TRANSMISSION PARTS BOOK
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1 TRANSMISSION PARTS BOOK TH528C TH528C TURBO TH636C TH644C TH842C TH844C DATE: CLARK T2000 SERIES INTERMEDIATE DROP TEREX HANDLERS 455 N. Superior Ave., Baraga, MI PH: (906) ; FAX: (906) INTERNET:
2
3 INDEX DESCRIPTION CONVERTER HOUSING GROUP... Pl TRANSMISSION CASE AND PLATE GROUP... Pl TORQUE CONVERTER GROUP... Pl GEAR GROUP... Pl PUMP DRIVE GROUP... Pl CHARGING PUMP GROUP... Pl REVERSE IDLER GROUP... Pl FORWARD AND REVERSE SHAFT GROUP... Pl rd SHAFT GROUP... Pl FIRST AND SECOND SHAFT GROUP... Pl-253 OUTPUT SHAFT GROUP... Pl ELECTRIC CONTROL GROUP... Pl DRIVE PLATE GROUP / ALL EXC. TH528C TURBO... Pl DRIVE PLATE GROUP / TH528C TURBO ONLy... Pl-79
4 r"s y" 6 ~~~i r"7 4 j 0 I I.,~... 0/ -.",J... " " '. ~ ~"j ;: -.:.. :''' CONVERTER HOUSING GROUP T2000 SERIES TRANSMISSION Pl-244
5 ITEM DESCRIPTION REQD CONVERTER HOUSING PLUG (INCLUDES ITEM 3) O-RING PLUG PLUG (INCLUDES ITEM 6) O-RING PLUG SCREW SCREW SCREW LOCKWASHER SCREW LOCKWASHER GASKET PLUG CONVERTER HOUSING GROUP Pl-244 T2000 SERIES TRANSMISSION la
6 3 I 29 ~ I 30 «a I 'C... 0 ' I I I./ 2 TRANSMISSION CASE & PLATE GROUP T2000 SERIES TRANSMISSION Pl-245
7 ITEM DESCRIPTION REQD TRANSMISSION CASE BREATHER PLUG (INCLUDES ITEM 4) a-ring PLUG / MAGNETIC DRAIN PIN GASKET RING CLIP SPACER SEAT SNAP RING POPPET SPRING WASHER PLUG PLUG (INCLUDES ITEM 8) a-ring SCREW SCREW LOCKWASHER TUBE AND SCREEN ASSEMBLY FILLER PLUG PLUG PLUG PLUG DIPSTICK TUBE DIPSTICK ASSEMBLY PLUG a-ring SCREW SCREW WASHER SCREW WASHER WASHER NUT Pl-245 TRANSMISSION CASE & PLATE GROUP T2000 SERIES TRANSMISSION 2A
8 '. 3 TORQUE CONVERTER GROUP T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C Pl-265
9 ITEM DESCRIPTION REQD STATOR SUPPORT ASSY (INCL. ITEMS 2-3) BUSHING BEARING STATOR SUPPORT PISTON RING EXPANDER SNAP RING SEAL TORQUE CONVERTER ASSEMBLY TORQUE CONVERTER PLUG O-RING SNAP RING IMPELLER HUB GEAR SNAP RING WASHER BEARING OIL DISTRIBUTOR RING TORQUE CONVERTER GROUP Pl-265 T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C 3A
10 9 ~:"~'://;//'/,-~",, I (5().-// "" i.-/ f"'o/ i;'<~ ~~~:///.-~2///' //... ~ -----" 4 7_~~' <".: ;;:.',;:,.:y: /~...,,;i.... "" ~.,...::." '/ ~# ". 4 GEAR GROUP T2000 SERIES TRANSMISSION Pl-247
11 ITEM DESCRIPTION REQD REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) BEARING SPACER FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) BEARING SPACER rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) BEARING st CL. GEAR & BRNG ASSY (INCL. ITEM 0) BEARING nd CL. GEAR & BRNG ASSY (INCL. ITEM 2) BEARING rd DRIVEN GEAR OUTPUT SHAFT GEAR REVERSE IDLER GEAR FIRST DRIVEN GEAR GEAR GROUP Pl-247 T2000 SERIES TRANSMISSION 4A
12 8 5 PUMP DRIVE GROUP T2000 SERIES TRANSMISSION Pl-248
13 ITEM DESCRIPTION REQD PUMP DRIVE IDLER GEAR BEARING PUMP DRIVE GEAR PUMP DRIVE IDLER THRUST WASHER PUMP DRIVE SHAFT & PIN ASSY (INeL. ITEM 6) ROLL PIN PUMP DRIVE GEAR BEARING PUMP DRIVE GEAR BEARING PUMP DRIVE GROUP Pl-248 T2000 SERIES TRANSMISSION SA
14 I 5 5 / ::--,.- ~, 23~ 2 " /~a ". (:'II '... 2.," 6 "22 '''I 24 "\...\,,!S"'" 25,,; ".' : ~,J, '.:.:. '~ ~ 0 :,:;;::::.. <,5~ 0.0' 5 I 8 'tj. :::'-::, '.. ):... :-::,.,('... 6 ~,-,/ 9 ~f ~,,\.';..:>~.:;;.~'f~.. <;.:!; ' ~,,9"... -," ". -:\- '., ('.,' I~.,... : ".-;.,.. ".,... ~I I,,:)\n:: ::,:'.~:~;~ ~ ~:.~~\... J~" 4 ' )~M~::.~::'.' 'J~I,,', ',~.. ~::-~\~-~~::.. :; ~-... :,.' ':'" :;'...:'..!;... :.: ~. <:::::,,:,:: ~3>: 6 CHARGING PUMP GROUP T2000 TRANSMISSION I TH528C SS-636C SS-644C SS-842C Pl-266
15 ITEM DESCRIPTION REQD CHARGING PUMP ASSEMBLY HYDRAULIC SPIN FILTER ASSEMBLY REGULATOR VALVE SLEEVE REGULATOR VALVE PISTON REGULATOR VALVE SPRING PIN BALL CHECK VALVE ASSY (INCL. ITEMS 7-) BALL CHECK VALVE SPRING CHECK VALVE PIN O-RING CHARGING PUMP GASKET PUMP MOUNTING SCREW PUMP MOUNTING STUD LOCKWASHER PUMP MOUNTING STUD LOCKWASHER NUT NUT PUMP DRIVE ADAPTOR PUMP ADAPTOR SPACER PLATE O-RING SCREW LOCKWASHER REGULATOR VALVE ASSY (INCL. ITEMS 3-6) CHARGING PUMP GROUP Pl-266 T2000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C 6A
16 ITEM DESCRIPTION REQD IDLER & PILOT SHAFT IDLER SHAFT SNAP RING REVERSE IDLER GEAR BEARING THRUST WASHER END PLATE CAPSCREW WASHER ROLL PIN REVERSE IDLER GEAR. 7 REVERSE IDLER GROUP T2000 TRANSMISSION Pl-2S0
17 NOTES 7A
18 8 FORWARD & T2000 S~~ERSE SHAF~T ~G~ROOUP:--"G;;;:;:;;::=---- TRANSMISSION UP Pl-2S
19 ITEM DESCRIPTION REQD TURBINE SHAFT DRUM & PLUG ASSY OIL DISTRIBUTOR SLEEVE RETAINER SCREW PISTON RING PISTON & SEALS ASSY (INCL. ITEMS 6-7) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL END PLATE SNAP RING CLUTCH PISTON WEAR PLATE DISC SPRING ASSEMBLY SNAP RING RETAINER SNAP RING OUTER DISC (6 FORWARD / 6 REVERSE) INNER DISC (6 FORWARD / 6 REVERSE) CLUTCH GEAR THRUST BEARING WASHER REAR TURBINE SHAFT BEARING 9 CL. GEAR BRNG (SEE GEAR GROUP) 4 20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2 2 REV CLUTCH GEAR (SEE GEAR GROUP) 22 FWD CLUTCH GEAR (SEE GEAR GROUP) FORWARD & REVERSE SHAFT GROUP Pl-25 T2000 SERIES TRANSMISSION 8A
20 J ~,,:. 3 I.,;;:., /l)~./" 0 I /~ )~..-/ : " :~ "... \ ~" r... % ,,/,:' 5 ~~(~r / 6 I L~ ~rd / " ~ ~0 / /.-- 2 f. ~..-"- 9 ~I ~J~ //' 9 J20 b,~'i : I ~.Qi /' 2 0 ~/~ ~,. '" i C)/,'~ rt@~b ///']3 22 //i,,.' "",roc""".'-'" '..- "./ :".;",:~:::tj \~.~...:;;::. #./ 9 I F :.':'~.'... ~~?-{..-..-"- 20 I,~~;.~..:.:...\~..". ",,' 20~'./...,.?'.-.~...- "..-"- 2 I (~.,;:~;~:;):i~~ "..--"./ 4 (i>'\ ~~ '-:::.;. :ji,/.. 0:....' : Y ejl (\,Q),:~:<~>:'::>:;~C ~.~ ;;'(ii~2\:.:... ;. ~, ', """','"..- "......,. ::y.' ",... ":""'~ :.,.."..._..:-!"..' ~. '...,.:.;::"', ~',..' <...,.,...,... ', '.' 9 3rd SHAFT T2000 SERIES TRANSMISSION GROUP Pl-252
21 ~.- ITEM DESCRIPTION REQD rd SHAFT, DRUM, & PLUG ASSY ROLLER BEARING BEARING & SEAL ASSY BEARING SUPPORT WASHER OIL DISTRffiUTOR SLEEVE SCREW PISTON RING PISTON & SEALS ASSY (INCLUDES ITEMS 9-0) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL OUTER DISC INNER DISC END PLATE SNAP RING CLUTCH PISTON WEAR PLATE DISC SPRING ASSY (INCL. 5 WASHERS) SNAP RING RETAINER SNAP RING NEEDLE ROLLER THRUST BEARING THRUST WASHER SNAP RING rd CLUTCH GEAR BEARING (SEE GEAR GROUP) rd CLUTCH GEAR (SEE GEAR GROUP) 24 FIRST DRIVE GEAR (SEE GEAR GROUP) 3rd SHAFT GROUP Pl-252 T2000 SERIES TRANSMISSION 9A
22 0 -==L_-FIRST T2000 AND SE~~~HAFT~G~RO~U;;P SMISSION --TDi~::;:---- Pl-2S3
23 ITEM DESCRIPTION REQD st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY ROLLER BEARING BEARING & SEAL ASSY PISTON RING PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) OUTER CLUTCH PISTON SEAL INNER CLUTCH PISTON SEAL END PLATE SNAP RING CLUTCH PISTON WEAR PLATE nd DISC SPRING ASSY (INCL. 5 WASHERS) st DISC SPRING ASSY (INCL. 7 WASHERS) SNAP RING RETAINER SNAP RING CLUTCH GEAR THRUST BEARING CLUTCH GEAR THRUST WASHER SNAP RING OIL DISTRIBUTOR SLEEVE SLEEVE RETAINING SCREW OUTER DISC (st) INNER DISC (st) OUTER DISC (2nd) INNER DISC (2nd) CLUTCH GEAR BEARING (SEE GEAR GROUP) 4 25 st CLUTCH GEAR (SEE GEAR GROUP) 26 2nd CLUTCH GEAR (SEE GEAR GROUP) 27 3rd DRIVEN GEAR (SEE GEAR GROUP) FIRST AND SECOND SHAFT GROUP PI-253 T2000 SERIES TRANSMISSION loa
24 OUTPUT SHAFT GROUP T2000 SERIES TRANSMISSION Pl-254
25 ITEM DESCRIPTION REQD OUTPUT SHAFT OUTPUT SHAFT BEARING OIL SEAL SLEEVE O-RING OUTPUT SHAFT OIL SEAL SNAP RING SNAP RING OUTPUT FLANGE & PLUG ASSY (INeL. ITEM 9) FLANGE PLUG OUTPUT SHAFT GEAR (SEE GEAR GROUP) OUTPUT SHAFT GROUP Pl-254 T2000 SERIES TRANSMISSION lla
26 4u 5 I ""0 2 ""~ I 7"i I 2 ELECTRIC CONTROL GROUP T2000 SERIES TRANSMISSION PI-255
27 ITEM DESCRIPTION REQD SOLENOID ASSEMBLY (INCLUDES ITEMS 2-0) WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) O-RING O-RING O-RING O-RING O-RING SOLENOID COIL (2V) O-RING NUT PROTECTIVE COVER SCREW LOCKWASHER MODULATOR VALVE HOUSING O-RING INNER SPRING MIDDLE SPRING OUTER SPRING MODULATION VALVE SLEEVE O-RING PIN ACCUMULATOR SPOOL REGULATOR SPOOL MODULATOR VALVE SPOOL SPRING RETAINER SPRING SPACER UPPER PIN LOWER PIN SOLENOID BORE PLUG O-RING O-RING O-RING ELECTRIC CONTROL GROUP Pl-255 T2000 SERIES TRANSMISSION 2A
28 ITEM DESCRIPTION REQD N.S.S. DRIVE PLATE wi WELD NUTS N.S.S. DRIVE PLATE DRIVE PLATE BACKING RING SCREW LOCKWASHER DRIVE PLATE KIT (INCLUDES ITEMS -5) N.S.S. = NOT SOLD SEPARATELY 3 DRNE PLATE GROUP I T2000 TRANSMISSION TH528C NON-TURBO-TH636C-TH644C-TH842C-TH844C Pl-256
29 ITEM DESCRIPTION REQD N.S.S DRIVE PLATE DRIVE PLATE BACKING RING SCREW LOCKWASHER DRIVE PLATE KIT (INCLUDES ITEMS -4) N.S.S. NOT SOLD SEPARATELY Pl-79 DRIVE PLATE GROUP I T2000 TRANSMISSION TH528C wi TURBO ENGINE ONLY 4
30
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