ILF 33, 44, 55 PARTS MANUAL. ECN-MOXXX Rev. 1.4, Date Part #

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1 ILF,, 55 PARTS MANUAL ECN-MOXXX Rev. 1., Date Part # Piuma Ave., Cerritos, CA 070 Tel (888) Fax (562) Whitehead Road, Trenton, NJ 0861 Tel (60) Fax (60) Visit our website at for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)-77-58

2 INDEX ILF Auto- Fold Description Page LIFTING GEAR PINS & BUSHINGS BED EXTENSION 5 PLATFORM Aluminum 6 PLATFORM Steel-Aluminum 7 CONTROL SYSTEM 8 PC-BOARD AND CABLES CYLINDER AND ADJUSTING HEAD 10 LIFT-, TILTCYLINDER COMPONENTS 11 POWER PACK MBB 12 POWER PACK BOSCH 1 HYDRAULIC PIPE 1 Tel: (60) , Fax: (60)

3 ILF LIFTING GEAR Measure No. Description ILF ILF ILF 55 1 Lift arm P P P Main frame P P P Mount plate - curb side on request on request on request Mount plate - driver side on request on request on request 5 Cover with hinge - for control system P P P Rubber cover P P P Clamp for cover P P P Mount tube plastic end P P P Bumper - outer P P P Bumper - center P P P Grease zerk P P P Grease zerk 5 degree P-128 P-128 P Red cap P P P Rubber snubber with hardware P P P Wheel with hardware P P P Bracket for wheels (just bracket) on request P P Tel: (60) , Fax: (60)

4 ILF PINS & BUSHINGS No. Description ILF ILF ILF 55 PINS 1 Pin lift arm, lift cylinder ; tube, cyllinder P P-150 P Pin tube, lift arm P-150 P-1171 P-1171 Pin lift arm, shackle, platform P P P Pin incl. ground roller kit P GRKILF GRKILF 5 Bolt, pin lock P P P BUSHINGS 6 Bushing lift arm P-106 P-106 P Bushing lift arm P-1066 P-1062 P Bushing - steel/alu platfrom shackle N/A P-106 P-106 Bushing - alu/alu platfrom shackle P N/A N/A KITS Pin kit lifting gear, platform, cylinders, incl.2 ground rollers PKILF PKILF PKILF Bushing kit, compl. lifting gear, platform, cylinders BKILF BKILF BKILF Tel: (60) , Fax: (60)

5 ILF BED EXTENSION AND BUMPERS 1 2 Measure width Measure Measure length No. 1 2 Description Part no. BED EXTENSION for ILF - length 102" (2600mm) P for ILF, 55 - length 101" (2560mm) ML DOCK BUMPER - CURB SIDE length 2" (610mm), width " (76mm) R 2 Step length 2" (610mm), width " (101mm) - HD HDR length 2" (610mm), width " (101mm) - HD with lights HDR-LC 1 Step length 20" (5mm), width " (76mm) R DOCK BUMPER - DRIVER SIDE length 2" (610mm), width " (76mm) L 2 Step length 2" (610mm), width " (101mm) - HD HDL length 2" (610mm), width " (101mm) - HD with lights HDL-LC 1 Step length 20" (5mm), width " (76mm) L RUBBER BUMPER Rubber bumper KITS (Curb and driver side) Dock bumper - length 2" (610mm), width " (76mm) S 2 Step Dock bumper HD - length 2" (610mm), width " (101mm) HDS Dock bumper HD with lights- length 2" (610mm), width " (101mm) HDS-OR 1 Step Dock bumper - length 20" (5mm), width " (76mm) S Tel: (60) , Fax: (60)

6 ILF PLATFORM Aluminum platform , Measure No. Description ILF 1 Platform - alu / alu PFA62 2 Main section on request Tip section on request Shackle P Rod - diameter 20mm (¾") P Cart stop lid - curb side P Cart stop lid - driver side P Pin lift arm, shackle, platform see page Pin incl. ground roller kit P Hinge - width " length 7 ⅞" (200mm) - cut to required length P Torsion bar - diameter ⅜" (mm) - curb side P Torsion bar - diameter ⅜" (mm) - driver side P Torsion bar - diameter ½" (12mm) - driver side P Torsion bar retainer P Foot control button 2-wire P Plate P Aluminum cap tip - curb side - with cart stops Aluminum cap tip - driver side - with cart stops P P Aluminum cap tip - curb side - without cart stops Aluminum cap tip - driver side - without cart stops on request on request 17 Side profile - curb side - cut to required length P Side profile - driver side - cut to required length P Warning light - LED P Rubber snub with heax head bolt P Plastic bracket P Side fill in - curb side - cut to required length P Side fill in - driver side - cut to required length P Center fill in P Interlock latch - curb side P A Interlock latch - driver side P-107A 26 Spring clip P Spring P Tel: (60) , Fax: (60)

7 ILF PLATFORM Cartstop - spring loaded Steel-Aluminum platform Measure No. Description ILF ILF 55 1 Platform with cartstops - steel-alu PFA2F-W/CS PFA2F-W/CS Platform without cartstops - steel-alu PFA2F PFA2F 2 Main section on request on request Tip section on request on request Shackle P P Rod - diameter 20mm (¾") P P Cart stop lid - curb side P P Cart stop lid - driver side P P Pin lift arm, shackle, platform see page see page Pin incl. ground roller kit GRKILF GRKILF 10 Hinge - width " length 7 ⅞"(200mm) - cut to required length P P Torsion bar P P Torsion bar retainer P P Foot control button 2-wire P-105 P Plate P-1166 P Plastic cap tip - curb side - with cart stops Plastic cap tip - driver side - with cart stops P P P P Plastic cap tip - curb side - without cart stops Plastic cap tip - driver side - without cart stops P P P P Side profile bottom P P Side profile top P-1261 P Warning light - LED P P Sliding rod P P Spring P P Plastic hold down clip P P Plastic rod support P P Spring clip P-10 P Plastic bracket P-2017 P Rubber snub with heax head bolt P P Tel: (60) , Fax: (60)

8 ILF CONTROL SYSTEM Until 200: K- style Since 200: K plus- style No. Description Part No. 1 Complete outer plastic box P Control panel with PC-board - conversion kit P F Flip down lid P-11 Plastic cover control box P Momentary turn knob and contact block P Control box with PC-board and harness P-2081 Control box with cable (without PC-board) P Complete outer plastic box P Operation lable ATG-ILF Flip down lid P Momentary turn knob P Contact block P Button hand control with coil P Button hand control with coil and plug Plug, way Socket, way P P Button hand control with coil and 7 way plug Plug, Hella, 7 way Socket, Hella, 7 way w/ seal P P P-1212A 16 Limit switch P Holster for hand control P Foot control button 2 wire P Foot control button P Cab on-off switch P PC- Board - K plus style P F 22 On- off switch P Tel: (60) , Fax: (60)

9 ILF PLUS PC-BOARD AND CABLES J0 J J11 J J1 J 12 J1 J 11 No. Description Part No. 1 PC- board M Control P Cover for control system P Clamp for cover P Wire harness for control box (J0) P Wire harness for hand control (J1) P Wire harness for power pack (J1) P Wire harness for cab on-off switch (J11) P Wire harness for warning lights and foot control (J) P Cable for solenoid valve (J) P Sensor B1 for lift arm (J1) P Sensor B15 for platform (J1) P-1285 Kit Tel: (60) , Fax: (60)

10 ILF CYLINDER No.1 Lift cylinder No.2 Tilt cylinder ILF /55 curb side No. Adjusting head ILF curb side ILF /55 curb side No. Description ILF ILF ILF 55 1 Lift cylinder without release valve P-185 P P Tilt cylinder without release valve - curb side Adjusting head - curb side P P P P P P Tilt cylinder without release valve - driver side Adjusting head - driver side P P P P P P Tel: (60) , Fax: (60)

11 ILF CYLINDER COMPONENTS Lift cylinder Tilt cylinder No. Description ILF ILF ILF 55 Piston rod diameter- lift cylinder 55mm (2 ¼'') 70mm (2 ¾'') 70mm (2 ¾'') Piston rod diameter- tilt cylinder 0mm (1 ½'') 5mm (1 ¾'') 5mm (1 ¾'') Adjusting head see no. on page 10 'ILF CYLINDER' Piston rod P P-107 P Rebuild kit P P P Adaptor / hose fitting P P P Restrictor control valve P-1552 P P Release valve 12V P P P Bushing P-1067 P-106 P Grease zerk P P P Sleeve - lift cylinder P P P Clamp P P P Piston rod for tilt cylinder P P P End plug P P P Rebuild kit - tilt cylinder P-1067 P-1068 P Adaptor / hose fitting P P P Restrictor control valve P-1552 P P Lock nut for tilt cylinder P P P Grease zerk P P P Rubber bellows P P P Clamp P P P Grease zerk P P-128 P Red cap P P P Hydraulic hose - each P P P Roller, Adjusting Head P P P Tel: (60) , Fax: (60)

12 ILF MBB POWER PACK How to identify: MBB Bosch No. Description ILF ILF ILF 55 1 Power pack P P P Motor 12 Volt P P P Motor solenoid P P P Shift valve (S-5) P-1212 P-1212 P Pressure control valve P P P Shuttle valve since 18 P P P Flow divider till 18 P P P Flow control valve (R5) P P P Coupler P P P Pump P P P Pump filter P P P Clamp for oil reservoir P P P Breather cap P P P Oil reservoir P-1628 P-1628 P Hydraulic hose P P P Adaptor P P P Drain plug P P P Sealing washer P P P Pipe on request on request on request 22 Carbon brushes kit ( pieces) P-1100 P-1100 P-1100 Tel: (60) , Fax: (60)

13 ILF BOSCH POWER PACK How to identify: MBB Bosch No. Description ILF ILF ILF 55 1 Power pack N/A N/A N/A 2 Motor 12 Volt P P P Motor solenoid P P P Shift valve (S5) P P P Pressure release valve P P P Shuttle valve P-7256 P-7256 P Flow control valve (R5) P P P Coupler P P P Pump P P P Screen P P P Reservoir clamp set P-1008 P-1008 P Cap with filter P P P Oil reservoir P P P Hydraulic Hose P P P Adaptor P P P Pipe on request on request on request 17 Carbon brushes kit ( pieces) P P P Tel: (60) , Fax: (60)

14 ILF HYDRAULIC PIPE No. Description ILF ILF ILF 55 1 Hydraulic pipe kit (without hoses) P P P Alu valve block with adaptor P P P Hydraulic hose kit - 6 pieces P-102 P-102 P-102 Hydraulic hose - each P P P Hydraulic hose to power pack - each P P P Pipe - lower curb side P-1128 P-1128 P Pipe - med. curb side P-1128 P-1128 P Pipe - top curb side P P P Pipe - lower driver side P-112 P-112 P-112 Pipe - med. driver side P P P Pipe - top driver side P P P Hose fitting P P P Hose fitting P P P Plastic holder P P P Tel: (60) , Fax: (60)