Illustrated Parts Manual

Transcription

1 Illustrated Parts Manual Model 0 P/N - 0 Revised May, 00

2

3 EFFECTIVITY PAGE May, 00 - A - Revised Manual 0 0 i

4 EFFECTIVITY PAGE -ii 0 0

5 Table of Contents 0 Origin / Page SECTION 1 MAIN FRAME AND COVERS Main Frame Covers And Guards SECTION OPERATOR S CAB AND CONTROLS Open Cab - Outer Panels....1 Open Cab - Inner Console & Dash Panel.... Operator s Seat And Seat Belt.... Operator s Seat And Seat Belt (Optional).... Mirrors.... Throttle Pedal Control (Cummins) Throttle Pedal Control (Perkins)....1 Service Brake Pedal Mounting....1 Joystick Mounting....1 Steering Column, Steering Wheel & Shifter....1 Cab Door (Optional)....1 Closed Cab - Outer Panels (Optional).... Closed Cab - Inner Console & Dash Panel (Optional).... Cab Heater (Optional).... Front Windshield Wiper (Optional).... Skylight Windshield Wiper (Optional)....1 Rear Window & Rear Windshield Wiper (Optional).... Soft Cab Enclosure (Optional).... Fenders (Optional).... SECTION DRIVE TRAIN Drive Shaft - Transfer Box To Front Axle....1 Drive Shaft - Transfer Box To Rear Axle.... Drive Shaft - Transmission To Transfer Box.... Transfer Box Housing And Covers.... Transfer Box Gears And Shafts.... Axle Housing - Front Axle Axle Housing - Rear Axle....1 Steer Cylinder And Swivels - Front Axle....1 Steer Cylinder And Swivels - Rear Axle....1 Differential Assembly - Front Axle....1 Bevel Gear And Pinion Set - Front/Rear Axles....1 Brake Assembly - Front Axle.... Brake Assembly - Rear Axle.... Reduction Gears - Front/Rear Axles.... Page Wheel Hub Assembly - Front/Rear Axles... Axle Shafts - Front/Rear Axles...1 Differential Assembly - Rear Axle... Transmission Case, Plate & Converter Housing ( Speed)... Torque Converter And Drive Plates ( Speed)... Charging Pump, Drive, Filter & Reverse Idler ( Speed)... Forward And Reverse Shaft Group ( Speed)...1 First And Second Shaft Group ( Speed)... High, Third And Output Shaft Group ( Speed)... Output Shaft Group ( Speed)... Electric Control Group ( Speed)... Wheels And Tires...1 Transmission & Transfer Box Mounting... SECTION POWER PLANT Engine Mounting - Cummins (S/N 1 and Before)...1 Engine Mounting - Cummins (S/N and After)... Radiator And Oil Cooler (Cummins)... Exhaust System (Cummins)... Air Cleaner (Cummins)... Fuel System (Cummins)...11 Engine Mounting (Perkins Natural & Turbo)...1 Radiator And Oil Cooler (Perkins Natural & Turbo)...1 Exhaust System (Perkins Natural & Turbo)...1 Air Cleaner (Perkins Natural & Turbo)...1 Fuel System (Perkins Natural & Turbo)...1 Cold Start Kit (Cummins)... SECTION HYDRAULIC CIRCUITS Power Steering Circuit...1 Unloader Valve Circuit... Boom Raise/Lower & Extend/Retract Circuit... Attachment Tilt And Slave Circuit... T of C 1

6 Page Frame Tilt & Stabilizer Circuit (S/N and Before).... Frame Tilt & Stabilizer Circuit (S/N and After) Service Brake & De-Clutch Circuit....1 Valve Plate Assy. w/o Aux. Hydraulics....1 Valve Plate Assy. w/ Aux. Hydraulics....1 Transmission Cooling Circuit (Cummins)....1 Transmission Cooling Circuit (Perkins)....1 Auxiliary Hydraulic Circuit (Optional).... Joystick Circuit.... SECTION HYDRAULIC COMPONENTS Main Pump....1 Directional Control Valves.... Unloader Valve.... Slave Cylinder.... Frame Tilt/Stabilizer Cylinder.... Attachment Tilt Cylinder Hoist Cylinder....1 Extend Cylinder....1 Swing Carriage Cylinder (Optional)....1 Side Tilt Carriage Cylinder (Optional)....1 Hydraulic Reservoir....1 Main Control Valve (Boom Raise/Lower & Extend/Retract Sections).... Main Control Valve (Attachment Tilt & Frame Tilt Sections).... Page SECTION BOOM AND ATTACHMENTS Inner Boom....1 Intermediate Boom.... Outer Boom.... Boom Extend Chain.... Boom Retract Chain.... Quick Attach Carriage Carriage (Optional)....1 Carriage (Optional)....1 Swing Carriage (Optional)....1 Side Tilt Carriage (Optional) Ft. Truss Boom (Optional).... Utility Bucket (Optional).... Sheet Material Handler (Optional).... PART NUMBER INDEX SECTION ELECTRICAL Electrical System - Cab Harness (S/N and Before)....1 Electrical System - Cab Harness (S/N 0 and After).... Electrical System - Engine Harness.... Electrical System - Closed Cab.... Lighting System (Optional).... SECTION DECALS AND PAINT Decals And Paint (Early Production) Decals And Paint (Current Production) T of C 0 Origin /

7 Table of Contents Page Page 0 Origin / T of C

8 SECTION 1 MAIN FRAME AND COVERS MAIN FRAME Hoist Cylinder Orient Fracture In Bearing Race at Clock Position Shown For Each Application 0 Boom Pivot Frame Tilt Cylinder Stabilizer Cylinder Slave Cylinder See Kits 0 Torque Item to 0 lb/ft. ( Nm) See Kits Apply Item to Item 0 PH Kit 0 1 PF PS Rev /

9 MAIN FRAME Item No. Part Number Qty. Description 1 Call Factory 1 Frame, Main 001 Fitting, Lube, 1/ Self Tapping 11 1 Nut, Hex Lock Washer, Flat 1" Bearing, Self Align 1-1/" I.D Fitting, Lube, 0 1/ Self Tapping 01 Spacer 1 1 Counterweight 00 HHCS, 1- x " Gr. Pin, Cylinder Mount 1. Dia HHCS, /1-1 x -1/" 1 0 Nut, Hex Lock /1-1 1 HHCS, /- x 1" Washer, Flat /" Hardened 1 1 Anchor, Cylinder Axle, Rear 1 1 Plate, Anchor 1 0 Nut, Hex Lock /- 1 HHCS, /- x -1/" Gr Washer, Flat /" Hardened 1 0 Nut, Hex Lock Elastic / Mount, Cab 0 HHCS, 1- x " Gr. 0 AR Shim 0 Washer, Flat SAE 1" 11 Conduit, 1" I.D. x 1-1/" 01 Washer, 1" Hardened 00 1 Axle, Front 0 1 Bumper Washer, Flat 1/" Washer, Lock 1/" 0 HHCS, 1/-1 x 1-1/" 1 1 Hydraulic Reservoir/Engine Mount 11 1 Conduit, /" (0" Cut to Fit) 0 1 Nut, Hex Lock 1/-1 1 Pin, Hoist Cylinder Mount " Dia. 0 1 HHCS, 1/-1 x " 00 1 Bearing, Self Align " I.D Bearing, Self Align -1/" I.D HHCS, M-1, x 1mm 1 11 Conduit, 1" I.D. x 1-1/" 0 AR Adhesive Sealant KITS 1 1 Kit, Tie Down (S/N 0 and Before) 1. 0 Rev /

10 COVERS AND GUARDS PS Rev /

11 COVERS AND GUARDS Item No. Part Number Qty. Description Hood, Engine 1 1 Hinge, Hood - Rear 11 Moulding, Black " Long 01 Washer, Flat /" Narrow 00 HHCS, 1/-0 x 1" 11 1 Hinge, Hood - Front 11 Retainer Ring, Latch Moulding, Black 1" Long 0 1 Latch w/key (Includes Item ) 0 AR Key Spring, Clip 1 00 Ball Stud - 1mm 1 0 Washer, Flat /1" 1 0 Nut, Hex Lock Elastic / Spring, Gas Support, Cover 1 0 HHCS, /1-1 x 1-1/" 1 00 Pin, Cotter 1 Pin, Clevis /" Dia Panel, Engine 1 0 HHCS, /-1 x 1-/" Gr HHCS, /1-1 x 1" Washer, Lock /1" 1 1 Cover, Engine, Rear 00 Nut, Retainer /1-1 0 Nut, Hex Lock Elastic / Cover, Engine, Front 0 HHCS, /1-1 x 1/" 11 1 Bracket, Cover - Front Bracket, Cover - Rear 1 11 Striker, Rear Door 01 1 Spring, Gas 00 Ball Stud - mm 1 1 Cover, Rear 1 Latch, Adjustable Trigger 011 Washer, Flat 1/" Heavy 0 Nut, Hex Lock Elastic 1/-1 0 HHCS, 1/-1 x 1-1/" 0 Washer, Flat SAE Light 1/" 0 0 Nut, Hex Lock Elastic 1/ Washer, Flat 1/" 011 HHCS, 1/-0 x -1/" Gr. 11 Hook, Rubber 11 Bracket, Anchor 11 Bracket, Hook 0 Screw, Slotted Pan Hd. #- x /" 0111 Washer, Flat # 0 Nut, Hex Lock Elastic # Rev /

12 SECTION OPERATOR S CAB AND CONTROLS OPEN CAB - OUTER PANELS S/N and Before Torque to 0 lb/ft. (0 Nm) PF00 PS Rev /

13 OPEN CAB - OUTER PANELS Item No. Part Number Qty. Description Operator s Protective Structure - ROPS/FOPS Headliner 1 Panel, Cab Rear 01 BHCS, /1-1 x 1" (S/N and Before) BHCS, /1-1 x 1" (S/N and After) 1 Washer, Flat Plastic /1" (S/N and Before) Washer, Flat Plastic /1" (S/N and After) 00 1 Nut, Retaining / HHCS, /1-1 x 1" 000 Washer, Lock /1" 011 Washer, Rebound 1 Panel, Cab Rear LH Washer, Flat /1" 1 0 Nut, Hex Lock Elastic / BHCS, 1/-0 x /" Holder, Owner/Operator Manual 1 00 Washer, Flat 1/" 1 0 Nut, Hex Lock Elastic 1/ Mat, Floor 1 Screw, Self Drilling #1-1 x 1" (S/N and Before) 1 1 Panel, Cab Front LH (S/N and Before) 1 1 Panel, Cab Front LH (S/N and After) 0 0 Isolator, Cab 1 11 Washer, Rebound HHCS, /- x -/" Gr. 00 Washer, Lock /" 1 Panel, Cab Front 11 1 Kit, Mesh Plate - Right Side (Includes Urethane & Installation Instructions) 0 AR Adhesive, Oz Spray Can (For Item 1). 0 Rev /

14 OPEN CAB - INNER CONSOLE & DASH PANEL Torque to - lb/ft (-11 Nm) PS Rev /

15 OPEN CAB - INNER CONSOLE & DASH PANEL Item No. Part Number Qty. Description 1 1 Dash, Front 00 Nut, Retaining /1-1 1 Cover, Lower Dash Screw, Self Drilling #1-1 x 1" 01 HHCS, Slotted #- x 1" 0 Spacer 0 Washer, Fender 0 Nut, Hex Lock Elastic #- 01 Nut, Well #- x 1/" Long BHCS, #- x /" Holder, Load Chart 1 1 Support, Console Washer, Rebound 1 0 Nut, Hex Lock Elastic / Washer, Flat /1" Washer, Lock /1" 1 0 HHCS, /1-1 x 1-1/" 1 1 Armrest 1 1 Tool Bin, Rear HHCS, /1-1 x " Ring, Retaining 00 1 Washer, Flat 1/" 11 1 Conduit, 1/ x " Long 11 1 Conduit, 1/ x -1/" Long. 0 Rev /

16 OPERATOR S SEAT AND SEAT BELT Torque to 0 lb/ft ( Nm) 1 0 Kit 1 PF01 1 PF01 Kit Items 0 thru Not Required On Early Production Cabs With A Threaded Hole For Tether Mounting PS0. 0 Rev /0

17 OPERATOR S SEAT AND SEAT BELT Item No. Part Number Qty. Description Seat Boot, 0/mm (Not Shown) 00 1 Adjuster, " (Not Shown) Damper (Not Shown) 001 Rollers, Up Stop Bumper/Down Stop Bumper- /1" Dia.(Not Shown) Springs and Cable (Not Shown) Hanger Knob Tension Shaft (Not Shown) Cushion/Pan Assembly Kit (Not Shown) 1 Tether 01 Spacer Seat Belt Assembly - " Retractable (Includes Items 1 thru 1) 1 NSS Washer 1 NSS 1 Hex Hd Capscrew 1 NSS 1 Hex Hd Capscrew 1 NSS Nut, Hex Support, Seat 1 00 HHCS, /1-1 x 1" Gr Washer, Flat /1" Narrow 1 0 Nut, Hex Lock Elastic / Nut, Hex Jam / Washer, Flat /" 011 Washer, Rebound 0 Nut, Hex Lock Elastic / Seat Belt Assembly - " Retractable (Includes mounting hardware) 01 1 Seat Belt Assembly - " Non-Retractable. 0 Rev /0

18 OPERATOR S SEAT AND SEAT BELT (Optional) Torque to 0 lb/ft ( Nm) 1 PF01 Kit 1 Items 11 thru 1 Not Required On Early Production Cabs With A Threaded Hole For Tether Mounting Kit PF01 PS0. 0 Rev /

19 OPERATOR S SEAT AND SEAT BELT (Optional) Item No. Part Number Qty. Description Seat, Deluxe Cloth with Supension 0 1 Seat, Deluxe Vinyl with Supension 1 Tether 01 Spacer 00 1 Seat Belt Assembly - " Retractable (Includes Items thru ) NSS Nut, Hex NSS Hex Hd Capscrew NSS Washer, Flat 00 HHCS, /1-1 x 1" Gr. 0 Washer, Flat /1" Narrow 0 Nut, Hex Lock Elastic / Nut, Hex Jam / Washer, Flat /" Washer, Rebound 1 0 Nut, Hex Lock Elastic / Seat Belt Assembly - " Retractable (Includes mounting hardware) Seat Belt Assembly - " Non-Retractable. 0 Rev /

20 MIRRORS CLOSED CAB ONLY PS01. 0 Rev /

21 MIRRORS Item No. Part Number Qty. Description Mirror Head, Convex 1 1 Arm Assembly, Mirror 0 HHCS, M-1 x 1mm 00 A/R Washer, Lock M (Qty for Open Cab, Qty for Closed Cab) 0 Washer, Flat SAE 1/" Light 1 Mirror, Rear View 0 1 Arm Assembly, Mirror 0 HHCS, M-1 x 1mm 1 1 Kit, RH Mirror - Optional (Includes Item, 11 & 1) 0 Screw, Slotted Round Hd. #- x /" Washer, Lock # Mirror Assembly, Rear View Bracket, Mirror (Closed Cab Only) HHCS, M-1 x 1mm (Closed Cab Only) Nut, Hex M-1 (Closed Cab Only). 0 Rev /

22 THROTTLE PEDAL CONTROL (Cummins) PS Origin /

23 THROTTLE PEDAL CONTROL (Cummins) Item No. Part Number Qty. Description Pedal, Throttle (Includes Item ) 01 1 Bellows, Throttle Pedal 01 HHCS, 1/-0 x 1-1/" 000 Washer, Lock 1/" 0 Washer, Flat SAE 1/" 00 Nut, Hex Jam 1/- NF Spring, Extension 0 1 Cable, Throttle 0 Screw, Slotted Pan Hd. #- x /" 1 Clamp, Cable 11 0 HHCS, M x 1mm 1 00 Washer, Lock M Rod End 1/- Thd Extension, Throttle Lever Nut, Hex Lock Elastic 1/- NF 1 00 HHCS, M1x1. x 0mm PC, 1 00 Washer, Lock M Bracket, Throttle Cable Nut, Hex # Washer, Lock #.1 0 Origin /

24 THROTTLE PEDAL CONTROL (Perkins) Throttle Lever For Reference Only 1 PS Rev /

25 THROTTLE PEDAL CONTROL (Perkins) Item No. Part Number Qty. Description Pedal, Throttle (Includes Item ) 01 1 Bellows, Throttle Pedal 01 HHCS, 1/-0 x 1-1/" 000 Washer, Lock 1/" 0 Washer, Flat SAE 1/ Narrow 00 Nut, Hex Jam 1/- NF Spring, Extension 0 1 Cable, Throttle 1 1 Bracket, Throttle 0 Screw, Slotted Pan Hd. #- x /" Shim 1 1 Clamp, Cable Washer, Lock # Nut, Hex # Rod End 1/- Thd Nut, Hex Lock Elastic 1/- NF.1 0 Rev /

26 SERVICE BRAKE PEDAL MOUNTING See Directional Control Valves 1 PS Rev /

27 SERVICE BRAKE PEDAL MOUNTING Item No. Part Number Qty. Description 1 1 Pedal, Service Brake 0 Nut, Hex Lock Elastic 1/-1 00 Washer, Flat 1/" 11 Pivot, Brake Pedal 0 HHCS, M-1, x 0mm 00 Washer, Lock M 0 HHCS, 1/-1 x " 011 Washer, Flat 1/" Narrow.1 0 Rev /

28 JOYSTICK MOUNTING 1 Torque to lb/ft (11 Nm) Places Front Dash for Reference Only PS Rev 1/00

29 JOYSTICK MOUNTING Item No. Part Number Qty. Description Joystick Assembly (Includes Item and ) 1 1 Handle Assembly 0 1 Rubber Boot 00 Flange Hd. Capscrew 1/-0 x /" 000 Washer, Lock 1/".1 0 Rev 1/00

30 STEERING COLUMN, STEERING WHEEL & SHIFTER Power Steering Valve See Directional Control Valves PS Rev /0

31 STEERING COLUMN, STEERING WHEEL & SHIFTER Item No. Part Number Qty. Description Cover, Horn Button 1 1 Nut, Thin M1-1, Wheel, Steering 0 Screw, Hex Socket Hd. #- x 1-1/" 1 Cover, Steering Column, Bottom 11 1 Steering Column (Includes Item thru ) 00 1 Gas Spring - Steering Column 00 1 Boot, Tilt Lever Knob, Tilt Steering 000 Washer, Lock # Nut, Hex # Switch, Transmission Shift Control Spacer, Transmission Shifter Washer, Lock /" 1 0 Screw, Hex Socket Hd. /-1 x 1" 1 Nut, J #- 1 Screw, Button Hd. #- x /" 1 1 Cover, Steering Column, Top 0 Rev /0.0

32 .1 CAB DOOR (Optional) PS Origin /

33 CAB DOOR (Optional) Item No. Part Number Qty. Description Door Assembly - Closed Cab (Includes Items -0) 00 1 Seal, Bulb 0, 1" Long 0 1 Grommet, / OD x 1/ ID 0 1 Screw, 1/-0 x /" 00 Screw, 1/-0 x /" Whizlock 0 1 Handle, Door - Inside 0 1 Latch, Door 00 Screw, Pan Hd #-1 x /" 01 1 Latch, Paddle - RH Black 0 1 Strap, Door Restraint Door Seal w/flap - 0" 1 0 Retainer, Push On - /1" Rod Bolt, Hex /1-1 x 1" Gr Nut, Hex /1-1 Gr Yellow Washer, Lock.1 x. x.0 Thick Washer, Flat.1 x.0 x.00 Thick Door Hinge, Top Door Hinge, Center Door Hinge, Bottom Window Assembly-LH Door Door Panel, Interior 01 1 Door Panel, Exterior 0 1 Release Rod, Exterior 0 1 Release Rod, Interior 0 1 Pocket, Interior Door Panel 0 1 Switch, Electric Window 0 1 Wire Harness, LH Door 0 1 Hinge, Top 0 1 Hinge, Center Hinge, Bottom 1 00 Washer, Hinge Brass 01 Screw, Flat Hd Hex Drive 1/-0 x 1-1/" 0 1 Retainer, Clip On 0 Screw, Truss Hex Drive 1/-0 x /" 0 U-Nut, 1/ Seal, D Type Bulb.1 x. x " 0 Screw, Flat Head 1/-0 x /" 0 1 Grommet, / ID x / OD 0 Washer, Flat.1 x 1.0 x.0 Thick Key Set, LL Glass, Door - Closed Cab 0 1 Channel, Glass 0 1 Regulator, Electric Window 1V. 0 Rev /0

34 CLOSED CAB - OUTER PANELS (Optional) 1 1 See Rear Window & Rear Windshield Wiper PF0 PF00 PF S/N and Before Torque to 0 lb/ft. (0 Nm) PS00. 0 Origin /00

35 CLOSED CAB - OUTER PANELS (Optional) Item No. Part Number Qty. Description 1 NSS 1 Operator s Protective Structure - ROPS/FOPS Headliner 1 Panel, Cab Rear 01 BHCS, /1-1 x 1" (S/N and Before) BHCS, /1-1 x 1" (S/N and After) 1 Washer, Flat Plastic /1" (S/N and Before) Washer, Flat Plastic /1" (S/N and After) 00 1 Nut, Retaining / HHCS, /1-1 x 1" 000 Washer, Lock /1" 011 Washer, Rebound 1 Panel, Cab Rear LH Washer, Flat /1" 1 0 Nut, Hex Lock Elastic / Windshield, Front (Includes Glass, Setting Blocks & Urethane Seal) Glass, Rear 00 1 Rear Window Assy. (Includes Glass, Hinges, Brackets, Seal and Hardware) Window, Front LH (Includes Glass, Frame & Urethane Seal) Mat, Floor 1 Screw, Self Drilling #1-1 x 1" (S/N and Before) 1 1 Panel, Cab Front LH (S/N and Before) 1 1 Panel, Cab Front LH (S/N and After) 1 0 Isolator, Cab 0 11 Washer, Rebound 1 HHCS, /- x -/" Gr. 00 Washer, Lock /" 1 1 Panel, Cab Front 0 1 Window, Right Side 01 Block, Setting 0 1 Window, Rear LH (Includes Glass, Frame & Urethane Seal) 0 1 Window, Skylight 0 Bolt, Truss /1-1 x " Black 0 1 Striker Assembly Striker Plate, Blind Nut 1 00 Block, Setting 0 AR Adhesive, Oz Spray Can (For Item 1) 0 1 Urethane Seal, Tube - Black 0 1 Caulk, Tube - Orange. 0 Origin /00

36 CLOSED CAB - INNER CONSOLE & DASH PANEL (Optional) Steering Weldment Inside Cab - Ref Torque to - lb/ft (-11 Nm) 0 Holder Is Shown Rotated For Clarity PS00. 0 Origin /

37 CLOSED CAB - INNER CONSOLE & DASH PANEL (Optional) Item No. Part Number Qty. Description Dash, Front 00 Nut, Retaining /1-1 1 Cover, Lower Dash Screw, Self Drilling #1-1 x 1" 01 HHCS, Slotted #- x 1" 0 Spacer 0 Washer, Fender 0 Nut, Hex Lock Elastic #- 01 Nut, Well #- BHCS, #- x /" Holder, Load Chart Support, Console Washer, Rebound 1 0 Nut, Hex Lock Elastic / Washer, Flat /1" Washer, Lock /1" 1 0 HHCS, /1-1 x 1-1/" 1 1 Armrest Tool Bin, Rear HHCS, /1-1 x " Ring, Retaining 00 1 Washer, Flat 1/" 11 1 Conduit, 1/ x " Long 11 1 Conduit, 1/ x -1/" Long 01 1 Holder, Owner/Operator Manual 01 Clip, Retainer 00 HHCS, 1/-0 x 1" Gr 000 Washer, Lock 0 Screw, Self Tapping #- x 1/" 0 0 Louver, Ball Hose, Flex -1/" Dia. Rear RH Vent - " Long Hose, Flex -1/" Dia. Rear LH Vent - " Long Weldment, Vent Manifold 00 1 Louver, Round 00 1 Hose, Flex -1/" Dia. Center Vent - 0" Long 00 1 Hose, Flex -1/" Dia. Front RH Vent - 1" Long 00 1 Hose, Flex -1/" Dia. Front LH Vent - 0" Long 00 Sponge Rubber, Adhesive Backed 0" Long 00 Tie Sprap, Nylon /1 Wide x 1" Long Panel, Heater Control 01 1 Panel, Heater & A/C Control Foam Strip - PSA 1/ x 1/ x 0" 1 1 Neoprene Strip 1/ x 1 x " 0 Washer, Flat. 0 Origin /

38 CAB HEATER (Optional) Seat Deck- Ref Apply Threadlocker PS00 Outboard Side of Engine Inboard Side of Engine PH PERKINS ENGINE CUMMINS ENGINE. 0 Origin /

39 CAB HEATER (Optional) Item No. Part Number Qty. Description Plenum 01 1 Valve, Heater - Motorized w/module & Harness Screw, 1/-0 x 1" 01 1 Washer, Flat.1 x Washer, Lock. x.0 - Black 01 1 Nut, Hex 1/-0 - Black 01 1 Angle, RH Side 01 1 Angle, LH Side 00 Bolt, Carriage 1/-0 x 1" 01 Screw, M x 1 - Whizlock 11 0 Rivet, Pop /1 x 1/" 1 0 Angle, Filter Clamp 1 0 Rivnut, /1 Hex Latch, LH - Filter Hold Down Latch, RH - Filter Hold Down Air Filter w/seal - Closed Cab Grommet Plate, Grommet Heater Unit Foam, PSA /1 x / x " 1 01 Adapter, Hose -1/" Dia. 0 Screw, Self Tapping #- x 1/" 0 Spring, Compression 1/ x /" 0 Bolt, Hex /1-1 x 1-1/" Yellow 0 1 Foam Filter, Recirculate - Closed Cab 0 1 Holder, Foam Filter 0 Washer, Flat / Heater Hose, / x 1" Used with Both Engines 11 1 Heater Hose, / x 1" Cummins Engine Only Heater Hose, / x " - Perkins Engine Only 1 1 Bushing, Hex 1P - P 00 Clamp, Hose SAE # 00 1 Foam, PSA 1/ x / x 1" Valve, Shut-Off - Used with Both Engines Connector, / x 1 NPT - Used with Both Engines 01 Mount, Tie 001 Plastic Tie 00 Plastic Tie 0 1 Threadlocker General Purpose (.0 fl. oz.). 0 Origin /

40 FRONT WINDSHIELD WIPER (Optional) Wet Arm Kit Included in Item 1 Skylight Windshield Washer Pump Motor (Ref.) Front Windshield Washer Pump Motor Cab (Ref.) PS Kit PF SUB-ASSEMBLY ROTATED FOR CLARITY. 0 Origin /

41 FRONT WINDSHIELD WIPER (Optional) Item No. Part Number Qty. Description 1 1 Pivot Arm and Shaft Assembly (Includes Items thru ) NSS 1 Nut, Acorn /- (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Washer, Int. Tooth Lock /" (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Driver, Knurled (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Cap, Rubber (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Nut, Hex Jam 11/1- (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Washer, Metal (Serviced Only In Pivot Arm & Shaft Assy, Item 1) NSS 1 Washer, Cardboard (Serviced Only In Pivot Arm & Shaft Assy, Item 1) 00 1 Shaft Assembly 0 1 Wiper Arm, " Flex (Includes Wet Arm Kit) Panto Adapter Kit (Includes Items 1, 1 & 1) 1 NSS 1 Gasket, Panto (Serviced Only In Panto Adapter Kit, Item 1) 1 0 Screw, Truss 1/-0 x /" Black 1 NSS 1 Nut, Acorn 1/- (Serviced Only In Panto Adapter Kit, Item 1) Washer, Internal Tooth Lock 1/" 1 00 Washer, External Tooth Lock # 1 0 Screw, Slotted Pan Head #- x 1/" 1 NSS Clip, Spring (Serviced Only In Wiper Motor Assembly, Item ) 1 NSS Washer, Special Flat.0 x.1 x.01 (Serviced Only In Wiper Motor Assembly) Link, Connecting Nut, Hex Flanged / Wiper Motor Kit (Includes Item - ) 0 1 Wiper Motor Assembly (Includes Mtg Brkt, Motor, Link & Hardware) NSS 1 Bracket, Wiper Motor NSS HHCS, Slotted 1/- x /" 00 Washer, External Tooth 1/" NSS 1 Pin, Shoulder (Serviced Only in Pivot Arm & Shaft Assy, Item 1) Nut, Hex 1/- 00 Washer, Flat /1" Drive Arm. Long 1 01 Screw, Hex 1/- x /" - Black 01 Nut, Center Lock - Black 1 1 Wet Arm Adapter 0 1 Grommet, Rubber 1/" ID 0 1 Wiper Blade - " 0 1 Hose, Clear Vinyl - 1" 0 1 Washer Reservoir Assembly (Includes Reservoir, Cap & Pump Motors) 01 Pump Motor 1V 00 HHCS, /1-1 x 1" 0 00 Washer, Flat /1" 1 0 Nut, Hex Lock / Plastic Tie 1 Jumper Cable, Washer Bottle 01 1 Mount, Tie 0 Origin /.0

42 SKYLIGHT WINDSHIELD WIPER (Optional) 1 11 Cab - Ref Front Windshield Washer Pump Motor (Ref.) Skylight Windshield Washer Pump Motor PS0.1 0 Origin /

43 SKYLIGHT WINDSHIELD WIPER (Optional) Item No. Part Number Qty. Description Motor, Skylight Wiper 0 1 Cover, Wiper 00 1 Wet Arm Adapter 0 Bolt, Socket Head #- x 1-/" 0 Washer, Flat - Black (Zinc) 0 1 Clamp, Block /" 0 1 Plate, Blind Nut 0 1 Blade, Wiper 0" Flex - Black 0 1 Wet Arm Kit Arm, Wiper - Black Hose, Clear 1 00 Clip, Wiring Harness, Wiper Conduit, Split 0" Grommet /" OD 1/" ID Washer Reservoir Assembly (Includes Reservoir, Cap & Pump Motors) 1 01 Pump Motor 1V 1 1 Jumper Wire, Washer Bottle. 0 Origin /

44 REAR WINDOW & REAR WINDSHIELD WIPER (Optional) 1 Comes with Wiper Motor Glass (Ref) Kit 0 1 PF01 Comes with Wiper Arm Glass (Ref.) 0 PS00. 0 Origin /

45 REAR WINDOW & REAR WINDSHIELD WIPER (Optional) Item No. Part Number Qty. Description Rear Window Assembly (Includes Items -) 0 1 Glass, Rear Window 0 Hinge, Plastic 0 Spacer, Hinge 01 Screw, Truss 1/-0 x 1" 0 Grommet 0 Bushing, Plastic 0 Washer, Flat 0 Nut, Acorn 1/ Hold, Open - LH Hold, Open - RH Bracket, Hold Open - LH Bracket, Hold Open - RH 1 0 Pin, Detent Ring 1 0 Washer, Flat 1/ ID x /1 OD 1 0 Pin, Roll 1 01 Washer, Flat / x /" Black 1 01 Washer, Lock 1/ Black 1 0 Screw, Truss Hd. 1/-0 x /" Black Seal, Bulb D Plug, Plastic 1/" Dia. 0 1 Plug, Plastic /" Dia. 00 Setting Block, 1/ x 1/ x " 01 Screw, Truss 1/-0 x 1-1/" 00 1 Motor, Wiper - Rear Window 00 1 Screw, Rd Hd #- x /" 00 Washer, Flat - Nylon Black 00 1 Grommet, Rubber T-Style 00 1 Nut, Acorn # Spacer, Nylon Arm, Wiper Adj. Black 00 1 Blade, Wiper 1" Flex 00 1 Switch, Rocker SPST 0 1 Harness, Wire - Rear Wiper Cover, Wiper Motor - Rear Window Clip, Wiring - Adhesive Backed. 0 Origin /

46 SOFT CAB ENCLOSURE (Optional) 1 PS00. 0 Origin /

47 SOFT CAB ENCLOSURE (Optional) Item No. Part Number Qty. Description Soft Cab Enclosure Kit - Complete (Includes Items and ) 1 1 Soft Cab Enclosure Kit (Includes Items & plus Installation Instructions) 1 1 Main Cab Enclosure - Soft 1 1 Door Section- Soft 1 Front Windshield Kit (Includes Installation Instructions). 0 Origin /

48 FENDERS (Optional) Torque to lb/ft (00 Nm) Right Side Left Side 1 1 Front of Vehicle RIGHT SIDE SHOWN PS Kit Kit Kit PF01. 0 Origin /

49 FENDERS (Optional) Item No. Part Number Qty. Description Four Fender Assembly - Complete (Includes Items thru 1) 1 Fender - Millennia Series 11 Plate, Top Fender Support, Fender - Left Side Washer, Lock /" 11 Support, Fender - Right Side 0 HHCS, /-1 x 1-1/" 01 Washer, Plain /" SAE 1 HHCS, /-1 x 1-1/" Gr Nut, Hex / Clip, Tube 1" 1 1 Flap, Extension Washer, Lock M HHCS, /-1 x 1-1/" Gr Fitting, Lube 0 (For easier access to top axle lubrication point) Single Fender Kit - Left Side Single Fender Kit - Right Side. 0 Origin /

50 SECTION DRIVE TRAIN DRIVE SHAFT - TRANSFER BOX TO FRONT AXLE 1 To Transfer Box Apply Threadlocker and Torque to lb/ft. (11, Nm) Typ. Both Ends PH00 This Is A Balanced Assembly, If Replacing Items, or Order Item1 To Front Axle PS Rev /

51 DRIVE SHAFT - TRANSFER BOX TO FRONT AXLE Item No. Part Number Qty. Description Drive Shaft Assembly (Consists of Items thru ) NSS Yoke, Flange (See Note) 0 Cross and Bearing Assembly NSS 1 Tube Assembly (See Note) 0 1 Dust Cap Kit NSS 1 Yoke, Slip (See Note) HHCS, M1-1, x mm Washer, Flat M1 Hardened 00 Washer, Lock M1 0 AR Threadlocker General Purpose (.0 fl. oz.) NOTE: This is a balanced assembly. When servicing Items, or order Item 1 0 Rev /.

52 DRIVE SHAFT - TRANSFER BOX TO REAR AXLE 1 To Transfer Box Apply Threadlocker and Torque to lb/ft. (11, Nm) Typ. Both Ends PH00 This Is A Balanced Assembly, If Replacing Items, or Order Item1 To Rear axle PS Rev /

53 DRIVE SHAFT - TRANSFER BOX TO REAR AXLE Item No. Part Number Qty. Description Drive Shaft Assembly (Consists of Items thru ) NSS Yoke, Flange (See Note) 0 Cross and Bearing Assembly NSS 1 Tube Assembly (See Note) 0 1 Dust Cap Kit NSS 1 Yoke, Slip (See Note) HHCS, M1-1, x mm Washer, Flat M1 Hardened 00 Washer, Lock M1 0 AR Threadlocker General Purpose (.0 fl. oz.) NOTE: This is a balanced assembly. When servicing Items, or order Item 1 0 Rev /.

54 DRIVE SHAFT - TRANSMISSION TO TRANSFER BOX 1 To Transfer Box Apply Threadlocker and Torque to lb/ft. (11, Nm) Typ. Both Ends PH00 This Is A Balanced Assembly, If Replacing Items, or Order Item1 To Transmission PS Rev /

55 DRIVE SHAFT - TRANSMISSION TO TRANSFER BOX Item No. Part Number Qty. Description Drive Shaft Assembly (Consists of Items thru ) NSS Yoke, Flange (See Note) 0 Cross and Bearing Assembly NSS 1 Tube Assembly (See Note) 0 1 Dust Cap Kit NSS 1 Yoke, Slip (See Note) HHCS, M1-1, x mm Washer, Flat M1 Hardened 00 Washer, Lock M1 0 AR Threadlocker General Purpose (.0 fl. oz.) NOTE: This is a balanced assembly. When servicing Items, or order Item 1 0 Rev /.

56 TRANSFER BOX HOUSING AND COVERS PS0. 0 Origin /

57 TRANSFER BOX HOUSING AND COVERS Item No. Part Number Qty. Description Transfer Box Assembly (Consists of Items thru 1) 00 1 Housing, Transfer Box 0 Bearing 01 1 Washer 0 1 Snap Ring 0 AR Shim, 0,0mm 0 AR Shim, 0,mm 00 AR Shim, 0,0mm 0 1 O-ring 0 1 Cover, Shaft Bolt, M1 x 0mm 1 01 Cover 1 01 Bolt, M x mm Shaft Ring, Oil Seal Bearing. 0 Origin /

58 TRANSFER BOX GEARS AND SHAFTS PS0. 0 Origin /

59 TRANSFER BOX GEARS AND SHAFTS Item No. Part Number Qty. Description Transfer Box Assembly (Consists of Items thru ) 0 Plug, Oil M-1, 00 1 Washer 01 1 Bolt 00 1 Washer 01 1 Breather, M Extension, Breather 0 1 Washer 0 1 Shaft 0 1 Ring, Oil Seal Bearing 1 0 Gear Z= 1 0 Pin, Gear 1 0 Bearing 1 01 Plug O-Ring Bearing Ring, Oil Seal Spacer 0 00 Bolt, M x 0mm Cover, Drop Box 00 1 Nut, Ring M-1, 0 1 O-Ring 0 1 Ring, Centering 0 1 O-Ring 0 1 Flange 01 AR Shim, 0,mm 01 AR Shim, 0,1mm 01 AR Shim, 0,mm. 0 Origin /

60 AXLE HOUSING - FRONT AXLE Front Of Vehicle PS Origin /

61 AXLE HOUSING - FRONT AXLE Item No. Part Number Qty. Description Beam Trumpet - Left Front 011 O-Ring Brake Flange - Left Front 011 O-Ring Bushing 011 Bushing 0 1 Support, Rear Bolt 01 Grease Nipple M Washer, Thrust Bushing Bushing O-Ring Bushing Washer, Thrust Brake Flange - Right Front Beam Trumpet - Right Front Breather M Bolt 0 01 Washer, Belleville 1 01 Shim 01 Bushing 01 Bushing 01 Seal, Oil 01 Bearing, Spherical 01 Washer, Belleville 0 Plug, Oil M0-01 Breather M-1 0 Bolt M1 x 1mm Body, Central Support, Front 01 1 Bolt 01 Washer 01 Ring, Snap Internal 01 Bolt, M1-1, 01 O-Ring 01 Pin.1 0 Rev. /

62 AXLE HOUSING - REAR AXLE Front Of Vehicle PS Origin /

63 AXLE HOUSING - REAR AXLE Item No. Part Number Qty. Description Beam Trumpet - Right Rear 011 O-Ring 0 1 Brake Flange - Right Rear 011 O-Ring Bushing 011 Bushing 0 1 Support, Rear Bolt 01 Grease Nipple M Washer, Thrust Bushing Bushing O-Ring Bushing Washer, Thrust Brake Flange - Left Rear Beam Trumpet - Left Rear Breather M Bolt 0 01 Washer, Belleville 1 01 Shim 01 Bushing 01 Bushing 01 Seal, Oil 01 Bearing, Spherical 01 Washer, Belleville 0 Plug, Oil M0-01 Breather M-1 0 Bolt, M1 x 1mm Body, Central Support, Front 01 1 Bolt.1 0 Origin /

64 STEER CYLINDER AND SWIVELS - FRONT AXLE Looking Toward Front of Vehicle (Input Side Of Axle) PS0.1 0 Rev /0

65 STEER CYLINDER AND SWIVELS - FRONT AXLE Item No. Part Number Qty. Description Housing, Swivel - Left Side (See Note on Art) 0 Nut, Hex M1 (Axle S/N 1 thru ) 00 Nut, Hex M1 (Axle S/N & After) 0 Bolt, M1 x mm (Axle S/N 1 thru ) 00 Bolt, M1 x 0mm (Axle S/N & After) 0 1 Steering Arm Assembly - Left Side (Includes Items thru ) 0 1 Arm, Steering - Left Side (See Note on Art) 01 1 Nut, M-1, Ball Joint 00 1 Cylinder, Steering (Axle S/N 1 thru ) 00 1 Cylinder, Steering (Axle S/N & After) 0 1 Head, Cylinder (Axle S/N 1 thru ) 00 1 Head, Cylinder (Axle S/N & After) 01 Nut M-1, Steering Arm Assembly - Right Side (See Note on Art) (Includes Items 1 thru 1) Ball Joint Nut, M-1, Arm, Steering - Right Side (See Note on Art) Kit, Oil Seal 1 01 Bushing 1 01 Seal, Oil Bolt, M1- x mm 1 01 Grease Nipple M King Pin - Upper Housing, Swivel - Right Side (See Note on Art) 01 King Pin - Lower 0 Bolt, M-1, x mm 0 Bushing 0 Bolt, M1-1, x mm 1 Rod, Steering Cylinder NOTE: When replacing items 1 or 1 on axle S/N 1 thru also order item part number 00 and item part number Rev /0.1

66 STEER CYLINDER AND SWIVELS - REAR AXLE Looking Toward Rear of Vehicle (Input Side Of Axle) PS0.1 0 Rev. /0

67 STEER CYLINDER AND SWIVELS - REAR AXLE Item No. Part Number Qty. Description Housing, Swivel - Left Side (See Note on Art) 0 Nut, Hex M1 (Axle S/N 1 thru 11) 00 Nut, Hex M1 (Axle S/N 11 & After) 0 Bolt, M1 x mm (Axle S/N 1 thru 11) 00 Bolt, M1 x 0mm (Axle S/N 11 & After) 0 1 Steering Arm Assembly - Left Side (See Note on Art) (Includes Items thru ) 0 1 Arm, Steering - Left Side (See Note on Art) 01 1 Nut, M-1, Ball Joint 00 1 Cylinder, Steering (Axle S/N 1 thru 11) 00 1 Cylinder, Steering (Axle S/N 11 & After) 0 1 Head, Cylinder (Axle S/N 1 thru 11) 00 1 Head, Cylinder (Axle S/N 11 & After) 0 Nut, M-1, Steering Arm Assembly - Right Side (See Note on Art) (Includes Items 1 thru 1) Ball Joint Nut, M-1, Arm, Steering - Right Side (See Note on Art) Kit, Oil Seal 1 01 Bushing 1 01 Seal, Oil Bolt, M1- x mm 1 01 Grease Nipple M King Pin - Upper Housing, Swivel - Right Side (See Note on Art) 01 King Pin - Lower 0 Bolt, M-1, x mm 0 Bushing 0 Bolt, M1-1, x mm 1 Rod, Steering Cylinder NOTE: When replacing items 1 or 1 on axle S/N 1 thru 11 also order item part number 00 and item part number Rev. /0.1

68 DIFFERENTIAL ASSEMBLY - FRONT AXLE PS Origin /

69 DIFFERENTIAL ASSEMBLY - FRONT AXLE Item No. Part Number Qty. Description Kit, Differential (Includes Items and ) 01 Washer, Thrust 01 Shaft 01 1 Differential Housing - Two Halves 0 Bolt, M-1 x mm 011 Plate, Locking 01 Nut, Ring 01 Bearing 0 1 Bolt, M-1, x mm 01 Plate Plate, Drive 1 01 Plate.0 0 Origin /

70 BEVEL GEAR AND PINION SET - FRONT/REAR AXLES PS Origin /

71 BEVEL GEAR AND PINION SET - FRONT/REAR AXLES Item No. Part Number Qty. Description NOTE: Quantities listed below are for one complete axle Bevel Gear And Pinion Set - Front Axle (Includes Items thru ) 0 1 Bevel Gear And Pinion Set - Rear Axle (Includes Items thru ) 0 1 Lockwasher 0 1 Nut, Ring M0-1, 01 Washer 00 1 Spacer, Collapsible 0 AR Shim,,0mm 011 AR Shim,,0mm 01 AR Shim,,0mm 01 AR Shim,,0mm AR Shim,,0mm 1 01 AR Shim,,00mm 1 01 AR Shim,,mm 1 01 AR Shim,,0mm 1 01 AR Shim,,0mm 1 01 AR Shim,,0mm 1 0 Bearing Washer O-Ring Seal, Oil Flange 01 1 Snap Ring 0 Origin /.

72 BRAKE ASSEMBLY - FRONT AXLE PS00. 0 Origin /

73 BRAKE ASSEMBLY - FRONT AXLE Item No. Part Number Qty. Description NOTE: Quantities listed below are for one complete axle 1 0 Quadring 01 Quadring 01 Piston, Brake (Positive) 01 Plate, Drive 01 Disc, Brake 000 Plate, Drive 001 Sleeve 01 Kit, Self-Adjust (Includes Items thru 1) NSS Washer, Belleville NSS Pin, Split 11 NSS Spacer 1 NSS 1 Washer, Belleville 1 NSS Bolt 1 00 Ring 1 00 Sleeve 1 00 Washer, Belleville 1 0 Piston, Brake (Negative) Quadring 1 01 Washer 0 01 O-Ring 1 01 Shaft 01 O-Ring. 0 Origin /

74 BRAKE ASSEMBLY - REAR AXLE PS Origin /

75 BRAKE ASSEMBLY - REAR AXLE Item No. Part Number Qty. Description NOTE: Quantities listed below are for one complete axle 1 0 Quadring 01 Quadring 01 Piston, Brake (Positive) 01 Plate, Drive 01 Disc, Brake 000 Plate, Drive 001 Sleeve 01 Kit, Self-Adjust (Includes Items thru 1) NSS Washer, Belleville NSS Pin, Split 11 NSS Spacer 1 NSS 1 Washer, Belleville 1 NSS Bolt 1 0 Plate, Drive. 0 Origin /

76 REDUCTION GEARS - FRONT/REAR AXLES PS00. 0 Origin /

77 REDUCTION GEARS - FRONT/REAR AXLES Item No. Part Number Qty. Description NOTE: Quanties listed below are for one complete axle 1 0 Bolt, M-1, x 0mm 0 Pin 0 Washer, Thrust 0 Washer, Thrust 00 Gear, Planetary 01 1 Bearing, Needle (sold in sets of ten - 1 bearings required) 0 Washer, Thrust 11 Planetary Carrier Assembly (Includes Item ) 0 1 Pad 0 Plug, Oil M Bolt, M x 0mm. 0 Origin /

78 WHEEL HUB ASSEMBLY - FRONT/REAR AXLES PS00. 0 Origin /

79 WHEEL HUB ASSEMBLY - FRONT/REAR AXLES Item No. Part Number Qty. Description NOTE: Quantities listed below are for one complete axle 1 01 Wheel Hub Assembly (Includes Item ) 01 Stud 01 O-Ring 00 Bearing 00 Lockring 01 Carrier, Wheel 0 Gear, Crown Z= Bushing, Centering 0 1 Bolt, M1-1, x mm 0 0 Washer Nut, M-1, 1 0 Seal, Cassette.0 0 Origin /

80 AXLE SHAFTS - FRONT/REAR AXLES 1 PS Origin /

81 AXLE SHAFTS - FRONT/REAR AXLES Item No. Part Number Qty. Description NOTE: Quanties listed below are for one complete axle 1 01 Drive Shaft Assembly (Includes Items thru ) 01 1 Shaft, Half - Differential Side 01 1 Body, Central 0 Spider Assembly (Includes Item ) 011 Snap Ring 01 1 Shaft, Half - Wheel Side 01 Washer, Thrust 01 Washer 01 Snap Ring. 0 Origin /

82 DIFFERENTIAL ASSEMBLY - REAR AXLE 1 PS00. 0 Rev /0

83 DIFFERENTIAL ASSEMBLY - REAR AXLE Item No. Part Number Qty. Description Kit, Differential (Includes Items, and ) 01 Washer, Thrust 01 Shaft 0 Plate, Drive 0 Bolt, M-1 x mm 011 Plate, Locking 01 Nut, Ring 01 Bearing 0 1 Bolt, M-1, x mm 01 1 Differential Housing - Two Halves. 0 Rev /0

84 TRANSMISSION CASE, PLATE & CONVERTER HOUSING ( Speed) PF00 PS00. 0 Rev /

85 TRANSMISSION CASE, PLATE & CONVERTER HOUSING ( Speed) Item No. Part Number Qty. Description Dipstick Assembly 0 1 Tube, Dipstick 00 Plug 01 O-Ring 0 1 Plug, Sensor Port 0 Plug, Oil Level 0 O-Ring - Oil Level Plug 0 1 Case, Transmission 00 1 Tube And Screen Assembly 01 1 Seal Ring, Oil Supply Tube Retainer Clip, Oil Supply Tube 1 0 Washer, Seal Nut, Clip Retainer Screw Washer, Clip Retainer Screw Screw, Retainer Clip Drain Plug, Magnetic Screw Gasket, Converter Housing To Plate Housing, Converter Plug, Temperature Pickup 1 0 Washer, Lock 0 1 Screw 0 Screw 00 Plug 0 Plug 0 Screw 00 Screw 0 1 Seat, Safety Valve 0 1 Spring, Safety Valve Washer, Poppet 1 0 O-Ring - Sensor 0 Plug, Sensor Port 00 Screw, Speed Sensor Plug 01 1 Plate, Spacer 0 1 Snap Ring - Seat 0 1 Poppet, Converter Safety Valve 0 1 Plug, Drain Back Port 0 Pin, Dowel - Spacer Plate To Transmission Case 0 1 Gasket, Spacer Plate To Transmission Case Screw, Transmission Case To Spacer Plate Plug, Filler 00 1 Breather, Air KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission) 0 Origin /.

86 TORQUE CONVERTER AND DRIVE PLATES ( Speed) PF00 PS Origin /

87 TORQUE CONVERTER AND DRIVE PLATES ( Speed) Item No. Part Number Qty. Description Snap Ring, Stator Support 00 1 Washer, Impeller Hub Gear 0 1 Stator Support Assembly (Includes Items and ) 0 1 Bushing 0 1 Bearing 0 1 Piston Ring Expander, Stator Support 0 1 Piston Ring, Stator Support 0 1 Snap Ring, Stator Support 0 1 Gear, Impeller Hub (T) 0 1 Bearing, Torque Converter O-Ring, Oil Distributor Ring Ring, Oil Distributor Oil Seal, Converter Housing 1 0 Snap Ring, Impeller Hub Torque Converter Assembly O-Ring, Torque Converter Plug Plug, Torque Converter Snap Ring, Plug Drive Plate Assembly Kit (Includes Items 0 thru ) 0 NSS Drive Plate Backing Ring, Drive Plate 000 Washer, Lock - Drive Plate Mounting 00 Screw, Drive Plate Mounting KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission). 0 Rev /0

88 CHARGING PUMP, DRIVE, FILTER & REVERSE IDLER ( Speed) PF00 PS00 PS Origin /

89 CHARGING PUMP, DRIVE, FILTER & REVERSE IDLER ( Speed) Item No. Part Number Qty. Description 1 0 Thrust Washer, Pump Drive Idler 0 1 Bearing, Idler Gear 0 1 Gear, Pump Drive Idler (1T) 0 1 Pump Drive Idler Shaft And Pin Assembly (Includes Item ) 0 1 Pin, Roll 0 1 Bearing, Pump Drive Gear 0 1 Gear, Pump Drive (T) 00 1 Bearing, Pump Drive Gear 0 Gasket, Adaptor 0 1 Adaptor, Pump To Plate Stud, Pump Mounting 1 0 Washer, Lock - Pump Mounting Stud Nut, Pump Mounting Stud Stud, Pump Mounting Pump, Charging Nut, Pump Mounting Washer, Lock - Pump Mounting Stud Stud, Pump Mounting Filter Assembly (Also Included in Filter Kit, Item 0) Regulator Valve Assembly (Includes Items 1 thru ) Piston Spring Pin Sleeve Capscrew, Reverse Idler End Plate Washer, End Plate Capscrew Roll Pin, End Plate To Shaft Plate, End 01 1 Gear, Reverse Idler (T) Bearing, Reverse Idler Gear Washer, Thrust Shaft, Idler And Pilot 00 1 Snap Ring, Idler Shaft 0 1 Ball Check Valve Assembly (Includes Items thru ) 01 1 O-Ring 0 1 Pin 0 1 Ball 0 1 Spring KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission) Hour Filter Kit for Cummins Turbo (Includes Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter Hour Filter Kit for Perkins Natural (Includes Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter Hour Filter Kit for Perkins Turbo (Includes Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter 0 Rev /.0

90 FORWARD AND REVERSE SHAFT GROUP ( Speed) REVERSE FORWARD 1 PF00 PS Origin /

91 FORWARD AND REVERSE SHAFT GROUP ( Speed) Item No. Part Number Qty. Description Bearing, Front Turbine Shaft 001 Washer, Thrust - Clutch Gear 001 Bearing, Clutch Gear Thrust Washer 00 1 Reverse Clutch Gear And Bearing Assembly (Includes Items and ) 01 Bearing 01 1 Spacer 000 Snap Ring, End Plate 001 Plate, End 00 1 Inner Disc - Clutch 00 1 Outer Disc - Clutch Snap Ring, Retainer 1 00 Retainer, Snap Ring 1 00 Disc Washer (Spring) Assembly (Consists Of Washers) 1 00 Wear Plate, Clutch Piston 1 00 Clutch Piston And Seals assembly (Includes Items 1 and 1) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner Turbine Shaft Drum And Plug Assembly Forward Clutch Gear And Bearing Assembly (Includes Items 0 and 1) 0 01 Bearing Spacer 00 1 Bearing, Rear Turbine Shaft 00 Ring, Piston 00 1 Sleeve, Oil Distributor 00 1 Screw, Retainer KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission). 0 Origin /

92 FIRST AND SECOND SHAFT GROUP ( Speed) FIRST SECOND 11 PF00 PS Origin /

93 FIRST AND SECOND SHAFT GROUP ( Speed) Item No. Part Number Qty. Description Screw, Locating Sleeve Sleeve, Oil Distributor 00 Ring, Piston 00 1 Bearing And Seal Assembly 001 Washer, Thrust - Clutch Gear 001 Bearing, Clutch Gear Thrust Washer 0 1 First Clutch Gear And Bearing Assembly (Includes Item ) 01 Bearing 000 Snap Ring, End Plate 001 Plate, End Inner Disc - Clutch ( Required for First and Required for Second) Outer Disc - Clutch ( Required for First and Required for Second) 1 00 Snap Ring, Retainer 1 00 Retainer, Snap Ring First Clutch Disc Spring Assembly (Consists Of Spring Washers) 1 00 Wear Plate, Clutch Piston 1 00 Clutch Piston And Seal Assembly (Includes Items 1 and 1) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner First And Second Shaft, Drum And Plug Assembly Second Clutch Disc Spring Assembly (Consists Of Spring Washers) 0 1 Second Clutch Gear And Bearing Assembly (Includes Item ) 0 Bearing 00 Snap Ring, Second Clutch Gear Hub 0 1 Gear, Third Driven 00 1 Bearing, Rear KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission). 0 Origin /

94 HIGH, THIRD AND OUTPUT SHAFT GROUP ( Speed) HIGH THIRD PF00. PS000 0 Origin /

95 HIGH, THIRD AND OUTPUT SHAFT GROUP ( Speed) Item No. Part Number Qty. Description Screw, Locating Sleeve 00 1 Sleeve, Oil Distributor 00 Ring, Piston 00 1 Bearing And Seal Assembly 0 1 Gear, First Drive 00 Snap Ring, Gear Hub 001 Washer, Thrust - Clutch Gear 001 Bearing, Clutch Gear Thrust Washer 0 1 Fourth Clutch Gear And Bearing Assembly (Includes Items and 11) 01 Bearing Spacer, Bearing Snap Ring, End Plate Plate, End Inner Disc - Clutch ( Required for High and Required for Third) Outer Disc - Clutch ( Required for High and Required for Third) 1 00 Snap Ring, Retainer 1 00 Retainer, Snap Ring 1 00 Disc Washer (Spring) Assembly (Consists Of Washers) 1 00 Wear Plate, Clutch Piston Clutch Piston And Ball Seat Assembly (Includes Items 1 and ) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner High And Third Shaft, Drum And Plug Assembly 00 1 Snap Ring, Retaining Thrust Washer 00 1 Bearing, Third Clutch Gear 0 1 Third Gear And Shaft 00 1 Bearing, Rear 00 Snap Ring, Retaining Rear Bearing 00 1 Bearing, Output Shaft Snap Ring, Retaining Output Shaft Bearing Plug, Capped End 00 1 O-Ring, Oil Seal Sleeve KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission). 0 Origin /

96 OUTPUT SHAFT GROUP ( Speed) 11 1 PF00 1 PS01. 0 Rev 1/0

97 OUTPUT SHAFT GROUP ( Speed) Item No. Part Number Qty. Description Output Flange And Plug Assembly (Includes Item ) 00 1 Plug, Flange 00 Snap Ring, Output Shaft Bearing And Plug 00 O-Ring, Oil Seal Sleeve And Plug 00 1 Seal, Oil - Output Shaft 00 1 Sleeve, Oil Seal 00 Bearing, Output Shaft 00 Ring, Retaining - Flange 0 1 Gear, Output Shaft 00 1 Shaft, Output Plug, Output Shaft Bore KITS Transmission Gasket And Sealing Kit (Services Entire Transmission). 0 Origin /

98 ELECTRIC CONTROL GROUP ( Speed) PF PS01. 0 Origin /

99 ELECTRIC CONTROL GROUP ( Speed) Item No. Part Number Qty. Description Modulation Valve Assembly (Includes Items thru 1) Housing, Modulator Valve O-Ring, Modulator Housing 00 1 Pin, Stop 00 1 Spring, Inner 00 1 Spring, Middle 00 1 Pin, Upper 00 1 Pin, Lower 00 1 O-Ring, Sleeve 00 1 Sleeve, Modulator Housing Spool, Regulator Spring Spacer, Spring Retainer, Spring Spool, Accumulator Spring, Outer 1 00 Washer, Lock - Cover Screw 1 00 Screw, Cover Cover, Protective 0 00 Spool Type Solenoid Cartridge Assembly (Includes Items 1 thru ) Retainer Nut, Valve Cartridge 00 O-Ring, Coil Coil, Solenoid - 1 Volt 00 1 Cartridge, Valve - Way (Includes Items thru ) 00 1 O-Ring, Cartridge 00 1 O-Ring, Cartridge 00 1 O-Ring, Cartridge O-Ring, Cartridge KITS 00 1 Transmission Gasket And Sealing Kit (Services Entire Transmission).0 0 Origin /

100 WHEELS AND TIRES! Warning Mis-Matched tire sizes, ply ratings or mixing of tire types (Radial and Bias ply) may compromise vehicle stability and may result in vehicle tipover. 1 Front Of Vehicle PS Origin /

101 WHEELS AND TIRES Item No. Part Number Qty. Description 1 1 Tire And Wheel Assembly, Right Side, 1.00-, 1 Ply (Includes Items thru ) 1 1 Wheel, 0GR Tire, 1.00-, 1 Ply 1 1 Stem, Valve 1 Tire And Wheel Assembly, Left Side, 1.00-, 1 Ply (Includes Items thru ) 1 1 Wheel, 0GR Tire, 1.00-, 1 Ply 1 1 Stem, Valve 0 Rev /.

102 TRANSMISSION & TRANSFER BOX MOUNTING 1 Apply Item Threadlocker to Threads of Item PH00 PS01. 0 Rev /

103 TRANSMISSION & TRANSFER BOX MOUNTING Item No. Part Number Qty. Description Transmission - Speed (Used On Cummins and Perkins Turbo Only) 1 Transmission - Speed (Used On Perkins Naturally Aspirated Only) 0 1 HHCS, M-1, x 0mm PC, 00 1 Washer, Lock M 000 Washer, Lock /" 011 HHCS, /- x " NF Gr. (Perkins Engines Only) 0 HHCS, /- x 1-/" NF Gr. (Cummins Engines Only) 1 1 Transfer Box 00 Washer, Lock M1 1 HHCS, M1-,0 x mm 00 AR Threadlocker Adhesive Sealant (.01 fl.oz.). 0 Rev /

104 SECTION POWER PLANT ENGINE MOUNTING - CUMMINS (S/N 1 and Before) Right Side of Engine Supplied With Engine PS00 PS00 Torque to lb/ft ( Nm) Torque to 0 lb/ft (1 Nm) PS Rev /

105 ENGINE MOUNTING - CUMMINS (S/N 1 and Before) Item No. Part Number Qty. Description Engine, Cummins BT. Turbo 00 1 Belt, Fan 01 1 Fan, 1" Suction HHCS, M-1, x 0mm 00 Washer, Lock M 00 1 Fan, Alternator 01 1 Alternator, Amp 00 Connector, Straight, # ORB x #1 Flat Face 000 Elbow, Swivel 0, #1 Flat Face Hose Assembly, Remote Oil Filter Tie Wrap 1 Nut, Hex Lock Elastic / Washer, Rebound /1" Washer, Lock M HHCS, M1-1, x 0mm PC, Mount, Engine, Rear Left Side 1 01 Mount, Engine 1 0 HHCS, /-1 x 1-1/" Gr Washer, Flat /" Narrow 0 0 Nut, Hex Lock Elastic / Washer, Flat /1" Narrow HHCS, /1-1 x -1/" Gr. HHCS, /-11 x " Gr. 0 Washer, Flat /" Narrow 01 HHCS, /-1 x 1-1/" Gr. 0 Mount, Engine 1 1 Mount, Engine, Front Left Side 1 HHCS, M1-1, x 0mm PC, 111 Washer, Rebound /" 0 0 Nut, Hex Lock Elastic / Mount, Engine, Front Right Side 1 1 Mount, Engine, Rear Right Side 0 1 Filter, Engine Oil (Also Included In Filter Kits, Items & ) 00 Elbow, 0, #1 ORB x #1 Flat Face 1 1 Bracket, Oil Filter 000 Washer, Lock 1/" 0 HHCS, 1/-0 x /" 01 HHCS, M1-1, x mm 0 1 Starter Mount, Starter Relay 1 0 Nut, Hex Lock Elastic 1/ Relay, Starter (S/N and After) 1 1 Kit, Sealed Relay (S/N and Before) 0 HHCS, 1/-0 x /" 11 1 Heater, Coolant KITS Hour Filter Kit (Includes Filters; Engine Oil Filter & Fuel Filter) Hour Filter Kit (Includes Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 0 Rev 1/00.

106 ENGINE MOUNTING - CUMMINS (S/N and After) Right Side of Engine Supplied With Engine PS00 PS Torque to lb/ft ( Nm) 1 1 Torque to 0 lb/ft (1 Nm) PS00. 0 Origin /

107 ENGINE MOUNTING - CUMMINS (S/N and After) Item No. Part Number Qty. Description Engine, Cummins BT. Turbo 00 1 Belt, Fan 01 1 Fan, 1" Suction HHCS, M-1, x 0mm 00 Washer, Lock M 00 1 Fan, Alternator 01 1 Alternator, Amp Nut, Hex Lock Elastic / Washer, Rebound /1" 00 1 Washer, Lock M HHCS, M1-1, x 0mm PC, Mount, Engine, Rear Left Side 1 01 Mount, Engine 1 0 HHCS, /-1 x 1-1/" Gr Washer, Flat /" Narrow 1 0 Nut, Hex Lock Elastic / Washer, Flat /1" Narrow 1 HHCS, /1-1 x -1/" Gr. 1 HHCS, /-11 x " Gr. 0 0 Washer, Flat /" Narrow 1 01 HHCS, /-1 x 1-1/" Gr. 0 Mount, Engine 1 1 Mount, Engine, Front Left Side 1 HHCS, M1-1, x 0mm PC, 111 Washer, Rebound /" 0 Nut, Hex Lock Elastic / Mount, Engine, Front Right Side 1 1 Mount, Engine, Rear Right Side 0 1 Filter, Engine Oil (Also Included In Kits, Items & ) Starter Mount, Starter Relay 0 Nut, Hex Lock Elastic 1/ Relay, Starter (S/N and After) 1 1 Kit, Sealed Relay (S/N and Before) 0 HHCS, 1/-0 x /" 11 1 Heater, Coolant KITS Hour Filter Kit (Includes Filters; Engine Oil Filter & Fuel Filter) Hour Filter Kit (Includes Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 0 Origin 1/00.

108 RADIATOR AND OIL COOLER (Cummins) PS01. 0 Rev /

109 RADIATOR AND OIL COOLER (Cummins) Item No. Part Number Qty. Description Seal Bulb 0 1 Moulding, Seal Bulb 11 1 Baffle Assembly, Radiator 1 Baffle, Foam 1 1 Cooler, Oil 0 Ring, Radiator Mount 011 Washer, Rebound /" 0 Nut, Hex Lock Elastic /1-1 0 Bushing, Radiator Mount 11 Spacer Bracket, Radiator L.H. 1 Bolt, Shoulder, Hex Socket Hd. / x 1-1/ x / Washer, Flat /" Wide 1 0 Nut, Hex Lock Elastic / Nut, Hex Lock / Sheet 1 01 HHCS, /-1 x 1-1/" Gr Mount, Rubber Shroud, Radiator 0 0 Clamp, Radiator Hose - Radiator 1 0 HHCS, 1/-0 x /" 0 Washer, Flat 1/" Narrow 1 Baffle 0 Nut, Hex Lock Elastic 1/-0 00 Clamp, Radiator Hose - Engine 1 1 Hose, Radiator, Return 1 Hose, Radiator, Input 11 1 Radiator Assembly (Includes Item ) 11 1 Cap, Radiator - 1 psi (, kpa) 0 0 Washer, Flat /1" Narrow Washer, Lock /1" 0 HHCS, /1-1 x /" Gr. 0 1 Tank, Overflow Qt. (Includes Item ) 1 1 Cap w/tether 0 1 Bracket Assembly, Radiator R.H. 00 Nut, Well 00 Washer, Flat 1/" Wide 000 Washer, Lock 1/" 0 HHCS, 1/-0 x 1-1/" Decal, Fan Warning. 0 Rev /