GROUP 3 HYDRAULICS 636 EXTENDO PARTS BOOK

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1 GROUP 3 HYDRAULICS 636 EXTENDO ELECTRICAL SCHEMATIC FOR 636 & 5528, AL ELECTRICAL PLUG-INS SCHEMATIC, BL HYDRAULIC SCHEMATIC, AL HYDRAULIC SCHEMATIC WITH OPTIONAL DUAL JOYSTICK CONTROL, AL MAIN HYDRAULIC PUMP ASSEMBLY, LL GASKET MOUNTED COUNTERBALANCE VALVE, LL COUNTERBALANCE VALVE, LL IN-LINE FILTER ASSEMBLY, LL DOUBLE PILOT CHECK VALVE, LL DOUBLE PILOT CHECK VALVE, LL OVERCENTER VALVE CARTRIDGE, LL OVERCENTER VALVE CARTRIDGE, LL SPIN-ON FILTER ASSEMBLY, LL LOAD CONTROL VALVE, LL MAIN CONTROL VALVE ASSEMBLY, LL CONTROL VALVE INLET SECTION ASSEMBLY, LL CONTROL SECTION ACCESSORIES IN "M" CONNECTION PRESSURE GALLERY SPOOL CONTROLS (PC2 & AO3) SPOOL CONTROLS (ES2) SPOOL CONTROL SUPPLY CONNECTOR FOR PRESSURE CONTROL VALVE SPOOL CONTROL COVER AND SEAL KIT, LL TIE ROD, BRACKET, AND SECTION SEAL KIT ADJUSTABLE PRESSURE REDUCING VALVE, LL COUNTER PRESSURE VALVE ASSEMBLY, LL LIFT CYLINDER ASSEMBLY, AL BOOM EXTENSION CYLINDER, AL FORK/TILT CYLINDER ASSEMBLY, AL LEFT HAND STEERING, LL RIGHT HAND STEERING, LL SWAY CYLINDER ASSEMBLY, AL REAR STABILIZATION CYLINDER ASSEMBLY, AL " SIDE TILT/FORK FRAME CYLINDER ASSEMBLY, AL JOYSTICK CONTROL VALVE ASSEMBLY, LL HAND LEVER, E SPRING PAC ASSEMBLY & PRESSURE PIN SET MOUNTING PLATE M1 ASSEMBLY, LL : FOR JOYSTICK, LL REMOTE CONTROL VALVE ASSEMBLY, LL HAND LEVER ASSEMBLY (LL VALVE), LL REMOTE CONTROL VALVE SPRINGS & PRESSURE PINS (LL VALVE) MOUNTING PLATE, (LL VALVE) ORBITROL STEERING COLUMN ASSEMBLY, LL STEERING ORBITROL ASSEMBLY, LL STEERING SELECTOR VALVE, LL PAGE 3-1

2 MAIN HYDRAULIC PUMP ASSEMBLY, LL (OPTIONAL) SEQUENCE VALVE KIT FOR 636/5528, LL COUNTERBALANCE VALVE, LL OIL FILTER ASSEMBLY (SUMP TYPE W/BY-PASS VALVE), LL PAGE 3-2

3 NOTES PAGE 3-3

4 ELECTRICAL SCHEMATIC FOR 636 & 5528, AL FOLDOUT PAGE 3-4

5 ELECTRICAL SCHEMATIC FOR 636 & 5528, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL GAUGE, FUEL 1 2 LL GAUGE, WATER TEMPERATURE 1 3 LL HOURMETER 1 4 LL GAUGE, TRANSMISSION TEMPERATURE 1 5 LL GAUGE, TRANSMISSION OIL PRESSURE 1 6 LL SENDER, FUEL LEVEL 1 7 LL SENDER, WATER TEMPERATURE 1 8 LL SENDER, TRANSMISSION OIL TEMPERATURE 1 9 LA SWITCH, ENGINE OIL PRESSURE 1 10 LL SWITCH, BRAKE OIL 1 11 LL SWITCH, PARKING BRAKE 1 12 LL SONALERT 1 13 LL RELAY 3 14 LL FUSE, 10 AMP 1 15 LL FUSE, 15 AMP 1 16 LL IGNITION SWITCH 1 17 LL SWITCH, NEUTRAL START - QUADRASTAT SHIFTER 1 18 LL CIRCUIT BREAKER, 30 AMP 1 19 LL RELAY, HORN 1 20 LL HORN 1 21 LL BATTERY 1 22 W/ENGINE ALTERNATOR 1 23 LL SOLENOID STARTER 1 24 W/ENGINE STARTER 1 25 LL MICO LOCK 1 26 LL SWITCH, DECLUTCH 1 27 LL SWITCH, SWAY 1 28 LL TRANSMISSION SHIFTER HANDLE 1 29 LL ALARM, BACK-UP 1 30 LL SWITCH, MICO 1 31 LL REOSTAT 4 32 LL SWITCH, WIPER 1 33 LA DEFROSTER 1 34 LL HEAD LIGHTS 3 PAGE 3-5

6 ELECTRICAL SCHEMATIC FOR 636 & 5528, AL ITEM PART NUMBER DESCRIPTION REQ D 35 LA BRAKE/TAIL LIGHT 2 36 LA HEATER KIT 1 37 LL SWITCH, LIGHT 2 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE SCHEMATIC 12/1/97 SCHEMATIC CHANGE REPLACES AL PAGE 3-6

7 ELECTRICAL PLUG-INS SCHEMATIC, BL Service Information Plug 2 Shift Lever Key Switch Acc. Key Switch Ign. Fuel Level Sender Com. Low Volt Relay Plug 1 Cab Engine 39 57A 7A 9 34 Key Switch Ign. Plug 2 Shift Lever Coil-Low Volt Relay Plug 3 Dash Plug 3 Dash Plug 3 Dash Plug 1 Engine Plug 1 Engine Brake Oil Switch Parking Brake Switch Plug 1 Engine Plug 3 Cab Dash Torque Conv. Temp. Sender Oil Press. Switch Water Temp. Sender Start Sol. Coil Alt. Ind. Light Term Horn Pos. Wire Backup Horn Neg. Wire Alt. Ext. Term A A Note: Plugs are Located Under Lower Dash. Brake Oil Light Parking Brake Light Water Temp. Gauge Eng. Oil Light TC Temp. Gauge All Gauges & Lights Fuel Gauge Low Volt Light Plug 2 Shift Lever Backup Plug 1 Engine Key Switch St. Plug 1 Engine Key Switch Ign. Ground PAGE 3-7

8 HYDRAULIC SCHEMATIC, AL FOLDOUT PAGE 3-8

9 HYDRAULIC SCHEMATIC, AL FOLDOUT PAGE 3-9

10 HYDRAULIC SCHEMATIC FOR 636, AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL HYDRAULIC PUMP 1 2 SEE TABLE MAIN CONTROL VALVE 1 3 LL SPIN-ON FILTER 1 4 LL JOYSTICK CONTROL 1 5 LL INLINE FILTER 1 6 LA TEST PORT 3 7 LL DUST CAP 3 8 LL DUAL PILOT CHECK VALVE 1 9 AL LIFT CYLINDER 2 10 LL LOAD LOCK VALVE 1 11 AL FORK TILT CYLINDER 1 12 LL OVERCENTER VALVE 1 13 AL EXTEND CYLINDER 1 14 LL DUAL PILOT CHECK VALVE 1 15 AL SWAY CYLINDER 1 16 LL ORBITROL VALVE 1 17 LL ACCUMULATOR CHARGING VALVE 1 18 LL ACCUMULATOR 1 19 LL BRAKE VALVE 1 20 LL LEVER LOCK 1 21 LL STEERING SELECTOR VALVE 1 22 LL STEERING CYLINDER 2 23 LL STEERING CYLINDER 2 24 LL LOAD LOCK VALVE 2 25 LL CHECK VALVE 1 PART # DESCRIPTION ITEM #2 AL GRESEN-MANUAL LL AL MUNSON-4 SECTION LL AL MUNSON-5 SECTION LL PAGE 3-10

11 HYDRAULIC SCHEMATIC, AL SERVICE BULLETIN REFERENCE SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES COMPLETE SCHEMATIC REPLACED AL /25/97 ITEM CHANGE REPLACED LL /2/98 ITEM CHANGE REPLACED LL /1/98 ITEM CHANGE REPLACED LL PAGE 3-11

12 HYDRAULIC SCHEMATIC WITH OPTIONAL DUAL JOYSTICK CONTROL, AL FOLDOUT PAGE 3-12

13 HYDRAULIC SCHEMATIC WITH OPTIONAL DUAL JOYSTICK CONTROL, AL FOLDOUT PAGE 3-13

14 HYDRAULIC SCHEMATIC, AL REF PART NO. DESCRIPTION REQ'D 1 LL HYDRAULIC PUMP 1 2 SEE TABLE MAIN CONTROL VALVE 1 3 LL SPIN-ON FILTER 1 4 LL JOYSTICK CONTROL 1 5 LL INLINE FILTER 1 6 LA TEST PORT 3 7 LL DUST CAP 3 8 LL DUAL PILOT CHECK 1 9 AL LIFT CYLINDER 2 10 LL LOAD LOCK VALVE 1 11 AL FORK TILT CYLINDER 1 12 LL OVERCENTER VALVE 1 13 AL EXTEND CYLINDER 1 14 LL DUAL PILOT CHECK 1 15 AL SWAY CYLINDER 1 16 LL ORBITROL VALVE 1 17 LL ACC. CHARGING VALVE 1 18 LL ACCUMULATOR 1 19 LL BRAKE VALVE 1 20 LL LEVER LOCK 1 21 LL STEERING SELECTOR VALVE 1 22 LL STEERING CYLINDER 2 23 LL STEERING CYLINDER 2 24 LL LOAD LOCK VALVE 2 25 LL CHECK VALVE 1 PAGE 3-14

15 HYDRAULIC SCHEMATIC, AL SERVICE BULLETIN REFERENCE SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES 16 6/25/97 Item Change Replaced LL /1/98 Item Change Replaced LL PAGE 3-15

16 MAIN HYDRAULIC PUMP ASSEMBLY, LL PAGE 3-16

17 MAIN HYDRAULIC PUMP ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL HYDRAULIC PUMP ASSEMBLY REF. 1 LL COVER, SHAFT END (NSS FROM ITEM 2) 1 1A BUSHING NSS 2 LL SEAL, LIP 1 3 LL PLUG 4 4 LL SEAL, CHANNEL 4 5 LL PLATE, THRUST 4 6 LL SEAL, SECTION GASKET 4 7 LL SET, GEAR SHAFT 1 8 LL PIN, DOWEL 8 9 LL HOUSING, GEAR 1 10 LL CARRIER, BEARING 1 10A BUSHING NSS 11 LL SHAFT, CONNECTING 1 12 LL HOUSING, GEAR 1 13 LL SET, GEAR 1 14 LL COVER, PORT END 1 14A BUSHING NSS 15 LL STUD 4 16 LL WASHER 4 17 LL NUT, HEX 4 18 LL GASKET 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-17

18 GASKET MOUNTED COUNTERBALANCE VALVE, LL PAGE 3-18

19 COUNTERBALANCE VALVE, LL REF PART NO. DESCRIPTION REQ'D LL COUNTERBALANCE VALVE ASSEMBLY REF. 1* NSS WASHER, BACK-UP 1 2* NSS SEAL 1 3* NSS SEAL 1 4* NSS WASHER, BACK-UP 1 5* NSS WASHER, BACK-UP 1 6* NSS SEAL 1 7 NSS CAVITY, VALVE BODY REF. 8 LL CARTRIDGE ASSEMBLY 1 *SEAL KIT- ORDER LL SPECIFICATIONS 4.5:1 PILOT RATIO 1000 TO 4000 PSI 3000 PSI STANDARD SETTING 0-30 GPM WORK PORTS-- SAE 8 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-19

20 COUNTERBALANCE VALVE, LL REF PART NO. DESCRIPTION REQ'D LL COUNTERBALANCE VALVE ASSEMBLY REF. SEAL KIT- ORDER LL KIT CONTAINS: (O-RING) (BACKUP RING) PRESSURE ADJUSTMENT RANGES: PSI LL LL STANDARD PRESSURE SETTING: 3000 PSI LL LL LL LL CARTRIDGE ONLY LL SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-20

21 IN-LINE FILTER ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL IN-LINE FILTER ASSEMBLY (MODEL 9053) REF. ELEMENT & SEAL KIT- ORDER LL SPRING KIT- ORDER LL SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-21

22 DOUBLE PILOT CHECK VALVE, LL REF PART NO. DESCRIPTION REQ'D LL DOUBLE PILOT CHECK VALVE ASSY REF. 1* CV1-10-P-O-15 CARTRIDGE, CHECK VALVE MANIFOLD, VALVE 1 3** A PISTON ASSEMBLY NAMEPLATE RIVET 1 * SEAL KIT-- LL ** SEAL KIT-- LL NOTE: TO REMOVE PISTON ASSEMBLY (ITEM 3), CHECK VALVE CARTRIDGE ON "C1" SIDE MUST BE REMOVED. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-22

23 DOUBLE PILOT CHECK VALVE, LL REF PART NO. DESCRIPTION REQ'D LL DOUBLE PILOT CHECK VALVE (SWAY) REF. 1 LL SEAT, STEEL 2 2 LL O-RING 4 3 LL BALL 2 4 LL SPRING 2 5 LL CAP 2 6 LL SCREW 2 NOTE: ORDER SERVICE KIT- LL PORTS: 1/2" SAE: V1 & V2 1/2" GASKET: C1 & C2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-23

24 OVERCENTER VALVE CARTRIDGE, LL REF PART NO. DESCRIPTION REQ'D 1 LL CAP, VALVE CARTRIDGE 1 2 LL O-RING 2 3 LL O-RING 1 4 LL RING, BACK-UP 2 5 LL O-RING 1 LL (4:1) NOTE: 1. FLUID CONTROLS DOES NOT RECOMMEND ANY FIELD SERVICE FOR PARTS IN BODY OVERCENTER VALVES. 2. SHOULD OVERCENTER VALVES REQUIRE SERVICE, REPLACE ENTIRE VALVE, OR RETURN TO FACTORY FOR REPAIR. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-24

25 NOTES PAGE 3-25

26 OVERCENTER VALVE CARTRIDGE, LL PAGE 3-26

27 OVERCENTER VALVE CARTRIDGE, LL REF PART NO. DESCRIPTION REQ'D 1 LL BODY 1 2 LL LAPPED ASSEMBLY LL ENG. SPRING 1 5 LL SPRING 1 6 LL SPRING LL SPRING 1 9 LL PLUG 1 10 LL PLUG 1 11 LL PLUG 1 12 LA GASKET 1 13 LL PLUG, 1/2 PIPE 2 14 LA NUT 1 15 LL BACK-UP, TEFLON 2 16 LL BACK-UP, PARBAK 1 17 LL O-RING 1 18 LL O-RING 2 19 LL O-RING 2 20 LL O-RING 1 21 LL SCREW 1 22 LL /2" BALL 1 23 LL FILTER 1 NOTICE: SERVICE AT PETTIBONE MICHIGAN FACTORY ONLY IS RECOMMENDED. IN CASE OF EMERGENCY FIELD REPAIR, CUSTOMER ASSUMES FULL RESPONSIBILITY FOR VALVE PERFORMANCE. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-27

28 SPIN-ON FILTER ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL SPIN-ON FILTER ASSEMBLY REF. 1 LL CANISTER, REPLACEMENT ELEMENT 1 2 LL O-RING 1 NOTE: INDICATOR NOT INCLUDED SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-28

29 LOAD CONTROL VALVE, LL PAGE 3-29

30 MAIN CONTROL VALVE ASSEMBLY, LL PAGE 3-30

31 MAIN CONTROL VALVE ASSEMBLY, LL (4 SECTION VALVE) REF PART NO. DESCRIPTION REQ'D LL MAIN CONTROL VALVE ASSEMBLY REF INLET VALVE SECTION ASSY W/ MAIN RELIEF REF TIE ROD, BRACKET, AND SECTION SEAL KIT REF SPOOL CONTROL COVER & SEALS REF CONTROL SECTION ACCESSORIES REF SPOOL CONTROLS REF SPOOL CONTROLS REF SPOOL CONTROL SUPPLY CONNECTORS REF. 8 LL PRESSURE REDUCING VALVE ASSY REF. 9 LL COUNTER PRESSURE VALVE ASSY REF. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-31

32 CONTROL VALVE INLET SECTION ASSEMBLY, LL PAGE 3-32

33 CONTROL VALVE INLET SECTION ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D 1 LL O-RING 1 2 NSS RING, BACKUP 1 3 NSS SEAT 1 4 NSS POPPET 1 5 NSS PIN 1 6 NSS GUIDE, PIN 1 7 NSS GUIDE, SPRING 1 8 LL SPRING 1 9 NSS SCREW, ADJUSTING 1 10 LL O-RING, CARTRIDGE 1 11 NSS HOUSING, CARTRIDGE 1 12 LL NUT, SEALING LOCK 1 13 LL CAP, SEAL 1 14 LL WIRE 1 15 LL O-RING 1 16 LL PLUG 1 LL MAIN RELIEF VALVE ASSEMBLY (INCLUDES ITEMS 1-12) 175 BAR. LL VALVE CUP ASSEMBLY (INCLUDES ITEMS 1-3) LL PLUG ASSEMBLY (INCLUDES ITEMS 15 AND 16) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-33

34 CONTROL SECTION ACCESSORIES IN "M" CONNECTION PRESSURE GALLERY LL Control Valve PAGE 3-34

35 CONTROL SECTION ACCESSORIES IN "M" CONNECTION PRESSURE GALLERY REF PART NO. DESCRIPTION REQ'D 1 LL VALVE, NO LOAD CHECK (ITEMS 1-4) (TIGHTENING TORQUE 60 NM) 4 2 LL O-RING 4 3 NSS SPRING 4 4 NSS POPPET 4 5 LL "Y" PLUG ASSEMBLY (ITEMS 5-8) (TIGHTENING TORQUE 60 NM) 7 6 LL O-RING 7 7 LL O-RING 7 8 NSS RING, BACKUP 7 9 LL CAP 1 10 LL PLC82 CARTRIDGE ASSEMBLY (ITEMS 9-11) 210 BAR 1 11 LL O-RING 1 12 NSS CONTROL SECTION HOUSING 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-35

36 SPOOL CONTROLS (PC2 & AO3) LL Control Valve PAGE 3-36

37 SPOOL CONTROLS (PC2 & AO3) REF PART NO. DESCRIPTION REQ'D LL SPOOL CONTROL (PC2) ITEMS 1, 2, 3, 5, 8, 9, 10 (2 PCS), & 11 (2 PCS) REF. LL SPOOL CONTROL (PC2-A03) W/ STROKE LIMIT ITEMS 1, 2, 3, 5, 8, 9, 10 (2 PCS), 11 (2 PCS), 12, & 13 REF. 1 LL O-RING 1 2 LL O-RING 1 3 NSS RETAINER NSS 4 NSS SPRING NSS 5 NSS SCREW, ADJUSTMENT NSS 6 NSS RETAINER, SPRING NSS 7 LL SPRING 1 8 NSS CAP NSS 9 LL NUT 1 10 LL WASHER 2 11 LL SCREW (TIGHTENING TORQUE 10 NM) 2 12 LL SCREW 1 13 LL NUT 1 LL SPRING KIT, (1 OF ITEMS 4, 6, AND 7) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-37

38 SPOOL CONTROLS (ES2) LL Control Valve PAGE 3-38

39 SPOOL CONTROLS (ES2) REF PART NO. DESCRIPTION REQ'D 1 LL O-RING 2 2 LL SEAL, TEFLON RETAINER NSS WASHER NSS SPRING NSS SPRING NSS RETAINER, SPRING NSS W/ SPRING KIT NSS SCREW (TIGHTENING TORQUE 7 NM W/ LOCTITE 225) NSS 10 LL WASHER WASHER NSS 12 LL O-RING W/ CYLINDER ASSEMBLY NSS 14 LL O-RING 2 15 SEE NOTE W/ CYLINDER ASSEMBLY (TIGHTENING TORQUE 10 NM W/ LOCTITE 225) O-RING NSS 17 LL RING, BACKUP SEAL, TEFLON NSS HOUSING NSS 20 LL SCREW, (TIGHTEN TORQUE 10 NM) W/ SOLENOID VALVE NSS 22 LL O-RING 4 23 LL O-RING 4 24 LL O-RING RING, BACKUP NSS 26 LL O-RING W/ SOLENOID VALVE (TIGHTENING TORQUE 10 NM) NSS W/ SOLENOID VALVE NSS 29 LL SPRING 4 30 LL RING, SPACER 4 PAGE 3-39

40 SPOOL CONTROLS (ES2) REF PART NO. DESCRIPTION REQ'D 31 LL RING, RETAINING 4 32 LL O-RING W/ SOLENOID NSS 35 LL SCREW, (TIGHTENING TORQUE 1, 5 NM) LL CONNECTOR 4 37 LL THROTTLE SCREW, 1.00 MM (TIGHTENING TORQUE 1 NM) 2 LL SPRING KIT (INCLUDES(2) OF ITEM 1, (2) OF ITEM 2, AND (1) OF ITEMS 3-11) LL CYLINDER ASSEMBLY (INCLUDES ITEMS 12-19, & 20 (2 PCS)) LL CYLINDER SEAL KIT (INCLUDES ITEMS 1 (2 PCS), 2 (2 PCS), 12, 14, AND 17) LL SOLENOID SEAL KIT (INCLUDES ITEMS 22-26, AND 33) LL PISTON (INCLUDES ITEMS 15, 16, 17 & 18) NOTE: SOLENOID VALVE (12 V) LL (INCLUDES ITEMS 21-35) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-40

41 NOTES PAGE 3-41

42 SPOOL CONTROL SUPPLY CONNECTOR FOR PRESSURE CONTROL VALVE LL Control Valve PAGE 3-42

43 SPOOL CONTROL SUPPLY CONNECTOR REF PART NO. DESCRIPTION REQ'D HOUSING, SUPPLY CONNECTOR NSS HOUSING, SUPPLY CONNECTOR NSS O-RING NSS RING, BACKUP NSS CONNECTOR, SUPPLY NSS 6 LL TIN, LOCK 1 7 LL LOCKWASHER 2 8 LL SCREW (TIGHTENING TORQUE 6 NM) 2 9 LL SCREW (TIGHTENING TORQUE 6 NM) 2 10 LL O-RING 4 SUPPLY CONNECTOR SECTION KIT- ORDER LL (INCLUDES ITEMS 3 (4 PCS), 4 (4 PCS), AND 5 (2 PCS). SUPPLY CONNECTOR KIT- ORDER LL (INCLUDES ITEMS 1,7, 8, 9, AND 10 (2 PCS).) SUPPLY CONNECTOR KIT- ORDER LL (INCLUDES ITEMS 2, 3 (4 PCS), 4 (4 PCS), 5 (2 PCS), 6, 7, 8, 9, AND 10 (2 PCS).) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-43

44 SPOOL CONTROL COVER AND SEAL KIT, LL LL CONTROL VALVE REF PART NO. DESCRIPTION REQ'D 1 LL RING, SCRAPER 2 2 NSS COVER, SPOOL NSS 3 LL SEAL, TEFLON 2 4 LL O-RING 2 5 LL WASHER 4 6 LL SCREW, (TIGHTENING TORQUE 10 NM) 4 LL SPOOL SEAL KIT (INCLUDES (1) OF ITEMS 3 & 4 AND (1) OF ITEM 1) LL COVER KIT (INCLUDES (1) OF ITEMS 1, 2, 3, AND 4, AND (2) OF ITEMS 5 & 6) PAGE 3-44

45 NOTES PAGE 3-45

46 TIE ROD, BRACKET, AND SECTION SEAL KIT PAGE 3-46

47 TIE ROD, BRACKET, AND SECTION SEAL KIT REF PART NO. DESCRIPTION REQ'D 1 LL NUT, (TORQUE 60 NM) 6 2 LL O-RING 2 3 LL SPACER RING 3 4 LL O-RING 1 5 LL TIE ROD, 4 SECTIONS, OUTLET 3 6 LL BRACKET 2 7 LL O-RING 3 8 LL LIFTING LUG 2 LL LL SEAL KIT (INCLUDES ITEM 2 (2 PCS), 3 (3 PCS), 7 (3 PCS), AND ITEM 4). BRACKET KIT (INCLUDES ITEMS 6 (2 PCS), AND ITEM 9 (2 PCS)). SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-47

48 ADJUSTABLE PRESSURE REDUCING VALVE, LL LL Control Valve PAGE 3-48

49 ADJUSTABLE PRESSURE REDUCING VALVE, LL REF PART NO. DESCRIPTION REQ'D 1 LL O-RING 2 2 LL HOUSING ASSEMBLY (INCLUDES ITEMS 1 & 3) 1 3 LL SCREW, TIGHTENING (TORQUE 10 NM) 2 4 NSS RING, BACKUP REF. 5 LL O-RING 1 6 NSS SPOOL, REDUCER REF. 7 LL O-RING 1 8 NSS RING, BACKUP REF. 9 NSS PISTON REF. 10 LL WASHER 1 11 LL WASHER 1 12 LL SPRING (25-35 BAR) 1 13 LL GUIDE, SPRING 1 14 LL SCREW, ADJUSTING 1 15 LL O-RING 1 16 LL HOUSING, PRESS. RED. CART (TIGHTENING TORQUE 30 NM) 1 17 LL NUT, SEALING (TIGHTENING TORQUE 20 +/- 5 NM) 1 REDUCING SPOOL ASSEMBLY KIT- ORDER LL (INCLUDES ITEMS 4, 5, 6, 7, 8, AND 9) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-49

50 COUNTER PRESSURE VALVE ASSEMBLY, LL LL Control Valve PAGE 3-50

51 COUNTER PRESSURE VALVE ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL COUNTER PRESSURE VALVE ASSEMBLY REF. 1 LL NUT, SEALING 1 2 NSS SCREW, ADJUSTING 1 3 NSS COVER, HOUSING 1 4 LL O-RING 1 5 NSS POPPET 1 6 NSS SPRING 1 7 NSS POPPET 1 8 NSS HOUSING, VALVE 1 9 NSS RING, BACKUP 1 10 LL O-RING 1 11 LL SEALING RING 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-51

52 LIFT CYLINDER ASSEMBLY, AL PAGE 3-52

53 LIFT CYLINDER ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D AL LIFT CYLINDER ASSEMBLY REF. 1 AL TUBE WELDMENT, 5" BORE 1 2 BL CYLINDER SHAFT, 4" DIA. 1 3 FL SPACER 1 4* LL O-RING, STUB 1 5* LL SEAL, POLYHONE 1 6* LL WEAR RING 2 7 LL PISTON 1 8 LL NUT, NYLOCK, 1-1/2, 12 NF 1 9 LL LUBE FITTING, 1/8-27 NPT STR LL PLUG, PROTECTIVE 4 11 LL NC CAPSCREW, 3/8 X 1-3/4 NC SOC. HD LL VALVE, COUNTERBALANCE 1 13 OMIT PLUG, PROTECTIVE 1 14 BL-9808-A HEAD 1 15 LL SET SCREW, 3/8 NC NYLON TIP 1 16* LL ROD WIPER 1 17 FL-8172 COLLAR 1 18* LL ROD SEAL 1 19* LL MODULAR BACKUP 1 20* LL WEAR RING 1 21* LL O-RING, HEAD 1 22* LL BACKUP RING 1 23 SK-276 ADAPTOR 1 30 LL BUSHING 2 *COMPLETE SEAL KIT- ORDER LL (INCLUDES ITEMS 4, 5, 6, 16, 18, 19, 20, 21, AND 22.) NOTE: LL WAS USED IN MACHINES UP TO SERIAL NUMBER LL WAS USED FROM AND UP. PAGE 3-53

54 BOOM EXTENSION CYLINDER, AL PAGE 3-54

55 BOOM EXTENSION CYLINDER, AL ITEM PART NUMBER DESCRIPTION REQ D AL BOOM EXTENSION CYLINDER ASSEMBLY REF. 1 AL-8936-B TUBE, CYLINDER 1 2 BL SHAFT, CYLINDER 1 3 LL VALVE, OVERCENTER 1 4* LL WIPER, ROD 1 5 LL CAPSCREW, 3/8 NC X 1-1/4 LG 3 6 FL-6202 GLAND 1 7 BL-7150 HEAD 1 8* LL RING, BACKUP 1 9* LL O-RING 1 10* LL SEAL, POLYPAK 2 11* LL-248 BUSHING 1 12 LL SPACER 1 13 FL-6203 RETAINER, CYLINDER SEAL 2 14* LL SEAL, POLYPAK 2 15* LL RING, NYLON WEAR 2 16 FL-8697 NUT, 2 NYLON MODIF 1 17 LL-4771 PAD, WEAR REF. 18 LL CAPSCREW, FLAT HEAD SOCKET, 1/2 NF X 1 REF. 19 FL-6201 PISTON 1 20* LL O-RING 1 21 LOCKWASHER, 1/ NUT, HI, 1/2 NF 4 24 FL-7502 LUBE LINE ASSEMBLY 1 26 FL STOPPER 8 * FIELD SERVICE KIT ORDER LL PAGE 3-55

56 FORK/TILT CYLINDER ASSEMBLY, AL PAGE 3-56

57 FORK/TILT CYLINDER ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D AL FORK TILT CYLINDER ASSEMBLY REF. 1 AL TUBE WELDMENT, 6" BORE 1 2 BL CYLINDER SHAFT, 3" DIA. 1 3 LL O-RING, STUB 1 4 BL-9619-C PISTON 1 5 LL-2798 WEAR RING 2 6 LL SEAL, POLYHONE 1 7 LL CAPSCREW, HEX SOC, 3/8 X 3/4 NC F.H. 4 8 LL-5665 RETAINER RING 1 9 LL LUBE FITTING, 1/8-27 NPT STR LL NUT, NYLOCK, 1-1/ LL PLUG, PROTECTIVE 4 12 LL-5686 SPACER, CHECK VALVE 1 13 LL O-RING, CHECK VALVE 2 14 LL CHECK VALVE 2 15 LL NC CAPSCREW, SOC HD, 3/8 X 1-3/4 NC 2 16 LL COUNTERBALANCE VALVE 1 17 LL SETSCREW, NYLON TIP, 3/8 NC 1 18 FL-8565 COLLAR 1 19 BL-9810-A HEAD 1 20 LL ROD WIPER 1 21 LL ROD SEAL 1 22 LL MODULAR BACKUP 1 23 LL O-RING, HEAD 1 24 LL RING, BACKUP 1 25 LL WEAR RING, HEAD 1 30 LL BUSHING 2 COMPLETE SEAL KIT- ORDER LL (INCLUDES ITEMS 3, 5, 6, 13, 20, 21, 22, 23, 24, & 25.) PAGE 3-57

58 LEFT HAND STEERING, LL ITEM PART NUMBER DESCRIPTION REQ D LL CYLINDER AND SOCKET ASSEMBLY REF. LL CYLINDER AND (ONE)SOCKET ASSEMBLY 1 1 PISTON 1 2 ME GLAND 1 3 LL ROD, LH (SHORT) 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6 WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP ROD SEAL 1 12* WIPER, ROD 1 13 LL SOCKET END ASSEMBLY (SHAFT END) 1 *SEAL KIT ORDER LL PAGE 3-58

59 RIGHT HAND STEERING, LL ITEM PART NUMBER DESCRIPTION REQ D LL CYLINDER AND SOCKET ASSEMBLY REF. LL CYLINDER AND (ONE)SOCKET ASSEMBLY 1 1 PISTON 1 2 GLAND 1 3 LL ROD, RH (LONG) 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6 WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP ROD SEAL 1 12* WIPER, ROD 1 13 LL SOCKET END ASSEMBLY (SHAFT END) 1 *SEAL KIT ORDER LL PAGE 3-59

60 SWAY CYLINDER ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D 1 AL CYLINDER TUBE WELDMENT 1 2 LL END CAP REF. 3 FL-8887 MOUNTING BLOCK REF. 4 FL PIVOT END REF. 5 LL PIVOT END BUSHING REF. 6 FL HYDRAULIC TUBING REF. 7 LL-4519 TERMINAL-TUBE LINE REF. 8 BL HEAD 1 9 BL CYLINDER SHAFT WELDMENT 1 10 FL-8956 COLLAR 1 11 LL NYLOCK NUT 1 12 LL COTTER PIN 1 13 LL NYLON TIP SET SCREW 1 14 FL-8707 PISTON 1 15 LL O-RING, HEAD 1 PAGE 3-60

61 SWAY CYLINDER ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D 16 LL BACKUP RING, HEAD 1 17 LL WEAR RING, HEAD 1 18 LL ROD SEAL 1 19 LL MODULAR BACKUP RING 1 20 LL ROD WIPER 1 21 LL WEAR RING, PISTON 2 22 LL POLYHONE SEAL 1 23 LL O-RING, STUB 1 24 LL CAPSCREW 6 25 LL DOUBLE PILOT CHECK VALVE 1 26 LL PROTECTIVE PLUG 2 27 LL STRAIGHT LUBE FITTING 2 28 OMIT LL COMPLETE SEAL KIT CONSISTS OF ITEMS 15 THRU 23. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES 24 3/13/98 ITEM CHANGE REPLACED LL /13/98 ITEM CHANGE REPLACED LL PAGE 3-61

62 REAR STABILIZATION CYLINDER ASSEMBLY, AL PAGE 3-62

63 REAR STABILIZATION ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D 1 AL WELDMENT, 3-1/2" BORE CYLINDER TUBE 1 2 LL CAP, END 1 3 FL-8887 BLOCK, MOUNTING 1 4 FL END, PIVOT 2 5 LL BUSHING, PIVOT END 4 6 FL TUBING, 5/8" OD HYDRAULIC 1 7 LL-4519 TERMINGAL, TUBE LINE 1 8 BL HEAD 1 9 BL WELDMENT, 2" DIA. CYLINDER SHAFT 1 10 FL-8956 COLLAR 1 11 LL NUT, 1-1/4" - 12 NF NYLOCK 1 12 LL PIN, 1/4 X 3" COTTER 1 13 LL SCREW, 3/8-16 NC NYLON TIP SET 1 14 FL-8707 PISTON 1 15 LL O-RING, HEAD 1 16 LL RING, HEAD BACK-UP 1 17 LL WEAR RING, HEAD 1 18 LL SEAL, ROD 1 19 LL RING, MODULAR BACK-UP 1 20 LL WIPER, ROD 1 21 LL WEAR RING,PISTON 2 22 LL SEAL, POLYHONE 1 23 LL O-RING, STUB 1 24 LL CAPSCREW, 3/8 NC X 1-3/4 LG 6 26 LL PLUG, PROTECTIVE 2 27 LL FITTING, 1/8 NPT, STRAIGHT LUBE 2 28 BL BLOCK, FREE FLOW 1 NOTE LL COMPLETE SEAL KIT (Consists of Items 15,16,17,18,19,20,21,22,23) PAGE 3-63

64 48" SIDE TILT/FORK FRAME CYLINDER ASSEMBLY, AL REF PART NO. DESCRIPTION REQ'D 1 AL TUBE, CYLINDER, 2-1/4 BORE 1 2 BL-9645 SHAFT, CYLINDER, 1-1/4 DIA. 1 3 LL NUT, LOCK, 7/8-14 UNF NYLON 1 4 LL KIT, PISTON SEAL 1 5 LL PISTON 1 6 LL O-RING, PISTON 1 7 LL SPACER 1 8 LL SPRING, WASHER & PACKING 1 9 LL RING, RETAINING 1 10 LL O-RING, HEAD 1 11 LL HEAD, BACK-UP RING 1 12 LL HEAD 1 13 LL WIPER, PISTON ROD 1 14 LL FITTING, LUBE, 1/4-28 NF STR LL BUSHING 2 NOTE: LL COMPLETE CYLINDER SEAL KIT (CONSIST OF 4, 6, 8, 9, 10, 11, & 13.) PAGE 3-64

65 NOTES PAGE 3-65

66 JOYSTICK CONTROL VALVE ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL JOYSTICK ASSEMBLY REF HAND LEVER, E2 (A27 VARIANT) 1 2 LL MOUNTING PLATE M1 ASSEMBLY SPRING PAC ASSY & PRESS. PIN 1 4 LL LEVEL REACH BUTTON 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-66

67 NOTES PAGE 3-67

68 HAND LEVER, E2 PAGE 3-68

69 HAND LEVER, E2 REF PART NO. DESCRIPTION REQ'D 1 NSS CONTROL LEVER 1 2 LL WIRE 1 3 LL CABLE CLAMP 2 4 LL SEALING CAP 1 5 LL LOCK RING 1 6 LL PUSH BUTTON 1 7 LL NUT 3 8 LL SWITCH, MICRO 2 9 LL SCREW 1 10 LL HANDLE 1 11 LL SCREW 2 12 LL BELLOWS 1 13 LL RING, CLAMPING LL NUT 1 LL HAND LEVER KIT E2 (INCLUDES ITEMS 1, 2, 3 (2 PCS), 4, 5, 6, 7 (3 PCS), 8 (2 PCS), 9, 10, 11 (2 PCS), 12, 13, AND 18) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-69

70 SPRING PAC ASSEMBLY & PRESSURE PIN SET PAGE 3-70

71 SPRING PAC ASSEMBLY & PRESSURE PIN SET REF PART NO. DESCRIPTION REQ'D LL SPRING PACK (1 PER SPOOL) (ITEMS 2-9) REF. LL PRESSURE PIN SET (1 PER SPOOL) (ITEMS 12-22) REF. LL PLUG KIT (ITEMS 23 (2 PCS) & 24 (2 PCS)) REF. 1 LL SPRING, RETURN 1 2 NSS SPOOL, PRESSURE REDUCER NSS 3 NSS GUIDE, SPRING NSS 4 LL RING, SPACER (0.1 MM) AR 4 LL RING, SPACER (0.5 MM) AR 5 LL SPRING 1 6 LL SPRING 1 7 LL RING, SPACER (0.1 MM) AR 7 LL RING, SPACER (0.5 MM) AR 8 NSS GUIDE, BUSHING NSS 9 LL WASHER 1 10 LL RING, SPACER (0.1 MM) AR 10 LL RING, SPACER (0.5 MM) AR 11 LL SCREW 1 12 LL WIRE COIL 1 13 LL RING, SPACER (0.2 MM) AR 13 LL RING, SPACER (0.3 MM) AR 13 LL RING, SPACER (0.5 MM) AR 14 LL CIRCLIP 1 15 LL CIRCLIP 1 16 LL RING, SEALING 1 17 LL O-RING 1 18 NSS GUIDE, BUSHING NSS 19 NSS STUD, GUIDE NSS 20 LL SPRING 1 21 NSS WASHER NSS 22 LL COIL, WIRE 1 23 LL O-RING 2 24 LL PLUG 2 *TIGHTENING TORQUE: 1.3 NM PAGE 3-71

72 MOUNTING PLATE M1 ASSEMBLY, LL : FOR JOYSTICK, LL PAGE 3-72

73 MOUNTING PLATE M1 ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL MOUNTING PLATE M1 (ITEMS 1-7) REF. 1 LL NUT 1 2 LL SCREW 4 3 LL PRESSURE PLATE 1 4 NSS MOUNTING PLATE 1 5 NSS MOUNTING PLATE, W/ CARDAN JOINT 1 6 LL SCREW 2 7 NSS MOUNTING PLATE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-73

74 REMOTE CONTROL VALVE ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 HAND LEVER ASSEMBLY 1 2 MOUNTING PLATE ASSEMBLY 1 3 SPRINGS & PRESSURE PIN SET 2 4 HOUSING, VALVE NSS NSS - NOT SOLD SEPARATELY PAGE 3-74

75 HAND LEVER ASSEMBLY (LL VALVE), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL BALL, HAND LEVER 1 2 LL BELLOWS 1 3 LEVER, HAND NSS 4 LL NUT ( TIGHTENING TORQUE: 30 NM) 1 NSS - NOT SOLD SEPERATELY PAGE 3-75

76 REMOTE CONTROL VALVE SPRINGS & PRESSURE PINS (LL VALVE) PAGE 3-76

77 ITEM PART NUMBER DESCRIPTION REQ D 636 EXTENDO REMOTE CONTROL VALVE SPRINGS & PRESSURE PINS (LL VALVE) LL LL LL SPRING PACK ASSEMBLY (1 PER SPOOL) (INCLUDES ITEMS 2 THRU 11) PRESSURE PIN SET (1 PER SPOOL) (INCLUDES ITEMS 12 THRU 22) SEAL KIT (1 PER SPOOL) (INCLUDES ITEMS 12, AND 14 THRU 17) REF REF REF 1 LL SPRING, RETURN 1 2 SPOOL, PRESSURE REDUCER NSS 3 GUIDE, SPRING NSS 4 LL RING, SPACER (0.1 MM) AR 5 LL RING, SPACER (0.5 MM) AR 6 LL SPRING 1 7 LL SPRING 1 8 GUIDE, BUSHING NSS 9 LL WASHER 1 10 LL RING, SPACER (0.1 MM) AR LL RING, SPACER (0.5 MM) AR 11 LL SCREW (TIGHTENING TORQUE 1.3 NM) 1 12 LL COIL, WIRE 1 13 LL RING, SPACER (0.2 MM) AR LL RING, SPACER (0.3 MM) AR LL RING, SPACER (0.5 MM) AR 14 LL CIRCLIP 1 15 LL CIRCLIP 1 16 LL RING, SEALING 1 17 KK O-RING 1 18 GUIDE, BUSHING NSS 19 STUD, GUIDE NSS 20 LL SPRING 1 21 WASHER NSS 22 LL COIL, WIRE 1 NSS- NOT SOLD SEPERATELY AR- AS REQUIRED PAGE 3-77

78 MOUNTING PLATE, (LL VALVE) ITEM PART NUMBER DESCRIPTION REQ D 2 LL LOCK RING 2 3 LL SCREW* 2 5 LL SCREW* 2 7 LL SHAFT 1 8 LL NUT * 2 9 LL ADJUSTING SCREW 2 NOTE: * TIGHTENING TORQUE: 5NM LL PRESSURE PLATE ASSY (PCS 1,2) (2 PCS), 3 (2 PCS), 4,7, 8 (2 PCS), 9 (2 PCS) LL MOUNTING PLATE M3 (POS 5 (2 PCS), 6 PAGE 3-78

79 NOTES PAGE 3-79

80 ORBITROL STEERING COLUMN ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL HORN BUTTON KIT 1 2 NUT, HEX 13/16-20 NEF-2 THD. 1 3 LL WHEEL, STEERING 1 LL STEERING COLUMN ASSEMBLY 1 4 LL SHAFT & COLUMN ASSEMBLY (INCLUDES ITEMS 5, 6, AND 7) 1 5 LL CAP, OUTER TUBE 1 6 LL HORN BRUSH ASSEMBLY 1 7 LL SCREW 2 8 LL CREW, FLANGE, 12 PT., UNC-2B NOTE: STEERING COLUMN ASSEMBLY SERVICED AS AN ASSEMBLY ONLY. PAGE 3-80

81 NOTES PAGE 3-81

82 STEERING ORBITROL ASSEMBLY, LL PAGE 3-82

83 STEERING ORBITROL ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL CAP SCREW, 6POINT (E10) TROX DRIVE 7 2 LL CAP, END 1 3 LL SEAL, 73, 5MM (2.98IN.) ID 3 4 LL GEROTOR 1 5 LL SPACER LL PLATE, SPACER 1 7 LL DRIVE 1 8 NSS HOUSING 1 9 NSS SLEEVE, CONTROL 1 NSS SPOOL, CONTROL 1 10 LL PIN, CENTERING 1 11** NSS SPRING, CENTERING LL BEARING, RACE 2 14 LL BEARING, NEEDLE THRUST 1 15 LL SEAL, 47, 2MM (1.86 IN.) ID 1 16 LL SEAL, 25MM (1IN.) ID 1 17 LL SEAL, QUAD RING, 26, 57 MM (1.046 IN.) ID 1 18 LL BUSHING, SEAL GLAND 1 19 LL RING, RETAINING LL RETAINER, CHECK BALL 1 22 LL BALL, CHECK 1 23 LL SEAT, CHECK BALL 1 24 LL SEAL, 7, 7MM (.30 IN.) ID 1 25 LL SEAL, 9, 3MM (.36 IN.) ID 1 26 LL SCREW, SET 1 AA LL NEEDLE BEARING KIT LL SEAL KIT CONTAINS ITEMS 3, 15, 16, 17, 24 & 25 LL VITON SEAL KIT (ITEMS 3, 15, 16, 17, 24 & 25) (PART NOS. DIFFER: FOR USE W/SYNTHETIC FLUIDS) LL SEAL KIT W/LOW INPUT TORQUE SEAL CONTAINS ITEMS 3,15, 16, 17, 24 & 25. ITEMS 17 REPALCED W/SEAL SHOWN IN FIGURE A. **ITEM 11 SOLD ONLY IN KIT FORM (CENTERING KIT LL ) OR SPECIAL LOW TORQUE SPRING SPACER KIT LISTED ABOVE. PAGE 3-83

84 STEERING SELECTOR VALVE, LL PAGE 3-84

85 STEERING SELECTOR VALVE, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SHAFT 1 2 LL RING, BACK-UP SHAFT 1 3 LL O-RING, SHAFT 1 4 LL HOUSING 1 5 LL WASHER, THRUST 1 6 LL BEARING, THRUST 1 7 LL ROTOR 1 8 LL BALL, DETENT 1 9 LL O-RING, HOUSING 1 10 LL SPRING, DETENT 1 11 LL WASHER, SPACER 1 12* LL SCREW, BODY 4 13 LL BODY 1 14 LL SPRING, PRESSURE SEAL 4 15 LL SEAL, PRESSURE 4 16 LL O-RING, PRESSURE SEAL 4 17 LL RING, PRESSURE SEAL BACK-UP 8 18 LL PIN, LOCATING 1 19 LL PIN, ROTOR ROLL 1 20 LL NAMEPLATE 1 21* LL KNOB 1 22* LL HANDLE 1 23* LL SETSCREW, HANDLE 2 24 LL SHIM (NOT SHOWN LOCATED BETWEEN ITEM 4 & 5) AR * NOTE: HANDLE ASSEMBLY - LL (INCLUDES ITEM 21, 22 AND 23) NOTE: LUBRICATION: PETROLEUM BASE GREASE NOTE: TORQUE ITEM 12 TO 35 TO 45 IN. LBS. AR - AS REQUIRED NOTE: REPAIR KIT LL (INCLUDES ITGEMS 2, 3, 5, 6, 9, 11, 12 AND 15) PAGE 3-85

86 MAIN HYDRAULIC PUMP ASSEMBLY, LL (OPTIONAL) ITEM PART NUMBER DESCRIPTION REQ D LL MAIN HYDRAULIC PUMP ASSEMBLY REF 1 LL COVER, SHAFT END 1 2 LL SEAL, SHAFT 1 3 LL BUSHING 8 4 LL GEAR SET, INTEGRAL 1 5 LL SEAL, SQUARE GASKET 4 6 LL PIN, DOWEL 8 7 LL PLATE, THRUST 4 8 LL RING, SEAL 4 9 LL RING, BACKUP 4 10 LL HOUSING, GEAR 1 11 LL CARRIER, BEARING 1 12 LL SHAFT, CONNECTING 1 13 LL HOUSING, GEAR 1 14 LL GEAR SET 1 15 LL TIE BOLT, 5/8H 4 16 LL WASHER, 5/8" 4 17 LL NUT, 5/ LL COVER, PORT END 1 PAGE 3-86

87 SEQUENCE VALVE KIT FOR 636/5528, LL-7145 PAGE 3-87

88 COUNTERBALANCE VALVE, LL REF PART NO. DESCRIPTION REQ'D LL COUNTERBALANCE VALVE ASSEMBLY REF. SEAL KIT- ORDER LL KIT CONTAINS: (O-RING) (BACKUP RING) PRESSURE ADJUSTMENT RANGES: PSI LL LL STANDARD PRESSURE SETTING: 3000 PSI LL LL LL LL CARTRIDGE ONLY LL SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES PAGE 3-88

89 OIL FILTER ASSEMBLY (SUMP TYPE W/BY-PASS VALVE), LL ITEM PART NUMBER DESCRIPTION REQ D LL OIL FILTER ASSEMBLY REF PAGE 3-89

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