RL-D40 PARTS LIST # H USE THIS PARTS LIST FOR:

Transcription

1 RL-D40 PARTS LIST # H USE THIS PARTS LIST FOR: Hoist Serial Number to For older hoists use the following: Parts List No E for Serial Number to Parts List No C for Serial Number to Parts List No for Serial Number 001 to IF YOUR HOIST DOES NOT FALL WITHIN THE SERIAL NUMBERS BREAKS, CONTACT HARSH TO GET THE APPROPRIATE MANUAL For pump replacement part numbers, consult the parts lists supplied with the pump IT IS RECOMMENDED THAT THIS HOIST BE INSTALLED BY A QUALIFIED TRUCK EQUIPMENT INSTALLER PHONE: (877) Toll-Free (970) Local Harsh International, Inc. 600 Oak Avenue Eaton, Colorado FAX: (970) customersupport@harshenviro.com Price: $2.50 Published: January 2012

2 D40 HOIST SCISSOR ASSEMBLY ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION 1 A SCISSOR ASSEMBLY FRAME ATTACHMENT ANGLE *2 A CYLINDER ASSEMBLY (COMPLETE) SCREW,HX HD CAP 3 A UPPER MOUNT WASHER, LOCK SPACER TUBE 3 OD NUT,HX 5 A LOWER MOUNT CYLINDER MOUNT PIN SPACER TUBE 3 OD COTTER PIN 7 A LOWER MOUNT GREASE FITTING (DRIVE IN) STRINGER PLATE *16 A DECAL KIT NOTE: *2 - A1718 INCLUDES CYLINDER ASSY, BOLTS, LOCK WASHERS, NUTS,ZERKS AND SPACER. *16 - A9776 INCLUDES ALL DECALS USED ON HOIST. SOME HOISTS MAY HAVE SELF TAPPING ZERKS IN VARIOUS LOCATIONS. 2

3 NUT CYLINDER ASSEMBLY PART # A LOCK WASHER SCREW, HEX HD CAP SPACER, MOUNTING GREASE ZERK, DRIVE-IN 1 1 A15863 CYLINDER ASSY D40 GLAND NUT SEAL KIT PART # A INSTALLATION INSTRUCTIONS WIPER RING, 2-3/4 ID BACK-UP RING, 2-3/4 ID O-RING, 2-3/4 ID x 3/16 CS BACK-UP RING, 5-1/4 ID O-RING, 5-1/4 ID x 1/8 CS 252 PISTON SEAL KIT PART # A BACK-UP RING, 5 ID O-RING, 5 ID x 1/4 CS O-RING, 2-1/2 ID x 1/8 CS 230 DECAL KIT # A9776 RL-D DECAL, MAX CYL PRESS 3300 PSI DECAL, PUMP-PTO DECAL, HOIST OPERATION (ELEC PUMP) DECAL, BOX PROP DECAL, BOX PROP DECAL, TAILHINGE DECAL, HOIST OPERATION (PTO PUMP)

4 ITEM # PART# QTY DESCRIPTION HOSE ASSY, 72 LG HOSE ASSY, 49 LG ELBOW, 90 DEG, 3/8 (M) x 3/8 (F) BUSHING D40 HOIST HOSE ASSEMBLY ELBOW, 90 DEG, 3/8 (F) x 1/4 (M) ELBOW, 90 DEG, 3/8 (F) x 1/4 (F) ADAPTER, 1/4 (M) x 1/4 (M) ADAPTER, 1/2 (M) x 3/8 (F) SWVL NOTE: *3 FOR PTO DRIVEN PUMP USE , QTY: 4 *3 FOR ELEC PUMP USE , QTY: 2 *4 FOR TANK & VALVE ADD BUSHINGS (100015) TO ELBOW (100451) BEFORE CONNECTING TO VALVE *6,7,8 FOR USE ON MONARCH ELECTRIC PUMP (103012) *9 FOR USE WITH PTO DRIVEN PUMP

5 D40 HOIST CYLINDER PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION * A CYLINDER ASSEMBLY (COMPLETE) A SEAL KIT 1 A CYLINDER BODY ASSEMBLY * O-RING GREASE FITTING (DRIVE IN) * BACK-UP RING CYLINDER MNT SPACER * O-RING SCREW, HX HD CAP * BACK-UP RING WASHER, LOCK * WIPER RING NUT, HX GLAND NUT PISTON CYLINDER ROD TUBE A SEAL KIT 18 A CYLINDER TOP MNT ASSEMBLY * O-RING DECAL, MAX CYL PRESS 3300 PSI * O-RING * BACK-UP RING NOTE: *A INCLUDES CYLINDER ASSY, SCREWS, LOCK WASHERS, NUTS, ZERKS AND SPACER. * NOT SOLD SEPARATELY, SOLD AS SEAL KIT #A9417 ONLY. * NOT SOLD SEPARATELY, SOLD AS SEAL KIT #A9015 ONLY.

6 PTO SHAFT AND PUMP ACCESSORIES ITEM # PART # QTY DESCRIPTION ITEM # PART # QTY DESCRIPTION PUMP BRACKET YOKE,PUMP 1RND BORE * KIT, RVC BONNET CROSS & BEARING KIT * CABLE HEAD,CURVED HANDLE DECAL,DANGER (SHAFT) CABLE HEAD,STRAIGHT HANDLE 10 A YOKE & SHAFT ASSY * CABLE, 6 W/SHORT FITTING KIT, BEARING SHIELD CABLE, 7 W/SHORT FITTING DECAL, DANGER OUTER SHIELD CABLE, 8 W/SHORT FITTING SHIELD, OUTER CABLE, 10 W/SHORT FITTING U-JOINT ASSY,1-1/8 HEX CABLE, 12 W/SHORT FITTING SHIELD, INNER CABLE, 15 W/SHORT FITTING YOKE,HEX BORE,1-1/ KEY,1/4x4/8 WOODRUFF YOKE, PTO 1-1/4 RND BORE * DRIVE SHAFT * DECAL, HOIST OPER-PTO PUMP NOTE: *2 CONNECTION HARDWARE NOT SHOWN *3 UNIT IS SHIPPED WITH PART # *4 VARIOUS LENGTHS AVAILABLE. *6 INCLUDES ITEMS 7 THROUGH 15. *18 APPLY DECAL # ON DASHBOARD AS NEAR AS POSSIBLE TO HOIST CONTROLS. DECAL IS INCLUDED IN DECAL KIT #A9775.

7 D40 HOIST SAFETY PROP PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A SAFETY PROP ASSEMBLY LOCKWASHER WASHER, FLAT BOTTOM ANGLE 2 A PIN PLATE ASSEMBLY SCREW, HEX HD CAP SAFETY BOX PROP BRACKET, LATCHING SIDE PLATE * DECAL, BOX PROP (10 x 4 3/4) STOP PEG DECAL, BOX PROP (9 1/4 x 1 1/2) NUT NOTE: *11 - APPLY ON OUTSIDE RUB RAIL IN AREA OF THE SERVICE SAFETY PROP. ONE DECAL ON EACH SIDE OF BOX. D40 HOIST TAIL HINGE PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A TAIL HINGE ASSEMBLY 5 A VERTICAL PLATE ASSY 1 A TAIL HINGE ANGLE ASSY WASHER, FLAT 2 A PIN ASSY COTTER PIN, 2" LG VERTICAL PLATE GREASE ZERK 4 A VERTICAL PLATE ASSY DECAL, TAIL HINGE

8 HOIST SHIPPING GROUP OPTION PUMP DESCRIPTION SCIS- SOR SM PARTS PTO SHAFT TAIL- HINGE BOX PROP QTY D40-00 ~~ NO PUMP A1717 A1799 A D PISTON-2 4W VALVES-27 QT A1717 A1743 A1837 A1282 A WMS#F98-6-6R-27QT D PISTON-4W VALVE-27 QT A1717 A1743 A1837 A1282 A WMS#F QT D VOLT DC A1717 A1742 A1282 A MONARCH #M D TANK & VALVE-4W VALVE-27QT A1717 A1743 A1282 A WMS#W15-6C-27QT D TANK & VALVE-4W VALVE-27QT A1717 A1743 A1282 A PUMP, GP2025, WILLIAMS D TANK & VALVE-2 4W VALVES- 27QT A1717 A1743 A1282 A PUMP, GP2025, WILLIAMS D40-20 ~~ ENGLAND A1766 D40-20 ~~ ENGLAND-UPSIDE DOWN MOUNT A1877 A19069 HOIST SUB-FRAME 1

9 PUMP, 8P 2-4W VALVE, WMS# F98-6-6R-27QT PART # MANUAL, SAFETY/MAINTENANCE CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ CABLE CONTROL PRESSURE LINE PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6 R VALVE KIT, #6 VALVE, 4-WAY PUMP, 8P-4W VALVE, WMS# F QT PART # MANUAL, SAFETY/MAINTENANCE CABLE CONTROL CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (SYSTEM) KIT, #6 VALVE, 4-WAY

10 MONARCH ELECTRIC PUMP PART # VENT PLUG PUMP MNT BRACKET RELIEF VALVE PARTS KIT CONTROL BOX ASSY POPPET ASSY, FLOW CONTRIL SWITCH, SOLENOID RESERVOIR, 6 OD x 24 LG, POLY MOTOR, ELEC PUMP D COIL, 10 VDC VALVE, 2-WAY VALVE, 4-WAY PUMP ASSY. ELECTRIC, 3300 PSI

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12 TANK & VALVE,4W VALVE,WMS#W15-6C-27QT PART # MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER (W15) GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6WRC VALVE 4-WAY TANK & VALVE, 2-4W VALVES, WMS#W15-6-6R-27QT PART# MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6R VALVE 4-WAY KIT, #6WR VALVE 2-4 WAY

13 1) Lip seal 10) Gear housing 2) Shaft end cover 11) Port end cover 3) Checks (2) 12) Washers (4) 4) Ring seals (2) 5) Bearings (4) 6) Thrust plates (2) 13) Cap screws (4) *Not required on all units 14) *Outboard bearing 13 7) Pocket seal strips (2) 15) *Spiral lock 11 8) Section seals (2) 9) Gear set

14 SEAL KIT, P20 PUMP PART # A SEAL, GASKET P20 PUMP SEAL, POCKET STRIP P20 PUMP SEAL, SHAFT P20 PUMP

15 MODEL F98 DIRECT MOUNT PUMP PART # 9783 QTY ITEM# PART# DESCRIPTION 1359 SEAL KIT OIL SEAL PUMP GASKET ALUMINUM WASHER ALUMINUM WASHER 1358 SHAFT and BEARING KIT SHAFT NEEDLE BEARING SHAFT KEY SNAP RING WOBBLE KEY 1360 THRUST BEARING KIT THRUST RACE FRONT ROLLER RETAINER THRUST ROLLER RETAINER WOBBLE PLATE REAR ROLLER RETAINER THRUST PLATE BEARING PISTON THRUST PLATE NOTE: Part numbers listed above are manufacturer part numbers QTY ITEM# PART# DESCRIPTION 1361 PISTON KIT PISTON BALL BALL STOP SPRING SPRING PIVOT 1354 EXHAUST VALVE KIT SEAT BALL EXHAUST SPRING CAGE SPRING WASHER PORT STUD REMAINING PUMP PARTS 31, DUAL RELIEF VALVE *NSS *PUMP CASTING INTAKE HOUSING TUBE FRONT CASTING PUMP ASSEMBLY BOLT WASHER INTAKE SCREEN *NOT SOLD SEPARATELY