DECAL: WARNING - PERSONAL INJURY ATU- DECAL: OPERATING INSTRUCTIONS ATU- DECAL: AFTER USING LIFTGATE A-06 DECAL: 00LB MAXIMUM CAPACITY 6 A-0 DECAL: NOTE - DISENGAGE LATCH 0 A-0 DECAL: WELD WARNING A-06 WIRE DECAL: WARNING - FUSE REPLACEMENT INSTRUCTIONS ATU-0 LEVELING SHIM 6 DECAL/INSTALL KIT (00 LB CAPACITY) Item Part Number Description Qty. A-06 FUSE, 00A L-0-IM DCT INSTALLATION AND OPERATION MANUAL A- DECAL: WARNING - PERSONAL INJURY ATU- DECAL: OPERATING INSTRUCTIONS ATU- DECAL: AFTER USING LIFTGATE A-06 DECAL: 00LB MAXIMUM CAPACITY 6 A-0 DECAL: NOTE - DISENGAGE LATCH 0 A-0 DECAL: WELD WARNING A-06 WIRE DECAL: WARNING - FUSE REPLACEMENT INSTRUCTIONS ATU-0 LEVELING SHIM 6 Anthony Lifgtates, Inc. 6 DCT Liftgate Parts

37 6. Decal Only Kits DECAL KIT ONLY (00 LB CAPACITY)] Item Part Number Description Qty. A- DECAL: WARNING - PERSONAL INJURY ATU- DECAL: OPERATING INSTRUCTIONS ATU- DECAL: AFTER USING LIFTGATE A-06 DECAL: 00LB MAXIMUM CAPACITY 6 A-0 DECAL: NOTE - DISENGAGE LATCH 0 A-0 DECAL: WELD WARNING A-06 WIRE DECAL: WARNING - FUSE REPLACEMENT INSTRUCTIONS DECAL KIT ONLY (00 LB CAPACITY)] Item Part Number Description Qty. A- DECAL: WARNING - PERSONAL INJURY ATU- DECAL: OPERATING INSTRUCTIONS ATU- DECAL: AFTER USING LIFTGATE A-06 DECAL: 00LB MAXIMUM CAPACITY 6 A-0 DECAL: NOTE - DISENGAGE LATCH 0 A-0 DECAL: WELD WARNING A-06 WIRE DECAL: WARNING - FUSE REPLACEMENT INSTRUCTIONS DCT Liftgate Parts Anthony Lifgtates, Inc

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40 DCT ANTHONY LIFTGATES, INC. 0 W. HOWARD ST. P.O. BOX 6 PONTIAC, IL PH: -- FAX: --6 TOLL FREE: Form No. L-0-PB Este manual en español también está disponsible en nuestro sitio Web.