GROUP 2 POWERTRAIN 8044 EXTENDO PARTS BOOK

Transcription

1 GROUP 2 POWERTRAIN 8044 EXTENDO ELECTRICAL SCHEMATIC, AL EXTENDO WIRING HARNESS FUNCTION CHART ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL BATTERY GROUP, BL AIR CLEANER INSTALLATION, BL AIR CLEANER ASSEMBLY, LL EXHAUST ASSEMBLY, BL COOLING CIRCUIT, AL TRANSMISSION COOLER INSTALLATION, AL ENGINE TO TRANSMISSION CONNECTION, BL ENGINE/TRANSMISSION GROUP, BL ENGINE GROUP, FL THROTTLE CABLE INSTALLATION, BL TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL CLARK (MODEL 1106FT ) TRANSMISSION ASSEMBLY, LL CLARK (MODEL 1106FT ) TRANSMISSION ASSEMBLY, LL (T12000 CONVERTER HOUSING GROUP, LL ) CLARK TRANSMISSION (CASE & PLATE GROUP, LL )ASSEMBLY, LL CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL )ASSEMBLY, LL CLARK TRANSMISSION (GEAR GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (PUMP DRIVE GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (CHARGING PUMP GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (REVERSE IDLER GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (3RD SHAFT GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL ) ASSEMBLY, LL CLARK TRANSMISSION (DRIVE PLATE GROUP, LL ) ASSEMBLY, LL SHIFTER ASSEMBLY, LL SPICER AXLE (MODEL 25S34HD) ASSEMBLY, LL WHEEL WELDMENT, AL WHEEL AND TIRE ASSEMBLY, LL DRIVE SHAFT INSTALLATION, AL PAGE 2-1

2 ELECTRICAL SCHEMATIC, AL PAGE 2-2

3 ELECTRICAL SCHEMATIC, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL IGNITION SWITCH (SEE NOTE 1) 1 2 LL HORN 1 3 LL SOLENOID, FUEL CTRL. AND STARTER 2 4 LL MATING CONNECTOR, (8 PIN) 2 5 LL FEMALE CONNECTOR 8 6 LL CONNECTOR WEDGE LOCK 1 7 LL BACK-UP ALARM 1 8 LL SENDER, TRANS TEMP AND WATER TEMP 2 9 LL FUEL SENDER 1 10 LL MALE CONNECTOR, (6 WAY) SHROUD 1 11 LL TERMINAL, MALE, GA, (GRAY) LL SEAL, GA, (GRAY) LL CONNECTOR, MALE, 4 WAY, SHROUD 1 14 LL CONNECTOR, HIRSCHMAN 3 15 LL RELAY 8 16 LL ALTERNATOR REF 17 LL STARTER, MOTOR REF 18 LL CONNECTOR, FEMALE, 3 WAY, TOWER 1 19 LL TERMINAL, FEMALE, GA LL CONNECTOR, FEMALE, 2 WAY, TOWER 9 21 LL CONNECTOR, MALE, 2 WAY, SHROUD 3 22 LL MATE -N- LOCK PLUG, 15 PIN 1 23 LL UNIVERSAL MATE -N- LOCK SOCKET LA SWITCH, OIL PRESSURE 1 25 LL ASSY, DASH/WIRING HARNESS 1 26 LL ALARM, OIL REF NOTE 1: HOLE ON DASH MUST BE ENLARGED 3/8 WHEN CHANGING FROM OLD SWITCH TO NEW SWITCH. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 1 10/13/00 ITEM CHANGE REPLACED LL /13/00 ITEM CHANGE REPLACED LL PAGE 2-3

4 EXTENDO WIRING HARNESS FUNCTION CHART GAGE COLOR CIRCUIT TO FROM FUNCTION 8 RED MAIN POWER FEED BL ALT-CH POWER 14 RED/BLK POWER FROM RELAY 4 TO ACCESSORIES FUSES F1-I R4-87 POWER 10 RED POWER JUMP FOR SOLENOID 1 & SOLENOID 2 S1-B ST-B POWER 14 RED/WHT POWER TO ALL IGNITION FUSES F2-2, F3-3 ING-I POWER 6 RED BATTERY CHARGE LINE ST-B ALT-CH POWER 16 RED/VIO MAIN POWER FOR FUSES F4-4 BL POWER 10 RED POWER JUMP FOR FUEL CONTROL SOLENOID S2-B S1-B POWER 6 RED MAIN CHARGE LINE FROM ALTERNATOR ST-B ALT-CH ALTERNATOR 14 RED/BLK POWER TO ALTERNATOR ALT-1 F-4 ALTERNATOR 12 RED/VIO POWER TO IGNITION SWITCH IGN-B BL IGNITION 16 ORG/WHT POWER FROM IGNITION SWITCH (S) TO NEUTRAL SWITCH H-5 IGN SW S IGNITION 16 PINK POWER FROM IGNITION SWITCH TO OIL ALARM OA-+ IGN-I ENGINE SIGNALS 16 ORANGE SIGNAL FROM FUEL SENDER INS-6 FG-I ENGINE SIGNALS 16 BLUE SIGNAL FROM WATER TEMP. SENDER NEGATIVE IN HIGH TEMPERTURE CONDITION INS-3 WT-I ENGINE SIGNALS 16 YELLOW SIGNAL FROM HIGH TEMPERTURE SENDER (NEG.) INS-15 HT-I ENGINE SIGNALS 16 PRP/WHT SIGNAL FOR OIL PRESSURE GAGE INS-14 OGS-I ENGINE SIGNALS 16 GRAY SIGNAL FOR LOW OIL LIGHT INS-4 OLS-I ENGINE SIGNALS 16 BLUE SIGNAL FOR HIGH WATER TEMP. LIGHT WT-I INS-3 ENGINE SIGNALS 16 ORG/WHT POWER FROM NEUTRAL SWITCH TO STARTER SOLENOID SOL S-1 H-6 STARTER 16 WHITE SWITCHED PWR FROM STARTER SOLENOID TO ACCM. CHG VALVE THRU DIODE, CATHODE TO CHG VALVE CV-1 SI-L STARTER 10 GREEN ENGINE CRANKING POWER FOR STARTER SOLENOID FROM BACK TO BACK SOLENOID ST-S S1-L STARTER 10 GREEN TURN ON POWER FROM S1-LTO S2-S S2-S S1-L STARTER 16 GRY/WHT POWER FEED FROM FUSE 7 TO HOBBS SHIFTER H-8 F-7 TRANSMISSION 16 YELLOW OUTPUT FROM HOBBS SHIFTER TO TRANSMISSION 1ST GEAR TS-3A H-2 TRANSMISSION 16 GREEN OUTPUT FROM HOBBS SHIFTER TO TRANSMISSION 2ND & 3RD GEAR TS-4A H-3 TRANSMISSION 16 DRK BLU OUTPUT FROM DECLUTCH RELAY (R1) TO TRANS. TS-1A R1-87A TRANSMISSION 16 BROWN OUTPUT FROM DECLUTCH RELAY (R2) TO TRANS. TS-2A R2-87A TRANSMISSION 16 LT. BLUE OUTPUT FROM HOBBS SHIFTER TO DECLUTCH RELAY (R1) R1-30, BA-+ H-1 TRANSMISSION 16 TAN OUTPUT FROM HOBBS SHIFTER TO DECLUTCH RELAY (R2) R2-30 H-7 TRANSMISSION 16 PINK/BLK OUTPUT FROM DECLUTCH SWITCH TO DECLUTCH RELAYS R1-86, R2-86 DC-2 TRANSMISSION 16 ORG/BLK SIGNAL TRANS. TEMPERTURE SIGNAL, (NEGATIVE WHEN TEMP IS HIGH) INS-5 TTS TRANSMISSION 16 PINK OUTPUT FROM BRAKE SWITCH T-71, DC-3 BS-1 PARK BRAKE 16 PINK/WHT POWER FROM FUSE 13 TO BRAKE SWITCH BS-2 F-13 PARK BRAKE 16 LT. GRN POWER FROM PARK BRAKE SWITCH TO PARK BRAKE VALVE PBV-A PBS-3 PARK BRAKE 16 BRN/WHT POWER FOR PARK BRAKE LIGHT FROM PARK BRAKE SWITCH INS-2 PBS-4 PARK BRAKE 16 RED/BLK POWER FROM FUSE 8 TO PARK BRAKE SWITCH R3-30, PBS-1 F-8 PARK BRAKE 16 BROWN BRAKE OIL SIGNAL (NEG. WHEN OIL IS LOW) INS-1 BOS-A PARK BRAKE 16 GRY/RED AXLE RESTRICT SIGNAL FOR LIGHT INS-10 R6-87A AXLE LOCK 14 GREEN SWITCHED POWER FROM IGNITION FOR FUEL CTRL. VALVE FROM FUSE 5 (ON WHILE ENG. IS CRANKING) FCV-A F5 FUEL CONTROLS 16 ORG/GRN SWITCHED POWER FOR WIPER LOW SPEED FROM SWITCH WIM-2 WIS-3 WIPERS 16 ORG/BLU SWITCHED POWER FOR WIPER HIGH SPEED FROM SWITCH WIM-3 WIS-1 WIPERS 16 ORG/BLK WIPER PARK LINE FROM SWITCH WIM-1 WIS-6 WIPERS PAGE 2-4

5 EXTENDO WIRING HARNESS FUNCTION CHART GAGE COLOR CIRCUIT TO FROM FUNCTION 16 YELL/BLK POWER FOR WIPER FROM FUSE 1 WIM-5 F-1 WIPERS 16 YELL/RED JUMPER TO WIPER SWITCH LIGHT WIS-4 WIS-7 WIPERS 16 WHT/RED POWER FROM FUSE 15 TO BEACON LIGHT SWITCH BEA-2 F-15 BEACON 16 WHT/RED SWITCHED POWER FROM BEACON LIGHT SWITCH TO BEACON LIGHT BEA-3 BE BEACON 16 GRN/WHT OUTPUT FROM TURN SIGNAL SWITCH TO FRONT LEFT INDIATOR F-LT T-66 TURN SIGNAL 16 BLK/WHT OUTPUT FROM TURN SIGNAL SWITCH TO REAR RIGHT INDICATOR R-RT T-67 TURN SIGNAL 16 GRAY OUTPUT FROM TURN SINGNAL SWITCH TO REAR LEFT INDICATOR R-LT T-68 TURN SIGNAL 16 YELL/RED LOAD FROM TRN SIGNAL SWITCH TO FLASHER CL TERMINAL FL-L T-72 TURN SIGNAL 16 BLU/WHT OUTPUT FROM FLASHER CP TERMINAL TO PILOT LIGHT IN TURN SIGNAL FL-P T-73 TURN SIGNAL 16 WHT/BLU POWER FROM FUSE 9 TO TURN SIGNALS FL-X F-9 TURN SIGNAL 16 WHT/BLK JUMPER TO FLOOD LIGHT SWITCH FLO-7 FLO-2 FLOOD LIGHTS 16 WHT/BLU POWER TO FRONT FLOOD LIGHT F-F HPL-1 FLOOD LIGHTS 16 WHT/BLK POWER FROM FUSE 16 TO REAR FLOOD LIGHT SWITCH FLO-2 F-16 FLOOD LIGHTS 16 WHT/BLK SWITCHED POWER FROM FLOOD LIGHT SWITCH TO FLOOD LIGHTS FLO-3 R-F FLOOD LIGHTS 16 ORG/RED SWITCHED POWER TO FRONT & REAR PARK LIGHTS F-P, R-P HPL-4 PARK LIGHTS 16 BRN/ORG SWITCHED POWER TO BOOM LIGHTS BLT BOLS-3 BOOM LIGHTS 16 BRN/ORG JUMPER TO SWITCH LIGHT BOLS-7 BOLS-3 BOOM LIGHTS 16 BRN/GRN POWER TO BOOM LIGHT SWITCH BOLS-2 F-15 BOOM LIGHTS 16 WHT/ORG SWITCHED POWER TO HORN R7-87 HORN HORN 16 YELL/BLK NEGATIVE SIGNAL FROM HORN SWITCH ON STRG. COLUMN FOR HORN R7-86 SC HORN 16 BRN/YELL POWER TO HEATER SWITCH RHS-5 F-3 HEATER 16 BRN/BLU POWER FROM HEATER SWITCH TO LOW SPEED RH-1 RHSA, RHS-7 HEATER 16 BRN/ORG POWER FROM HEATER SWITCH TO HIGH SPEED RH-2 RHS-1 HEATER 16 BRN/BLU JUMPER FOR SWITCH LIGHT RHS-7 RHS-4 HEATER 16 ORG/GRN POWER TO HEAD LIGHT SWITCH HPL-5 F-16 HEADLIGHTS 16 RED POWER TO ACC. RELAY R4-86 IGN-A RELAYS 14 RED/WHT SWITCHED POWER TO ACC. RELAY (R4) R4-30 BL RELAYS 16 RED POWER TO ALTERNATOR RELAY (R5) RS-30, INS-7 F-12 RELAYS 16 YELL/RED POWER FROM R5 TO HOUR METER INS-13 RS-87 RELAYS 16 GRN/WHT POWER FROM R5 TO VOLT LIGHT INS-9 R5-87A RELAYS 16 BRN/WHT NEG. FEED FOR RELAY 3 THROUGH DIODE, FROM PARK BRAKE SWITCH CATHODE TO PARK BRAKE SWITCH R3-85 PBS-5 RELAYS 16 YELLOW POWER FOR HORN RELAY (R7) R7-85, R7-30 F-14 RELAYS 16 RED POWER FOR OSCILLATION LIMIT RELAY (R6), (R1 & R2) & FULL OSCILLATION LOCK RELAY (R3) & SIGNAL FOR PARK BRAKE R6-30 & R3-86 F-6 & PBS-2 RELAYS 16 PNK/GRN POWER FROM FORWARD DECLUTCH RELAY (R1) TO DECLUTCH LIGHT INS-12 R1-87 RELAYS 16 PURPLE POWER FROM OSCILLATION LOCK RELAY (R3) TO AXLE LOCK LIGHT INS-11 R3-87 RELAYS 16 BLK/YELLOW POWER FROM OSCILLATION LOCK RELAY (R3) TO OSCILLATION LOCK OSCL-A R3-87A RELAYS 16 GRY/BLK POWER FROM OSCILLATION LIMIT SWITCH TO OSCILLATION LIMIT VALVES 1 OR 2 USED & ASCILLATION LIMIT RELAY (R6) OSCR-A, R6-86 OSC, S-1 RELAYS 16 WHITE SWITCHED POWER FROM ACCM. CHG. SWITCHED TO ACCM. CHG. VALVE THRU DIODE CATHODE TO ACCM CHG. VALVE CV-1 CS-2 CHARGE SWITCH 16 ORANGE POWER FOR ACCM. CHG. SWITCH CS-1 F-6 CHARGE SWITCH PAGE 2-5

6 ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL PAGE 2-6

7 ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL PAGE 2-7

8 ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BULB, WARNING, # LL GAUGE, TRANSMISSION TEMP. 1 3 LL GAUGE, TRANSMISSION PRESSURE 1 4 LL GAUGE, WATER TEMPERATURE 1 5 LL GAUGE, FUEL 1 6 LL HOURMETER 1 7 LL GAUGE, LOW VOLTAGE (OPTIONAL) 1 8 LL GAUGE, LOW OIL (OPTIONAL) 1 9 LL PLUG, 15 PIN 1 10 LL TERMINAL, FEMALE SOCKET 15 Service Bulletin Reference ITEM DATE SUBJECT CHANGE PAGE 2-8

9 BATTERY GROUP, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CABLE-BATTERY-NEG 1 2 LL CABLE-BATTERY-POS 1 3 LL CAPSCR-HEX-.25NC X LA CLAMP 1 5 LL KIT-BATTERY 1 6 LL NUT-NYLOCK HEX-.25NF 1 7 LL SLEEVE-HOSE-COVER 1 8 LLH WASH-FL-.25_HARD 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-9

10 AIR CLEANER INSTALLATION, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LL AIR CLEANER ASSEMBLY 1 2 LL MOUNTING BAND 2 3 LL HUMP REDUCER, 3 1/2 ID - 3 ID 1 4 LL INLET HOOD 1 5 BL AIR INTAKE TUBE, 3 OD 1 6 LL ELBOW, 3 ID X L AIR RESTRICTION INDICATOR 1 8 LL CLAMP 4 9 LL CLAMP 2 10 LL NUT, HEX, 5/16-18 UNC 8 11 LLS LOCKWASHER, 5/ BL HARDWARE KIT (NOT SHOWN)(INCL. ITEMS 10, 11) REF 0SK HOOD EXTENSION TUBE (OPTIONAL) PAGE 2-10

11 AIR CLEANER ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL AIR CLEANER ASSEMBLY (ITEMS 1-7) REF 1 LL ELEMENT, FILTER 1 2 LL CLAMP ASSEMBLY 1 3 LL NUT ASSEMBLY 1 4 LL BAFFLE ASSEMBLY 1 5 LL CUP 1 6 LL CAP BODY, AIR CLEANER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 8-9 7/19/01 REMOVED CLAMP & HOOD REMOVED LL-847/293/ /19/01 ITEM CHANGE REPLACED LL PAGE 2-11

12 EXHAUST ASSEMBLY, BL PAGE 2-12

13 EXHAUST ASSEMBLY, BL ITEM PART NUMBER DESCRIPTION REQ D 1 BL UPPER EXHAUST PIPE 1 2 LL PORT V-CLAMP REF 3 LL FLEX PIPE, 2 1/2 X 8 LG 8 4 LL SEALCLAMP, 2 1/2 2 5 LL MUFFLER CLAMP, 3 3/4 2 6 LL MUFFLER 1 7 FL-9965 MUFFLER MOUNTING BRACKET 1 8 FL-9956 TAIL PIPE 1 9 LL CAPSCREW, HEX HD, 3/8-16 UNC X 2 1/ LL NUT, NYLOCK, 3/8-16 UNC 4 11 LL INSULATING MANIFOLD WRAP 1 12 FL ELBOW 1 13 LL CLAMP, HOSE, 2-2 1/ LL CAPSCREW, HEX HD, 3/8-16 UNC X 3/ LLX LOCKWASHER, EXT. TOOTH, 2/ LL CAPSCREW, HEX HD, M X 25MM 2 17 FL UPPER HEAT SHIELD 1 18 FL LOWER HEAT SHIELD 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 13 3/1/99 ITEM CHANGE REPLACED LL /1/99 QUANTITY CHANGE QTY WAS /9/00 ITEM CHANGE REPLACED FL-9961 PAGE 2-13

14 COOLING CIRCUIT, AL PAGE 2-14

15 COOLING CIRCUIT, AL PAGE 2-15

16 COOLING CIRCUIT, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL LOWER RADIATOR HOSE 1 2 LL CLAMP, HOSE, #40 (2 1/16-3") 2 3 LL UPPER RADIATOR HOSE 1 4 LL CLAMP, HOSE, #32 (1 9/16-2 1/2") 2 5 AL TRANSMISSION COOLER INSTALLATION 1 6 LL ADAPTER, 3/4" NPT-#12 JIC LL RADIATOR 1 8 LL FAN GUARD 1 9 LL NUT, NYLOCK, 5/16-18NC 4 10 LL FLAT WASHER, 5/ LL CAPSCREW, HEX HD, 3/8 X 3/4 NC 8 12 LLS LOCKWASHER, 3/ LLH FLATWASHER, 3/ LL PLUG, PIPE, 1/2" NPT FEMALE 1 15 LL MOUNT, RADIATOR, RH 1 16 LL MOUNT, RADIATOR, LH 1 17 BL RADIATOR SHROUD 1 18 LL PETCOCK 1 19 LL REDUCER BUSHING, BRASS, 1/4 NPT-1/8 NPT 1 20 LL SWIVEL, UNIVERSAL, SOCKETLESS (REUSE) 7/ LL REDUCER, HOSE 1 22 LL HOSE KIT, LOWER TRANSMISSION COOLER 1 23 LL HOSE KIT, UPPER TRANSMISSION COOLER 1 24 LL-7591 HOSE KIT, RADIATOR/FUEL LINES 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-16

17 TRANSMISSION COOLER INSTALLATION, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CAPSCR-HEX-.31NC X LL CAPSCR-HEX-.31NCX LL MOUNTING-BLOCK-RUBBER 4 4 LL MT-TEE-NUT-TRANS-COOLER 4 5 LL OIL-COOLER-EXTENDO 1 6 FL PL-OIL COOLER MNT 2 7 LLH WASH-FL-.31-HARD 8 8 LLS WASH-LOCK SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-17

18 ENGINE TO TRANSMISSION CONNECTION, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LL FLYWHEEL REF 2 LL CAPSCREW, M X 35 MM 12 3 LLS LOCKWASHER, M LL CAPSCREW, 3/8 NF X 1 3/4 LG 8 5 LLS LOCKWASHER, 3/8 8 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE ASSEMBLY 3/12/98 REPLACEMENT REPLACED BL PAGE 2-18

19 NOTES PAGE 2-19

20 ENGINE/TRANSMISSION GROUP, BL PAGE 2-20

21 ENGINE/TRANSMISSION GROUP, BL ITEM PART NUMBER DESCRIPTION REQ D 1 FL ENGINE GROUP ASSEMBLY 1 2 FL-9958 TRANSMISSION GROUP ASSEMBLY 1 3 BL RH TRANSMISSION MOUNT 1 4 FL LH TRANSMISSION MOUNT 1 5 LL RUBBER VIBRATION MOUNT: 45 DURO 3 6 A SNUBBING WASHER 3 7 LL CAPSCREW, 5/8 NF X 4 LG 3 8 LL NUT, NYLOCK, 5/8-NF 2 9 LL WASHER, HARDENED, 5/8, 3 1/2 OD 2 10 LL FLATWASHER, HARDENED, 5/8, SAE 2 11 LL CAPSCREW, M12 X 1.75 X 40MM 4 12 LLS LOCKWASHER, M LL FAN, 22 /7 BLADE, PUSHER 1 14 LL CAPSCREW, M10 X 1.50 X 35MM LLS LOCKWASHER, M LL CAPSCREW, 3/8 NF X 1 3/4 LG 8 17 LLS LOCKWASHER, 3/ FL-9949 PUMP HYDRAULIC GROUP ASSEMBLY 1 19 FL-9979 DIPSTICK ASSEMBLY 1 PAGE 2-21

22 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 19 10/6/99 ADDED ITEM ADDED ITEM 4 5/22/00 ITEM CHANGE REPLACED BL PAGE 2-22

23 NOTES PAGE 2-23

24 ENGINE GROUP, FL PAGE 2-24

25 ENGINE GROUP, FL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CUMMINS ENGINE, 4BT3.9 REF 2 LL HOSE, ELBOW REF 3 LL CAPSCREW, HEX HD, M X 60MM, GR LL FLATWASHER, M8, GR LL BOLT, M6-1.0 X 16MM, GR LLS LOCKWASHER, M6 2 7 LL ADAPTER, STR, #10 O-RING MALE (METRIC) - 1/8 MPT FEMALE REF 8 0LA PRESSURE SWITCH 1 11 LLB RED BU BRASS, 1/2-1/ LL VALVE, DEAERATION (NOT SHOWN) 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 1 11/17/99 ITEM CHANGE REPLACED LL /15/00 DELETED ITEM REMOVED LL /09/01 ITEM CHANGE REPLACED LL /01/01 ADDED ITEM ADDED LL PAGE 2-25

26 THROTTLE CABLE INSTALLATION, BL PAGE 2-26

27 THROTTLE CABLE INSTALLATION, BL PAGE 2-27

28 THROTTLE CABLE INSTALLATION, BL PAGE 2-28

29 THROTTLE CABLE INSTALLATION, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LA THROTTLE CABLE, 2 THROW X 8 LONG 1 2 FL-9903 BRACKET, THROTTLE CABLE 1 3 LL SPRING,.85 OD X 5 1/2 LG 1 4 LL-7057 SPRING TAB 1 5 LL BRACKET, THROTTLE EXTENSION 1 6 LA CLAMP, 3/4 CABLE 1 7 LA PEDAL, ACCELERATOR 1 8 LL CAPSCREW, HEX HD, M X LL PIVOT END, BALL STUD 1 10 LL BOLT, M6-1.0 X 15MM 2 11 LL NUT, NYLOCK, 1/4-20 UNC 1 12 LL LOCKWASHER, M BL HARDWARE KIT (INCL ITEMS 8-12) REF SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE 13 11/19/99 ADDED ITEM ADDED ITEM PAGE 2-29

30 TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL-9979 PAGE 2-30

31 TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL-9979 ITEM PART NUMBER DESCRIPTION REQ D 1 FL NUT, FLUID, JIC MODIFIED 1 2 LL SLEEVE 2 3 LL NUT, JIC FLUID 1 4 LLF TUBE, 3/4 OD X FL TUBE ASSEMBLY 1 6 FL ADAPTER, MODIFIED 1 7 LLF TUBE, 3/4 OD X 9 1/2 LG 1 8 FL TUBE ASSEMBLY 1 9 BL DIPSTICK 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-31

32 CLARK (MODEL 1106FT ) TRANSMISSION ASSEMBLY, LL PAGE 2-32

33 NOTES PAGE 2-33

34 CLARK (MODEL 1106FT ) TRANSMISSION ASSEMBLY, LL (T12000 CONVERTER HOUSING GROUP, LL ) PAGE 2-34

35 CLARK (MODEL 1106FT ) TRANSMISSION ASSEMBLY, LL (T12000 CONVERTER HOUSING GROUP, LL ) ITEM PART NUMBER DESCRIPTION REQ D 1 LL HOUSING, CONVERTER 1 2 LL PLUG, INCLUDING ITEM LL O-RING, PLUG PART OF ITEM LL PLUG 1 5 LL PLUG, INCLUDING ITEM LL O-RING, PLUG PART OF ITEM LL PLUG 1 8 LL SCREW, CONVERTER HOUSING TO PLATE 6 9 LL SCREW, CONVERTER HOUSING TO PLATE 3 10 LL SCREW, CONVERTER HOUSING TO PLATE 1 11 LL LOCKWASHER, CONVERTER HOUSING TO PLATE SCREW LL SCREW, CONVERTER HOUSING TO TRANSM. SCREW LL LOCKWASHER, CONV. HOUSING TO TRANSM. CASE SCREW LL GASKET, CONVERTER HOUSING TO PLATE 1 15 LL PLUG 1 PAGE 2-35

36 CLARK TRANSMISSION (CASE & PLATE GROUP, LL )ASSEMBLY, LL PAGE 2-36

37 CLARK TRANSMISSION (CASE & PLATE GROUP, LL )ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CASE, TRANSMISSION 1 2 LL BREATHER, AIR 1 3 LL PLUG, OIL LEVEL INCLUDING ITEM LL O-RING, PLUG PART OF ITEM LL PLUG, MAGNETIC DRAIN 1 6 LL PIN, PLATE TO TRANSMISSION CASE DOWEL 2 7 LL GASKET, PLATE TO TRANSMISSION CASE 1 8 LL RING, OIL SUPPLY TUBE SEAL 1 9 LL CLIP, OIL SUPPLY TUBE RETAINER 1 10 LL SPACER, PLATE 1 11 LL SEAT, SAFETY VALVE 1 12 LL SNAP RING, SEAT 1 13 LL POPPET, CONVERTER SAFETY VALVE 1 14 LL SPRING, CONVERTER SAFETY VALVE 1 15 LL WASHER POPPET RETAINING 1 16 LL PLUG 1 17 LL PLUG, INCLUDING ITEM LL O-RING, PLUG PART OF ITEM LL SCREW, PLATE TO TRANSMISSION CASE 7 20 LL SCREW, PLATE TO TRANSMISSION CASE 2 21 LL LOCKWASHER, PLATE TO TRANSMISSION CASE SCREW 9 22 LL TUBE & SCREEN ASSEMBLY 1 23 LL PLUG, FILLER 1 24 LL PLUG 1 25 LL PLUG 1 26 LL PLUG, DRAIN BACK PORT 1 28 LL DIPSTICK 1 29 LL PLUG, SPEED SENSOR PORT 2 30 LL O-RING, SPEED SENSOR PORT PLUG 2 31 LL SCREW, SPEED SENSOR PORT PLUG 2 32 LL SCREW, BAFFLE HOLE 1 33 LL WASHER, BAFFLE SEAL 1 34 LL SCREW, RETAINER CLIP 1 35 LL WASHER, RETAINER CLIP SCREW SEAL 1 36 LL WASHER, RETAINDER CLIP SCREW 1 37 LL NUT, RETAINER CLIP SCREW 1 38 LL PLUG, DIPSTICK PORT 1 PAGE 2-37

38 CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL )ASSEMBLY, LL PAGE 2-38

39 CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL )ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL STATOR SUPPORT ASSEMBLY INCLUDES ITEM 2 & LL BUSHING, INCLUDED IN ITEM LL BEARING INCLUDED IN ITEM LL RING, STATOR SUPPORT PISTON 1 5 LL EXPANDER, STATOR SUPPORT PISTON RING 1 6 LL SNAP RING, STATOR SUPPORT 1 7 LL SEAL, CONVERTER HOUSING OIL 1 8 LL TORQUE CONVERTER ASSEMBLY 1 9 LL PLUG, TORQUE CONVERTER 1 10 LL O-RING, TORQUE CONVERTER PLUG 1 11 LL SNAP RING, TORQUE CONVERTER PLUG 1 12 LL GEAR, IMPELLER HUB 1 13 LL SNAP RING, IMPELLER HUG 2 14 LL WASHER, IMPELLER HUB GEAR 1 15 LL BEARING, TORQUE CONVERTER 1 16 LL RING, OIL DISTRIBUTOR 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-39

40 CLARK TRANSMISSION (GEAR GROUP, LL ) ASSEMBLY, LL PAGE 2-40

41 CLARK TRANSMISSION (GEAR GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL REV. CL. GEAR & BRG ASSY-INCLUDES ITEM 2 AND LL BEARING, REV. CLUTCH GEAR-PART OF ITEM LL SPACER, REV. CLUTCH GEAR BEARING-PART OF ITEM LL FWD. CL. GEAR AND BRG. ASSEMBLY-INCL ITEMS 5 & LL BEARING, FWD. CLUTCH GEAR-PART OF ITEM LL SPACER, FWD. CLUTCH GEAR BEARING-PART OF ITEM LL RD CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM LL BEARING, 3RD CLUTCH GEAR-PART OF ITEM LL ST CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM LL BEARING, 1ST CLUTCH GEAR-PART OF ITEM LL ND CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM LL BEARING 2ND CLUTCH GEAR-PART OF ITEM LL GEAR, 3RD DRIVEN 1 14 LL GEAR, OUTPUT SHAFT 1 15 LL GEAR, REVERSE IDLER 1 16 LL GEAR, FIRST DRIVEN 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-41

42 CLARK TRANSMISSION (PUMP DRIVE GROUP, LL ) ASSEMBLY, LL PAGE 2-42

43 CLARK TRANSMISSION (PUMP DRIVE GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL PUMP DRIVE SHAFT & PIN, ASSEMBLY, INCLUDED ITEM LL PIN, ROLL, INCLUDED IN ITEM LL GEAR, PUMP DRIVE IDLER 1 4 LL BEARING, IDLER GEAR 1 5 LL GEAR, PUMP DRIVE 1 6 LL WASHER, PUMP DRIVE IDLER THRUST 2 7 LL SNAP RING, PUMP DRIVE RETAINING 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-43

44 CLARK TRANSMISSION (CHARGING PUMP GROUP, LL ) ASSEMBLY, LL PAGE 2-44

45 CLARK TRANSMISSION (CHARGING PUMP GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CHARGING PUMP ASSEMBLY 1 2 LL HYDRAULIC SPIN FILTER ASSEMBLY 1 3 LL VALVE, SLEEVE REGULATOR 1 4 LL PISTON, REGULATOR VALVE 1 5 LL SPRING, REGULATOR VALVE 1 6 LL PIN 1 7 LL BALL CHECK VALVE ASSY INCL. ITEMS 7 THRU LL BALL 1 9 LL SPRING, CHECK VALVE 1 10 LL PIN, CHECK VALVE 1 11 LL O-RING 1 12 LL GASKET, CHARGING PUMP 1 13 LL SCREW, PUMP MOUNTING 4 14 LL SCREW, PUMP MOUNTING 1 15 LL LOCKWASHER, PUMP MOUNTING SCREW 5 16 LL SCREW, PUMP MOUNTING 1 17 LL LOCKWASHER, PUMP MOUNTING SCREW 1 18 LL REGULATOR, VALVE ASSEMBLY INCL. ITEMS 3 THRU 6 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-45

46 CLARK TRANSMISSION (REVERSE IDLER GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SHAFT, IDLER & PILOT 1 2 LL SNAP RING, IDLER SHAFT 1 3 LL BEARING, REVERSE IDLER GEAR 1 4 LL WASHER, THRUST 1 5 LL PLATE, END 1 6 LL CAPSCREW, REVERSE IDLER END PLATE 1 7 LL WASHER, END PLATE CAPSCREW 1 8 LL ROLL PIN, END PLATE TO SHAFT 1 9 LL GEAR, REVERSE IDLER 1 PAGE 2-46

47 NOTES PAGE 2-47

48 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL ) ASSEMBLY, LL PAGE 2-48

49 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL TURBINE SHAFT DRUM & PLUG ASSEMBLY 1 2 LL SLEEVE, OIL DISTRIBUTOR 1 3 LL SCREW, RETAINER 1 4 LL RING, PISTON 3 5 LL PISTON & SEAL ASSY INCL. ITEMS 6 AND LL SEAL, CLUTCH PISTON - OUTER PART OF ITEM LL SEAL, CLUTCH PISTON - INNER PART OF ITEM LL PLATE, END 2 9 LL SNAP RING, END PLATE 2 10 LL PLATE, CLUTCH PISTON WEAR 2 11 LL DISC SPRING ASSEMBLY INCL. 5 WASHERS 2 12 LL RETAINER, SNAP RING 2 13 LL SNAP RING, RETAINER 2 14 LL DISC, OUTER (6 FORWARD - 6 REVERSE) LL DISC, INNER (6 FORWARD - 6 REVERSE) LL BEARING, CLUTCH GEAR THRUST 4 17 LL WASHER, CLUTCH GEAR THRUST 8 18 LL BEARING, TURBINE SHAFT 1 19 LL BEARING, CLUTCH GEAR 4 20 LL SPACER, CLUTCH GEAR BEARING 2 21 LL GEAR, REVERSE CLUTCH 1 22 LL GEAR, FORWARD CLUTCH 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-49

50 CLARK TRANSMISSION (3RD SHAFT GROUP, LL ) ASSEMBLY, LL PAGE 2-50

51 CLARK TRANSMISSION (3RD SHAFT GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL RD SHAFT, DRUM & PLUG ASSEMBLY 1 2 LL BEARING, ROLLER 1 3 LL BEARING & SEAL ASSEMBLY 1 4 LL WASHER, BEARING SUPPORT 1 5 LL SLEEVE, OIL DISTRIBUTOR 1 6 LL SCREW, SLEEVE RETAINING 1 7 LL RING, PISTON 2 8 LL PISTON & SEALS ASSY INCL. ITEMS 9 AND LL SEAL, CLUTCH PISTON, OUTER PART OF ITEM LL SEAL, CLUTCH PISTON, INNER PART OF ITEM LL DISC, OUTER 5 12 LL DISC, INNER 5 13 LL PLATE, END 1 14 LL SNAP RING, END PLATE 1 15 LL PLATE, CLUTCH PISTON WEAR 1 16 LL DISC SPRING ASSEMBLY INCL. 5 WASHERS 1 17 LL RETAINER, SNAP RING 1 18 LL SNAP RING, RETAINER 1 19 LL BEARING, THRUST NEEDLE ROLLER 2 20 LL WASHER, CLUTCH GEAR THRUST 4 21 LL SNAP RING, EXTERNAL 3 22 LL BEARING, 3RD CLUTCH GEAR 2 23 LL GEAR, 3RD CLUTCH 1 24 LL GEAR, FIRST DRIVE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-51

52 CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL ) ASSEMBLY, LL PAGE 2-52

53 CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ST AND 2ND SHAFT, DRUM, PLUG AND SEAL ASSY 1 2 LL BEARING, ROLLER 1 3 LL BEARING & SEAL ASSEMBLY 1 4 LL RING, PISTON 2 5 LL PISTON & SEALS ASSY INCL ITEMS 6 AND LL SEAL, CLUTCH PISTON OUTER PART OF ITEM LL SEAL, CLUTCH PISTON INNER PART OF ITEM LL PLATE, END 2 9 LL SNAP RING, END PLATE 2 10 LL PLATE, CLUTCH PISTON WEAR 2 11 LL DISC SPRING 2ND ASSY INCL. 5 WASHERS 1 12 LL DISC SPRING 1ST ASSY INCL. 7 WASHERS 1 13 LL RETAINER, SNAP RING 2 14 LL SNAP RING, RETAINER 2 15 LL BEARING, CLUTCH GEAR THRUST 4 16 LL WASHER, CLUTCH GEAR THRUST 8 17 LL SNAP RING, 2ND CLUTCH GEAR HUB 2 18 LL SLEEVE, OIL DISTRIBUTOR 1 19 LL SCREW, SLEEVE RETAINING 1 20 LL DISC, OUTER (1ST) LL DISC, INNER (1ST) LL DISC, OUTER (2ND) 5 23 LL DISC INNER (2ND) 5 24 LL BEARING, CLUTCH GEAR 4 25 LL GEAR, 1ST CLUTCH 1 26 LL GEAR, 2ND CLUTCH 1 27 LL GEAR, 3RD DRIVEN 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-53

54 CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL ) ASSEMBLY, LL PAGE 2-54

55 CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SHAFT, OUTPUT 1 2 LL BEARING, OUTPUT SHAFT 2 3 LL SLEEVE, OIL SEAL 2 4 LL O-RING, OIL SEAL SLEEVE 2 5 LL SEAL, OUTPUT SHAFT OIL 2 6 LL SNAP RING, OUTPUT SHAFT BEARING 4 7 LL SNAP RING, GEAR & BEARING RETAINING 2 8 LL OUTPUT FLANGE & PLUG ASSEMBLY INCL ITEM LL PLUG, FLANGE PART OF ITEM LL GEAR, OUTPUT SHAFT 1 PAGE 2-55

56 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL ) ASSEMBLY, LL PAGE 2-56

57 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SOLENOID ASSEMBLY INCL. ITEMS 2 THRU LL CARTRIDGE, VALVE, 4 WAY INCL. ITEM 3 THRU LL O-RING, CARTRIDGE, PART OF ITEM LL O-RING, CARTRIDGE, PART OF ITEM LL O-RING, CARTRIDGE, PART OF ITEM LL O-RING, CARTRIDGE PART OF ITEM LL O-RING, COIL TO CARTRIDGE PART OF ITEM LL COIL, SOLENOID (12V) PART OF ITEM LL O-RING NUT TO COIL PART OF ITEM LL NUT, VALVE CARTRIDGE RETAINER PART OF ITEM LL COVER, PROTECTIVE 1 12 LL SCREW, COVER 2 13 LL LOCKWASHER, COVER SCREW 2 14 LL HOUSING, MODULATOR VALVE 2 15 LL O-RING, MODULATOR HOUSING 2 16 LL SPRING, INNER 2 17 LL SPRING, MIDDLE 2 18 LL SPRING, OUTER 2 19 LL SLEEVE MODULATION VALVE 2 20 LL O-RING, SLEEVE 2 21 LL PIN, STOP 2 22 LL SPOOL, ACCUMULATOR 2 23 LL SPOOL, REGULATOR 2 24 LL SPRING, MODULATOR VALVE 2 25 LL RETAINER, SPRING 2 26 LL SPACER, SPRING 2 27 LL PIN, UPPER 2 28 LL PIN, LOWER 2 29 LL PLUG, SOLENOID BORE 1 30 LL O-RING, PLUG 1 31 LL O-RING, PLUG 1 32 LL O-RING, PLUG 1 PAGE 2-57

58 CLARK TRANSMISSION (DRIVE PLATE GROUP, LL ) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 DRIVE PLATE ASSEMBLY INCL. IN ITEM 6 N. S. S. 2 PLATE, DRIVE INCL, IN ITEM 6 N. S. S. 3 LL RING, DRIVE PLATE BACKING 1 4 LL SCREW, DRIVE PLATE MOUNTING 6 5 LL LOCKWASHER, DRIVE PLATE MOUNTING SCREW 6 6 LL KIT, DRIVE PLATE INCLUDING ITEM 1 THRU 5 5 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-58

59 NOTES PAGE 2-59

60 SHIFTER ASSEMBLY, LL PAGE 2-60

61 NOTES: 1. APPLY ITEM 8 TO ITEM 2 PRIOR TO ASSEMBLY % CHECK FOR PROPER OPERATION. 3. HOBBS P/N AND DATE CODE TO BE STAMPED IN AREA SHOWN. LETTERS.2.03 HIGH. 4. TORQUE REQUIREMENT TO CHANGE SPEEDS TO BE IN. LB. ( N M) 5. TORQUE REQUIREMENT TO CHANGE DIRECTIONS TO BE 22 7 IN. LBS ( N M) 6. TORQUE REQUIREMENT TO DISENGAGE NEUTRAL DETENT IN. LBS. ( N M) 7. CRITICAL CHARACTERISTIC. NO SPC DATA REQUIRED. 8. ROTATE KNOB TO 1ST SPEED. CENTER WHITE LINE OF COLLAR ON NO. 1. TIGHTEN SET SCREW TO IN. LBS. ( N M) 9. A. MATING CONNECTOR -LL B. CONNECTOR TERMINAL -LL OPTIONAL TERNIMAL -LL C. CONNECTOR WEDGE-LL D. SEALING PLUG -LL EXTENDO SHIFTER ASSEMBLY, LL LEGEND F FORWARD POSITION N NEUTRAL POSITION R REVERSE POSITION 1 FIRST GEAR POSITION 2 SECOND GEAR POSITION 3 THIRD GEAR POSITION SW1 SW2 NEUTRAL SWITCH SW3 SW4 DIRECTION SELECTOR SWITCH SPEED SELECTOR SWITCH SPEED SELECTOR SWITCH SHIFTER ASSEMBLY, LL REF PART NUMBER DESCRIPTION REQ'D REPLACE COMPLETE ASSEMBLY PAGE 2-61

62 SPICER AXLE (MODEL 25S34HD) ASSEMBLY, LL FRONT AXLE SHOWN PAGE 2-62

63 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CARRIER SUB ASSEMBLY (INCLUDES ITEM 26 & 27) 1 2 LL BEARING CUP, ROLLER 1 3 LL BEARING CONE, ROLLER 1 4 LL SHIM 1 5 LL SPIRAL BEVEL GEAR & PINION ASSEMBLY (INCLUDES ITEM 23) 1 6 LL SPACER 1 7 LL BEARING CUP, ROLLER 1 8 LL BEARING CONE, ROLLER 1 9 LL THRUST WASHER, BEARING 1 10 LL SEAL, OIL 1 11 LL DEFLECTOR, SEAL 1 12 LL END YOKE (SEE ITEM 148) 1 13 LL WASHER, PINION NUT 1 14 LL NUT, PINION 1 15 LL DIFFERENTIAL STANDARD CASE (SEE ITEM 147) 1 16 LL THRUST WASHER 2 17 LL DIFFERENTIAL GEAR (SEE ITEM 149) 2 18 LL THRUST WASHER 2 19 LL DIFFERENTIAL PINION (SEE ITEM 149) 2 20 LL SHAFT, DIFFERENTIAL STD. & T/L(SEE ITEM 150) 1 21 LL PIN, ROLL 1 22 LL BEARING CONE, ROLLER 2 23 LL SPIRAL BEVEL GEAR & PINION ASSEMBLY (INCLUDED IN ITEM 5) 1 24 LL DRIVE GEAR SCREW LL BEARING CUP, ROLLER 2 26 LL DIFFERENTIAL BEARING CAP (PART OF ITEM 1) 2 27 LL HEX BOLT 4 28 LL RING, ADJUSTING 2 29 LL CLIP, ADJUSTING RING 2 30 LL FLAT WASHER 2 31 LL BOLT, HEX 2 32 LL COVER, CARRIER 1 33 LL FLAT WASHER LL BOLT, HEX LL PLUG, PIPE, INTERNAL DRIVE 1 PAGE 2-63

64 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 36 LL PLUG, PIPE, INTERNAL DRIVE 1 37 LL SPRING, COMPRESSION LL GLIDE RING, INNER 2 39 LL RING, O, INNER 2 40 LL PISTON, PARK 2 41 LL O-RING, OUTER 2 42 LL GLIDE RING, OUTER 2 43 LL YOKE CENTER (SEE ITEM 156 & 158) 2 44 LL CROSS U JOINT (SEE ITEM 155) 4 45 LL SEAL ASSEMBLY LL BEARING RACE ASSEMBLY U-JOINT LL RING, SNAP LL INNER YOKE SHAFT (SEE ITEM 152 LEFT SIDE) 1 48A LL INNER YOKE SHAFT (SEE ITEM 157 RIGHT SIDE) 1 49 LL HOUSING, AXLE (SEE ITEM 151) 2 49A LL BUSHING, BRONZE 2 50 LL RETAINER, BEARING RING 2 51 LL BEARING, BALL SINGLE ROW 2 51A LL TUBE, OIL BAFFLE 2 52 LL BEARING, BALL SINGLE ROW 2 53 LL O-RING 2 54 LL RETAINER, AXLE SHAFT 2 55 LL SEAL, OIL 2 56 LL SET SCREW 4 57 LL RING, GLIDE, OUTER 2 58 LL O-RING, OUTER 2 59 LL PISTON, SERVICE 2 60 LL O-RING, INNER 2 61 LL PLATE, LINING STOP LL FRICTION DISC ASSEMBLY 8 63 LL FLAT WASHER LL BOLT, HEX LL SEAT, INSERT 8 66 LL SCREW, BLEEDER 4 67 LL FITTING, HYDRAULIC BRAKE 4 68 LL SEAL, OIL 2 PAGE 2-64

65 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 69 LL RING, SNAP 2 70 LL YOKE, END (SEE ITEM 154) 2 71 LL SEAL, OIL 2 72 LL SEAL, OIL 2 73 LL BUSHING, SPINDLE 2 74 LL SCREW, SET 2 75 LL NUT, HEX 2 76 LL O-RING 4 77 LL BUSHING, SYNTHETIC 1 78 LL FITTING, GREASE 4 79 LL BOLT, HEX LL FLAT WASHER LL CAP, KING PIN 4 82 LL SHIM, KING PIN AR 83 LL KNUCKLE, STEERING, RIGHT SIDE (SEE ITEM 159) 1 84 LL KNUCKLE, STEERING, LEFT SIDE (SEE ITEM 160) 1 85 LL RETAINER, GREASE 4 86 LL CUP, BEARING 4 87 LL CONE, BEARING 4 88 LL SEAL, GREASE 4 89 LL SEAL, OIL 2 90 LL CONE, BEARING, ROLLER INNER 2 91 LL CUP, BEARING ROLLER, INNER 2 92 LL WHEEL, BOLT LL HUB, WHEEL (SEE ITEM 163) 2 94 LL NUT, WHEEL LL ROLLER, BEARING CUP, OUTER 2 96 LL ROLLER, BEARING CONE, OUTER 2 97 LL RING, SNAP 2 98 LL HUB, PLANETARY 2 99 LL GEAR, PLANETARY RING (SEE ITEM 161) 2 100A LL SHIM,.003 AR 100B LL SHIM,.002 AR 100C LL SHIM,.005 AR 100D LL SHIM,.010 AR 100E LL SHIM,.020 AR PAGE 2-65

66 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 100F LL SHIM,.030 AR 101 LL PLATE, RETAINING LL BOLT, HEX LL GEAR, INPUT LL GEAR, PLANET LL RING, SNAP LL SHAFT, PLANET GEAR LL WASHERS, DRIVE FLANGE LL BEARINGS, NEEDLE LL THRUST WASHERS LL FLANGE, PLANETARY DRIVE (SEE ITEM 162) LL SCREW, SOCKET HEAD LL PLUG, PIPE LL SEAL, GREASE LL THRUST WASHER, BEARING LL BUSHING, SPINDLE LL O-RING LL PIN, LOCATING LL BEAM, TRUNNION REAR (SEE ITEM 166) LL BEAM, TRUNNION, FRONT (SEE ITEM 165) LL FITTING, GREASE LL VENT LL CYLINDER ASSEMBLY, STEERING LL FLAT WASHER LL BOLT, HEX LL SOCKET ASSEMBLY LL WIRE, LARGE RETAINING LL BOOT LL WIRE, SMALL RETAINING LL NUT, JAM LL PIN, CLEVIS LL ARM, STEERING LL WASHER LL RING, SNAP LL WIPER (SEE ITEM 167) LL U-CUP (SEE ITEM 167) 2 PAGE 2-66

67 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 136 LL RING, WEAR (SEE ITEM 153) LL CASE ASSEMBLY LL RING, BACK-UP (SEE ITEM 167) LL O-RING (SEE ITEM 167) LL WIRE, RETAINER LL CAPSCREW LL RING, WEAR (SEE ITEM 167) LL PISTON SEAL (SEE ITEM 167) LL EXPANDER (SEE ITEM 167) LL PISTON SHAFT ASSEMBLY LL CYLINDER HEAD LL CASE ASSEMBLY (INCLUDES ITEM 15 THRU 21) LL END YOKE ASSEMBLY (INCLUDES ITEM 11, 12 & 13) LL KIT, SIDE GEAR & PINION GEAR (INCLUDES 17 & 19) LL KIT, DIFFERENTIAL CASE INNER PARTS (INCLUDES 16 THRU 20) LL AXLE HOUSING (INCLUDES ITEM 49A) LL YOKE SHAFT ASSEMBLY (INCLUDES ITEM 48, 50 THRU 55, LEFT SIDE (SEE ITEM 156) LL BEARING RETAINING ASSEMBLY (INCLUDES 50 THRU 55) LL END YOKE ASSEMBLY (INCLUDES ITEMS 69 & 72) LL CROSS ASSEMBLY - U-JOINT (INCLUDES 44 & 45) LL LEFT SIDE SHAFT & JOINT ASSEMBLY (INCLUDES ITEMS 43 THRU 48, 50 THRU 55, & 68 THRU 72) LL YOKE SHAFT ASSEMBLY (INCLUDES ITEM 48A, 50 THRU 55) LL RIGHT SIDE SHAFT & JOINT ASSEMBLY (INCLUDES ITEMS 43 THRU 47, 48A, 50 THRU 55, & 68 THRU 72) LL RIGHT SIDE KNUCKLE ASSEMBLY (INCLUDES ITEMS 72 THRU 75, 77, & 83) LL LEFT SIDE KNUCKLE ASSEMBLY (INCLUDES ITEMS 72 THRU 75, 77 & 84) LL RING GEAR ASSEMBLY (INCLUDE 97, 98 & 99) LL PLANETARY GEAR ASSEMBLY (INCLUDES ITEM 104 THRU 110) LL HUB ASSEMBLY (INCLUDES ITEMS 89 THRU 93, 95) LL WHEEL END ASSEMBLY (INCLUDES ITEMS 160, 161, 163, 96, 100A, THRU 100F, 101, 134, 103 & 111) 2 PAGE 2-67

68 SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 165 LL FRONT TRUNNION ASSEMBLY (INCLUDES ITEMS 115 THRU 117 & 120) LL REAR TRUNNION ASSEMBLY (INCLUDES ITEMS 115, THRU 117 & 120) LL KIT, STEERING CYLINDER SEAL (INCLUDES 134 THRU 136, 138, 139, & 142 THRU LL CARRIER ASSEMBLY (INCLUDES ITEMS 1 THRU 36) 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE /19/01 ITEM CHANGE REPLACES LL PAGE 2-68

69 WHEEL WELDMENT, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL RIM BASE 1 2 LL DISH 1 3* AL WHEEL WELDMENT 1 PAGE 2-69

70 WHEEL AND TIRE ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL TIRE 1 2 AL WHEEL WELDMENT 1 3 LL VALVE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-70

71 NOTES PAGE 2-71

72 DRIVE SHAFT INSTALLATION, AL PAGE 2-72

73 DRIVE SHAFT INSTALLATION, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL FRONT AXLE DRIVE SHAFT ASSEMBLY 1 2 LL REAR AXLE DRIVE SHAFT ASSEMBLY 1 3 LL BOLT, 3/8-24 UNF, GR8 16 (TORQUE TO FT-LB) LL CROSS & BEARING KIT (NOT SHOWN) (INCLUDED IN ASSEMBLIES) SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE 1 10/12/99 ITEM CHANGE REPLACED BL /12/99 ITEM CHANGE REPLACED BL /31/00 ADDED ITEM ADDED ITEM 1-2 3/31/00 ITEM CHANGE REVERSED ITEMS 1 & 2 PAGE 2-73