TRANSMISSION PARTS BOOK SS-636C SS-644C SS-848C

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1 TRANSMISSION PARTS BOOK SS-636C SS-644C SS-848C DATE: CLARK T12000 SERIES INTERMEDIATE DROP TEREX HANDLERS 455 N. Superior Ave., Baraga, MI PH: (906) ; FAX: (906) INTERNET:

2 INDEX P AGE DESCRIPTION 1 CONVERTER HOUSING GROUP... PI TRANSMISSION CASE AND PLATE GROUP... P TORQUE CONVERTER GROUP... PI GEAR GROUP... PI PUMP DRIVE GROUP... PI CHARGING PUMP GROUP... PI REVERSE IDLER GROUP... PI FORWARD AND REVERSE SHAFT GROUP... PI rd SHAFT GROUP... PI FIRST AND SECOND SHAFT GROUP... PI-1253 II OUTPUT SHAFT GROUP... PI ELECTRIC CONTROL GROUP... PI DRIVE PLATE GROUP... PI-1256

3 4 l...-~ I I.-~ /~ '... ','",, ~..:.. c., '::::~.~::>' ::... " '\ " " '..?,J ::.! ~ 1 CONVERTER HOUSING GROUP T12000 SERIES TRANSMISSION PI-1244

4 ITEM DESCRIPTION REQD CONVERTER HOUSING PLUG (INCLUDES ITEM 3) O-RING PLUG PLUG (INCLUDES ITEM 6) O-RING PLUG SCREW SCREW SCREW LOCKWASHER SCREW LOCKWASHER GASKET PLUG 1 CONVERTER HOUSING GROUP PI-1244 T12000 SERIES TRANSMISSION la

5 31 I 29 ~ I 30 US-I "C TRANSMISSION CASE & PLATE GROUP T12000 SERIES TRANSMISSION PI-1245

6 ITEM DESCRIPTION - REQD TRANSMISSION CASE BREATHER PLUG (INCLUDES ITEM 4) O-RING PLUG / MAGNETIC DRAIN PIN GASKET RING CLIP SPACER SEAT SNAP RING POPPET SPRING WASHER PLUG PLUG (INCLUDES ITEM 18) O-RING SCREW SCREW LOCKWASHER TUBE AND SCREEN ASSEMBL Y FILLER PLUG PLUG PLUG PLUG DIPSTICK TUBE DIPSTICK ASSEMBLY PLUG O-RING SCREW SCREW WASHER SCREW WASHER WASHER NUT 1 TRANSMISSION CASE & PLATE GROUP Pl-1245 T12000 SERIES TRANSMISSION 2A

7 3 TORQUE CONVERTER GROUP T12000 TRANSMISSION / SS-636C SS-644C SS-848C Pl-1265

8 ITEM DESCRIPTION - REQD STATOR SUPPORT ASSY (INCL. ITEMS 2-3) BUSHING BEARING STATOR SUPPORT PISTON RING EXPANDER SNAP RING SEAL TORQUE CONVERTER ASSEMBLY TORQUE CONVERTER PLUG O-RING SNAP RING IMPELLER HUB GEAR SNAP RING WASHER BEARING OIL DISTRIBUTOR RING 1 TORQUE CONVERTER GROUP Pl-1265 T12000 TRANSMISSION / SS-636C SS-644C SS-848C 3A

9 .. -~~ -..., / : :~:~;~,~_;;:?:;:::~~::~~~~~~~y.. ~_: ':'.. It I' Y, ~. 1:~~... "'''''1''!''...,;.... ". ';-':: - to" ~ <<i,:.;'.': ~!':, ':, '.,\.. '" '-'r:" ' '.' YI::0::~'0'Jl- \~.'./)~;.;::,:\:). >',,.:. -::;:,:':~>../;.~.. l~,::.., ~" 4 GEAR GROUP T12000 SERIES TRANSMISSION Pl-1247

10 ITEM DESCRIPTION - REQD REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) BEARING SPACER FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) BEARING SPACER rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) BEARING st CL. GEAR & BRNG ASSY (INCL. ITEM 10) BEARING nd CL. GEAR & BRNG ASSY (INCL. ITEM 12) BEARING rd DRIVEN GEAR OUTPUT SHAFT GEAR REVERSE IDLER GEAR FIRST DRIVEN GEAR 1 GEAR GROUP PI-1247 T12000 SERIES TRANSMISSION 4A

11 8 5 PUMP DRIVE GROUP T12000 SERIES TRANSMISSION Pl-1248

12 ITEM DESCRIPTION - REQD PUMP DRIVE IDLER GEAR BEARING PUMP DRIVE GEAR PUMP DRIVE IDLER THRUST WASHER PUMP DRIVE SHAFT & PIN ASSY (INCL. ITEM 6) ROLL PIN PUMP DRIVE GEAR BEARING PUMP DRIVE GEAR BEARING 1 PUMP DRIVE GROUP Pl-1248 T12000 SERIES TRANSMISSION SA

13 21 11 ~ 7 r 10 8 "TI. I 'I ~ 9 '" 'I 6 CHARGING PUMP GROUP T12000 TRANSMISSION / SS-636C SS-644C SS-848C Pl-1266

14 ITEM DESCRIPTION REQD CHARGING PUMP ASSEMBL Y HYDRAULIC SPIN FILTER ASSEMBL Y REGULATOR VALVE SLEEVE REGULATOR VALVE PISTON REGULATOR VALVE SPRING PIN BALL CHECK VALVE ASSY (INCL. ITEMS 7-11) BALL CHECK VALVE SPRING CHECK VALVE PIN O-RING CHARGING PUMP GASKET PUMP MOUNTING SCREW PUMP MOUNTING STUD LOCKWASHER PUMP MOUNTING STUD LOCKWASHER NUT NUT PUMP DRIVE ADAPTOR PUMP ADAPTOR SPACER PLATE O-RING SCREW LOCKWASHER REGULATOR VALVE ASSY (INCL. ITEMS 3-6) 1 CHARGING PUMP GROUP Pl-1266 T12000 TRANSMISSION / SS-636C SS-644C SS-848C 6A

15 ITEM DESCRIPTION REQD IDLER & PILOT SHAFT IDLER SHAFT SNAP RING REVERSE IDLER GEAR BEARING THRUST WASHER END PLATE CAP SCREW WASHER ROLL PIN REVERSE IDLER GEAR REVERSE IDLER GROUP T12000 TRANSMISSION Pl-1250

16 NOTES 7A

17 8 -=:::"L_ FORWARD & T12000 SE~~ERSE SHAFU;:TrGiGR~O;;----'---- ~~~TRAN~~S;M:MISSION UP DRAWIN-=-G-- --L.:NUM~~BE!RR Pl-1251

18 ITEM DESCRIPTION REQD TURBINE SHAFT DRUM & PLUG ASSY OIL DISTRIBUTOR SLEEVE RETAINER SCREW PISTON RING PISTON & SEALS ASSY (INCL. ITEMS 6-7) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL END PLATE SNAP RING CLUTCH PISTON WEAR PLATE DISC SPRING ASSEMBLY SNAP RING RETAINER SNAP RING OUTER DISC (6 FORWARD / 6 REVERSE) INNER DISC (6 FORWARD / 6 REVERSE) CLUTCH GEAR THRUST BEARING WASHER REAR TURBINE SHAFT BEARING 1 19 CL. GEAR BRNG (SEE GEAR GROUP) 4 20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2 21 REV CLUTCH GEAR (SEE GEAR GROUP) 1 22 FWD CLUTCH GEAR (SEE GEAR GROUP) 1 FORWARD & REVERSE SHAFT GROUP PI-1251 T12000 SERIES TRANSMISSION 8A

19 ,, ~~.~.~. ~>~ ~.':~:....,'.,' I,''''',~..' " " ~~~.~~~~J.. J~~.. 9 3rd SHAFT GROUP T12000 SERIES TRANSMISSION Pl-1252

20 ITEM DESCRIPTION REQD rd SHAFT, DRUM, & PLUG ASSY ROLLER BEARING BEARING & SEAL ASSY BEARING SUPPORT WASHER OIL DISTRIBUTOR SLEEVE SCREW PISTON RING PISTON & SEALS ASSY (INCLUDES ITEMS 9-10) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL OUTER DISC INNER DISC END PLATE SNAP RING CLUTCH PISTON WEAR PLATE DISC SPRING ASSY (INCL. 5 WASHERS) SNAP RING RETAINER SNAP RING NEEDLE ROLLER THRUST BEARING THRUST WASHER SNAP RING rd CLUTCH GEAR BEARING (SEE GEAR GROUP) rd CLUTCH GEAR (SEE GEAR GROUP) 1 24 FIRST DRIVE GEAR (SEE GEAR GROUP) 1 3rd SHAFT GROUP PI-1252 T12000 SERIES TRANSMISSION 9A

21 .' '. ",... ' '..,::... - _ "J.' - 10 FIRST T12 AND 000 SERIES SECOND TRANSMISSION S HAFT GROUP ~~NUM~BEEFR DRAWIN=a--- Pl-1253

22 ITEM DESCRIPTION REQD st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY ROLLER BEARING BEARING & SEAL ASSY PISTON RING PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL END PLATE SNAP RING CLUTCH PISTON WEAR PLATE nd DISC SPRING ASSY (INCL. 5 WASHERS) st DISC SPRING ASSY (INCL. 7 WASHERS) SNAP RING RETAINER SNAP RING CLUTCH GEAR THRUST BEARING CLUTCH GEAR THRUST WASHER SNAP RING OIL DISTRIBUTOR SLEEVE SLEEVE RETAINING SCREW OUTER DISC (1st) INNER DISC (1st) OUTER DISC (2nd) INNER DISC (2nd) CLUTCH GEAR BEARING (SEE GEAR GROUP) st CLUTCH GEAR (SEE GEAR GROUP) nd CLUTCH GEAR (SEE GEAR GROUP) rd DRIVEN GEAR (SEE GEAR GROUP) 1 FIRST AND SECOND SHAFT GROUP Pl-1253 T12000 SERIES TRANSMISSION loa

23 ., '.,.' " "... '~.; :: '..:: -~'" 11 OUTPUT SHAFT GROUP T12000 SERIES TRANSMISSION Pl-1254

24 ITEM DESCRIPTION REQD OUTPUT SHAFT OUTPUT SHAFT BEARING OIL SEAL SLEEVE O-RING OUTPUT SHAFT OIL SEAL SNAP RING SNAP RING OUTPUT FLANGE & PLUG ASSY (INCL. ITEM 9) FLANGE PLUG OUTPUT SHAFT GEAR (SEE GEAR GROUP) 1 OUTPUT SHAFT GROUP Pl-1254 T12000 SERIES TRANSMISSION lla

25 14 A '~ 15 I "0 21,,~ I 16"1 17 " I I g 22 ~/ / ~ 25 1/24 I 26 ~/ I ~/23 I i 27 A/ 19 :J40 ;~: 20,; 10/ 28,""-;.,'", ,,'... I "%;:~~~.:.,~. > ~~~::~.-;"~~. ;"""C,J I I ~ly : '\ '.. ~~t: ~:~:,~:;~)~,><,:~,":""'C,C,'C'Q, I,~t' 'j d2dt~1 " ~'Ol~~~~ '~ / :~':' : '. 'c, 29 7 'Oif / C'C 3 4 -;/ '0, 6/ ~-o~ 1 7/;'~,O/) 8.~ g/ '!.,J1 10/ 12 ELECTRIC CONTROL GROUP T12000 SERIES TRANSMISSION P1-1255

26 ITEM DESCRIPTION - REQD SOLENOID ASSEMBLY (INCLUDES ITEMS 2-10) WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) O-RING O-RING O-RING O-RING O-RING SOLENOID COIL (12V) O-RING NUT PROTECTIVE COVER SCREW LOCKWASHER MODULATOR VALVE HOUSING O-RING INNER SPRING MIDDLE SPRING OUTER SPRING MODULATION VALVE SLEEVE O-RING PIN ACCUMULATOR SPOOL REGULATOR SPOOL MODULATOR VALVE SPOOL SPRING RETAINER SPRING SPACER UPPER PIN LOWER PIN SOLENOID BORE PLUG O-RING O-RING O-RING 1 ELECTRIC CONTROL GROUP Pl-1255 T12000 SERIES TRANSMISSION 12A

27 ITEM DESCRIPTION REQD DRIVE PLATE ASSY (INCL. IN ITEM 6-N.S.S.) 1 DRIVE PLATE (INCL. IN ITEM 6-N.S.S.) 2 DRIVE PLATE BACKING RING 1 SCREW 6 LOCKWASHER 6 DRIVE PLATE KIT (INCLUDES ITEMS 1-5) 1 l3 DRIVE PLATE GROUP T12000 TRANSMISSION Pl-1256

TRANSMISSION PARTS BOOK

TRANSMISSION PARTS BOOK TH528C TH528C TURBO TH636C TH644C TH842C TH844C DATE: 3-7 -03 CLARK T2000 SERIES INTERMEDIATE DROP TEREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0790 PH: (906) 353-6675;