PARTS MANUAL T-708J TOW TRACTOR

Transcription

1 PARTS MANUAL T-708J TOW TRACTOR CPN October 31, 2005

2 HOW TO USE THIS MANUAL This Parts Manual applies to all T-708J Tow Tractors When the Comm. # is not Known - Use the Word Index: Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions. Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT. Use any of the functional words in the item description to locate the desired item. Example: The first listing for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The index shows the component will be found on page C-65 that is the Parts List page number for the Air Cleaner And Exhaust Installation. A Adjustable Lever Latch... A5 Air Cleaner... C65 Air Cleaner Primary Filter Element... C65 Air Cleaner Secondary Filter Element... C65 Air Cleaner Service Indicator Kit... C65 The item is also listed as: Using the Parts Identification Pages: Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages). The Parts Illustration shows the assembly with its component parts identified by Item Numbers. On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order. For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1), Comm. Number , Quantity of 1.

3 When the Comm. # is not known - Use the Table of Contents: Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters). Find the Functional Group that best describes the area of the machine you are interested in. For example: Air Cleaner And Exhaust Installation See the sample Table of Contents shown below: ENGINE C ENGINE AND TRANSMISSION MOUNTING INSTALLATION... C-2 ENGINE ASSEMBLY... C-4 2WD TRANSMISSION/DRIVELINE INSTALLATION... C-6 TRANSMISSION ( ) - INTERNAL BREAKDOWN... C-8 4WD TRANSMISSION/DRIVELINE INSTALLATION... C-34 TRANSMISSION ( ) - INTERNAL BREAKDOWN...C-36 AIR CLEANER AND EXHAUST INSTALLATION...C-64 Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to the Air Cleaner And Exhaust Installation. Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for the Air Cleaner And Exhaust Installation. The Air Cleaner used on your machine is found in Functional Group C, this makes up the first part of the page number. Turn to that section of the parts manual and find the parts listing on page C-65 for the Air Cleaner ( ). When the Comm. # is Known - Use the Numerical Index: If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found. For our Primary Air Cleaner Filter Element Example: The Comm. Number is found in the Numerical Index, it shows that component will be found on pages C-65 that is the Parts List page for the Air Cleaner And Exhaust Installation.

4 TABLE OF CONTENTS T-708J TITLE Section A - Frame PAGE FENDER INSTALLATION A-2 HOOD INSTALLATION A-4 STEP INSTALLATION A-6 COUNTERWEIGHT INSTALLATION A-8 MAST PIVOT INSTALLATION A-10 Section B - Axle and Tires DRIVE AXLE INSTALLATION B-2 DRIVE AXLE ( ) - INTERNAL BREAKDOWN B-4 2WD STEERING AXLE INSTALLATION B-12 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN B-14 4WD STEERING DRIVE AXLE INSTALLATION B-22 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN B-24 SERVICE BRAKE INSTALLATION B-32 PARKING BRAKE INSTALLATION B-36 Section C - Engine and Transmission ENGINE AND TRANSMISSION MOUNTING INSTALLATION C-2 ENGINE ASSEMBLY C-4 2WD TRANSMISSION/DRIVELINE INSTALLATION C-6 TRANSMISSION ( ) - INTERNAL BREAKDOWN C-8 4WD TRANSMISSION/DRIVELINE INSTALLATION C-34 TRANSMISSION ( ) - INTERNAL BREAKDOWN C-36 AIR CLEANER AND EXHAUST INSTALLATION C-64 EXHAUST INSTALLATION C-66 THROTTLE INSTALLATION C-68 FUEL TANK INSTALLATION C-70 RADIATOR INSTALLATION C-72 BLOCK HEATER INSTALLATION C-76 Section D - Operators Station OVERHEAD CANOPY INSTALLATION D-2 CONSOLE ASSEMBLY D-4 SWITCH PANEL ASSEMBLY D-6 DECK INSTALLATION D-8 MANUAL POUCH INSTALLATION D-10 SEAT INSTALLATION D-12 SUSPENSION SEAT ( ) - INTERNAL BREAKDOWN D-14 SUPPORT INSTALLATION D-16 GAUGE PANEL INSTALLATION D-18 INSTRUMENT PANEL ASSEMBLY D-20 STEERING WHEEL INSTALLATION D-22 STEERING ORBITAL ( ) - INTERNAL BREAKDOWN D-24 CAB ASSEMBLY D-26 A

5 TABLE OF CONTENTS T-708J TITLE Section E - Electrical PAGE MAIN WIRING HARNESS INSTALLATION E-2 BATTERY INSTALLATION E-4 HORN INSTALLATION E-6 WORK/ROAD LIGHT INSTALLATION E-8 BACKUP ALARM INSTALLATION E-12 2WD/4WD CONTROL INSTALLATION E-14 SENDER INSTALLATION E-16 Section F - Ball Hitch Mast Assembly HULL LIFT BALL HITCH MAST ASSEMBLY F-2 Section G - Decals and Paint DECAL INSTALLATION G-2 Section H - Hydraulics HYDRAULIC SUPPLY AND RETURN INSTALLATION H-2 CONTROL VALVE INSTALLATION H-10 THREE SECTION DIRECTIONAL VALVE ( ) - INTERNAL BREAKDOWN H-12 B

6 STANDARD ABBREVIATIONS AC A/R ARC Assy BHCS Cu Yd Cyl DC Dia Eff FHCS F-N-R FOPS F/P Gr HHCS HHMS HSBHCS Screw ID LH M MIK mm Nat Asp Neg NSS NSVA OCL OD Pos PSI Q/A Alternating Current As Required Authorized Rebuilt Component Assembly Button Head Cap Screw Cubic Yard Cylinder Direct Current Diameter Effective Flat Head Cap Screw Forward-Neutral-Reverse Falling Object Protection System Fork Positioning Grade Hex Head Cap Screw Hex Head Machine Screw Hex Socket Button Head Cap Inside Diameter Left Hand Metric Maintenance Interval Kit Millimeter Naturally Aspirated Negative Not Sold Separately Non Serviceable Assembly Outer Channel Length Outside Diameter Positive Pounds per Square Inch Quick-Attach Ref Reference RH Right Hand RHSS Round Head SelfTapping Screw ROPS Roll-Over Protection System RPM Revolutions Per Minute SAE Society of Automotive Engineers Sec Section SFH Slotted Fillister Head SHCS Socket Head Cap Screw SMV Slow Moving Vehicle S/N Serial Number SPST Single Pole/Single Throw S.T. Self-Tapping Std Standard Str Straight Sw S wivel Tach Tachometer Temp Temperature Thd Thread Thk Thick Typ Typical UNC Unified Coarse UNF Unified Fine Univ Universal Var Variable V Volt VPM Vibrations Per Minute Wgt Weight w/ With w/o Without Wp Weatherproof Rev01/02/01 C

7 LUBRICANTS, FILTERS AND MANUALS D

8 T-708J LUBRICANTS, FILTERS AND MANUALS Lubricants, Filters And Manuals LUBRICANTS 1 Qt. 1 Gal. 5 Gal. 55 Gal. IR All-Season Premium Hydraulic Oil n/a n/a IR Multi-Purpose Premium Engine Oil IR Premium Limited-Slip Component Lubricant IR Premium Multi-Purpose ATF IR Synthetic Component Lubricant IR Synthetic Plus Component Lubricant FILTERS Quantity Engine Oil Filter Fuel Element Hydraulic Return Filter Element MANUALS Parts Manual Operation/Maintenance Manual John Deere Engine Operation/Maintenance Manual John Deere Engine Parts Manual Safety Label Manual FIEI Safety Manual E

9 RECOMMENDED SERVICE PARTS F

10 T-708J RECOMMENDED SERVICE PARTS Recommended Service Parts Assembly Air Cleaner Description Yr 1 Qty Yr 2 Qty Yr 3 Qty CPN Air Cleaner Primary Filter Element Air Cleaner Secondary Filter Element+ Vacuator Valve Air Cleaner Service Indicator Kit Rain Cap Axle and Wheels Axle Bearing Axle Thrust Bushing Articulation Axle Cylinder Axle Pivot Pin Axle Pivot Pin Air Valve Master Cylinder Electrical Positive Battery Cable Negative Battery Cable Battery Dump Switch Backup Alarm Horn Power Relay Brake Light Switch Fuse, 10 Amp Fuse, 15 Amp Fuse, 25 Amp Engine Fuel Filter Oil Filter Fan Belt Starter Alternator G

11 RECOMMENDED SERVICE PARTS T-708J Assembly Frame Hydraulics Instrument Panel Pedestal Description Yr 1 Qty Yr 2 Qty Yr 3 Qty CPN Muffler Temperature Sender Oil Pressure Sender Radiator Cap Lower Radiator Hose Upper Radiator Hose Fuel Level Sender Fuel Cap Fuel Tank Filler Neck Filtered Vent Throttle Cable Throttle Spring Adjustable Lever Latch (Hood) Bumper Return Filter Element Hydraulic Tank Filter Sight Gauge Section Valve Hydraulic Supply Pump SPST Switch Signals/Flashers Switch Ether Plug Fuel Level Gauge Transmission Temperature Gauge Hourmeter Fuel Level Gauge Oil Pressure Gauge Voltmeter Transmission Temperature Gauge Steering Wheel Horn Button Transmission Shifter H

12 T-708J RECOMMENDED SERVICE PARTS Assembly Kits Description Yr 1 Qty Yr 2 Qty Yr 3 Qty CPN Suspension Seat Seat Support Latch Seat Cushion w/ Shell Ignition Switch Ignition Switch Key Steering Orbital Axle Cylinder Seal Kit Steering Orbital Seal Kit Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule. I

13 Section A - Frame T-708J A - 1

14 LUBRICANTS, FILTERS AND MANUALS D

15 T-708J LUBRICANTS, FILTERS AND MANUALS Lubricants, Filters And Manuals LUBRICANTS 1 Qt. 1 Gal. 5 Gal. 55 Gal. IR All-Season Premium Hydraulic Oil n/a n/a IR Multi-Purpose Premium Engine Oil IR Premium Limited-Slip Component Lubricant IR Premium Multi-Purpose ATF IR Synthetic Component Lubricant IR Synthetic Plus Component Lubricant FILTERS Quantity Engine Oil Filter Fuel Element Hydraulic Return Filter Element MANUALS Parts Manual Operation/Maintenance Manual John Deere Engine Operation/Maintenance Manual John Deere Engine Parts Manual Safety Label Manual FIEI Safety Manual E

16 FENDER INSTALLATION Dwg D /02 A - 2 T-708J

17 FENDER INSTALLATION BOM , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Fender, LH Fender, RH HHCS, Zinc Plated 8 3/8 x 16 x 1.50 Grd Hex Nut 8 3/8 x Washer 18 Hardened Handle Lockscrew 16 3/8 x 16 x Locknut 16 3/8 x HHCS, Zinc Plated 2 3/8 x 1.5 x 16 Grd Bumper Locknut 2 5/16 x 18 ** Main Frame 1 T-708J A - 3

18 HOOD INSTALLATION Dwg D /00 A - 4 T-708J

19 HOOD INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Flatwasher, Zinc Plated 11 M10 Cl Hood HHCS, Zinc Plated 7 3/8 x 1.0 x 16 Grd Locknut, Zinc Plated 4 3/8 x Vandal Cover, RH Adjustable Lever Latch HHCS, Zinc Plated 6 5/16 x 18 x 0.75 Grd Flatwasher, Zinc Plated 34 5/ Locknut 17 5/16 x 18 UNJC Vandal Cover, LH Radiator Cap Lock Tab Hinge HHCS, Zinc Plated 11 5/16 x 18 x 1.0 Grd Lock Tab Strip 1 T-708J A - 5

20 STEP INSTALLATION Dwg D /00 A - 6 T-708J

21 STEP INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Step Lockscrew 8 3/8 x 16 x Locknut 8 3/8 x 16 T-708J A - 7

22 COUNTERWEIGHT INSTALLATION Dwg D /00 A - 8 T-708J

23 COUNTERWEIGHT INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Counterweight Box Counterweight Cover HHCS, Zinc Plated 6 1/4 x 20 x 1.0 Grd HHCS, Zinc Plated 6 3/4 x 10 x 2.25 Grd Hex Nut 4 3/4 x Washer Flatwasher, Zinc Plated 6 1/4 T-708J A - 9

24 MAST PIVOT INSTALLATION Dwg D /00 4 A - 10 T-708J

25 MAST PIVOT INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES /4 Pivot Shaft 1 2-1/ HHCS, Zinc Plated 4 5/8 x 11 x Hex Nut, Zinc Plated 4 5/8 x Adapter Bushing 2 2 1/4 to 2 1/2 T-708J A - 11

26 **Always use Ingersoll-Rand Replacement parts!** T-708J

27 Section B - Axle and Tires T-708J B - 1

28 DRIVE AXLE INSTALLATION Dwg D /04 B - 2 T-708J

29 DRIVE AXLE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drive Axle 1 See Breakdown B ARC - Drive Axle Axle Pad HSHCS, Zinc Plated 8 M20 x 2.5 x 260 Cl Flatwasher, Zinc Plated 16 M20 Hardened Nut, Zinc Plated 8 M20 x 2.5 Cl Shim mm Shim mm Wheel Nut 20 M22 x Tire/Wheel Assembly 2 Directional Tire 18.4 x ply-R Rim 1 24 x w16l Air Valve 1 T-708J B - 3

30 Dwg D /01/01 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 B - 4 T-708J

31 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring Vent Washer Plug Magnetic Plug 1 T-708J B - 5

32 Dwg D /01/02 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 B - 6 T-708J

33 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Circlip Key Bevel Gear Set Bearing Ring Nut Bolt Bolt Bolt Friction Washer Differential Side Gear Pin Circlip Friction Washer Pinion,Differential Ball,Detent Ring Differential Side Gear Plug Seal Washer Nut Circlip Sheet Selector O-Ring Piston Spring Plug Selector Fork Bearing Bearing Shim Shim Shim Shim O-Ring Bolt Shim Shim Shim Shim Shim Nut Spacer Seal Cover Plate Flange O-Ring Nut Differential Kit (Includes Items 17,18,19, 20,21,22,23,25,29) 1 T-708J B - 7

34 Dwg D /01/03 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 B - 8 T-708J

35 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Washer Bolt Plug Plug,Magnet Seal Shaft,Half Wheel Stud O-Ring Bearing Circlip Gear,Ring Ring Gear Support Plate,Locking Circlip Gear Bearing Seal Washer Bolt,Tapered Nut Stud Friction Washer Planet Gear Carrier Kit (Includes Items 59, 60, 62, 63, 65) 1 T-708J B - 9

36 Dwg D /01/04 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 B - 10 T-708J

37 DRIVE AXLE ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Lever Bolt,Bleeding Plug Bolt O-Ring Bushing.Reduction Bolt,Grub Nut O-Ring Lever Spacer Bolt Intermediate Brake Disc Bolt Spring Piston Back Up Ring O-Ring Dowel Lever Spring Pusher Backu Up Ring O-Ring Brake Disc Piston Piston Kit, A (Includes Items 1 86,87,88,89,93,94) Piston Kit, B (Includes Items 86,88,89,94,97) 1 T-708J B - 11

38 2WD STEERING AXLE INSTALLATION Dwg D /02 6 B - 12 T-708J

39 2WD STEERING AXLE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Axle - 2-Wheel Drive Steering 1 See Breakdown B Wheel Nut 16 M22 x HSHCS, Zinc Plated 4 M20 x 2.5 x 130 Cl Flatwasher, Zinc Plated 8 M20 Hardened Nut, Zinc Plated 4 M20 x 2.5 Cl Nut, Zinc Plated 4 M20 x 2.5 Cl Tire & Wheel Assembly (T-708J Solid) x 15 Solid T-708J B - 13

40 Dwg /00/01 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 B - 14 T-708J

41 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring Cylinder Bolt 4 T-708J B - 15

42 Dwg /00/02 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 B - 16 T-708J

43 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Cylinder Bolt Cylinder Seal Kit Articulated Tie Rod Reduction Bushing 4 T-708J B - 17

44 Dwg /00/03 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 B - 18 T-708J

45 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Reduction Bushing Thrust Bushing Support Fitting Plug Support (Not Shown) 2 T-708J B - 19

46 Dwg /00/04 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 B - 20 T-708J

47 AXLE - 2-WHEEL DRIVE STEERING ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Washer Bolt Outer Race Shim Shim Shim Bolt Cover Plug Pivot Fitting Pin Seal Seal Bearing Wheel Stud O-ring Spacer Locking Plate Tapered Bolt Nut Stud Inner Hub Pivot Pin Articulation Adjusting Bolt Nut Axle Steering Case Steering Case RF/LR 1 T-708J B - 21

48 4WD STEERING DRIVE AXLE INSTALLATION Dwg D /02 B - 22 T-708J

49 4WD STEERING DRIVE AXLE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Axle - 4-Wheel Drive Steering 1 See Breakdown B Wheel Nut 16 M22 x HSHCS, Zinc Plated 4 M20 x 2.5 x 130 Cl Flatwasher, Zinc Plated 8 M20 Hardened Nut, Zinc Plated 4 M20 x 2.5 Cl Tire And Wheel Assembly Tire 2 12 x Ply Rim Air Valve 2 T-708J B - 23

50 Dwg D /01/01 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 B - 24 T-708J

51 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring Vent Washer Plug Magnetic Plug Reduction Bushing Thrust Bushing Support Fitting Plug Support 2 T-708J B - 25

52 Dwg D /01/02 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 B - 26 T-708J

53 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring Shim Shim Shim Shim Shim Bevel Gear Set Bearing Ring Nut Bolt Bolt Bolt Friction Washer Differential Side Gear Pin Circlip Friction Washer Differential Pinion Bearing Shim Shim Shim Shim Spacer Nut Seal Cover Plate Flange Nut Circlip Differential Kit (Includes Items 15,16,17,18,19,20,29 And Carrier) 1 T-708J B - 27

54 Dwg D /01/03 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 B - 28 T-708J

55 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Nut Bolt Bolt Washer Reduction Bushing Seal Ball Bearing Circlip O-ring Joint Thrust Bushing Outer Race Bolt Cover Plug Fitting Pivot Pin Pivot Pin Seal Articulation Seal Dust Excluder Magnet Plug Plug Seal Bearing Wheel Stud Inner Hub O-Ring Ring Gear Ring Gear Support Circlip Planet Gear Bearing Washer Tapered Bolt Stud Nut Circlip Adjusting Bolt Nut Locking Plate Circlip Shim Shim Shim Planet Gear Carrier Kit (Includes Items 59,60,61,62,63,68 and Carrier) 1 T-708J B - 29

56 Dwg D /01/04 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 B - 30 T-708J

57 AXLE (4WD STEERING) ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Cylinder Bolt Cylinder Tie-Rod 2 T-708J B - 31

58 SERVICE BRAKE INSTALLATION - SHEET 1 OF 2 Dwg D /01/01 B - 32 T-708J

59 SERVICE BRAKE INSTALLATION - SHEET 1 OF 2 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Master Cylinder Push Rod Brake Brake Support* Brake Pedal Return Spring (Brake) Rod End Bearing Flange Set Collar Clevis Pin Cotter Pin Hex Nut, Zinc Plated 1 1/2 x 20 Grd A HHCS, Zinc Plated 3 3/8 x 1.25 x 16 Grd Hex Nut 3 3/8 x HHCS, Zinc Plated 4 3/8 x 1.0 x 16 Grd Locknut 4 3/8 x Carriage Bolt, Zinc Plated 4 3/8 x 16 x 1.50 Grd B Washer 4 Hardened Locknut, Zinc Plated 4 3/8 x 16 * Hull - Lift Truck Modified T-708J B - 33

60 SERVICE BRAKE INSTALLATION - SHEET 2 OF 2 B - 34 T-708J

61 SERVICE BRAKE INSTALLATION - SHEET 2 OF 2 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Master Cylinder Brake Support Return Spring (Brake) Hose Assembly " Hose Assembly " Reducing Adapter Adapter Connector Adapter 1 T-708J B - 35

62 PARKING BRAKE INSTALLATION Dwg D /03 B - 36 T-708J

63 PARKING BRAKE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Clevis Pin Clevis Clevis Anchor Cable Assembly Park Brake Lever with Lock Cotter Pin Hex Nut, Zinc Plated 1 5/16 x 24 Grd A HHCS, Zinc Plated 2 5/16 x 18 x 2.0 Grd Flatwasher, Zinc Plated 2 5/ Locknut 2 5/16 x 18 UNJC Lockscrew 4 5/16 x 18 x Switch Assembly Switch 1 T-708J B - 37

64 **Always use Ingersoll-Rand Replacement parts!** T-708J

65 Section C - Engine and Transmission T-708J C - 1

66 ENGINE AND TRANSMISSION MOUNTING INSTALLATION Dwg D /00 C - 2 T-708J

67 ENGINE AND TRANSMISSION MOUNTING INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Flatwasher 5 M12 Hardened Transmission Mounting Bracket, LH HHCS, Fully Threaded, Zinc Plated 5 M12 x 1.75 x 35 Cl Shock Mount Snub Washer HHCS, Zinc Plated 4 1 x 8 x 4 Grd Flatwasher Hex Nut 4 1 x Transmission Mounting Bracket, RH 1 T-708J C - 3

68 ENGINE ASSEMBLY Dwg /00 C - 4 T-708J

69 ENGINE ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Engine Fuel Element Fan Belt Starter Alternator Engine Oil Filter Throttle Bracket Throttle Spring Spring Bracket Temperature Sender Oil Pressure Sender Sender Wire Harness Adapter, Straight Adapter, Straight Adapter Adapter Hydraulic Supply Pump Seal Kit Reducer 1 M41 x M18 NPT Reducer 2 M18 x 3/8 NPT Positive Battery Cable Engine Mount, LH Engine Mount, RH Flatwasher 6 M12 Hardened HHCS, Zinc Plated 6 M12 x 1.75 x 35 Cl Chassis Wire Harness Fuel Filter Bracket Coolant Neck Hex Plug O-ring In Line Fuel Filter Hose Clamp Hose Clamp HHCS, Zinc Plated 5 M10 x 1.5 x 25 Cl Clamp Fitting, Fitting, Straight Fitting, Barbed Fitting, Barbed Fuel Hose 2 T-708J C - 5

70 2WD TRANSMISSION/DRIVELINE INSTALLATION Dwg D /01 C - 6 T-708J

71 2WD TRANSMISSION/DRIVELINE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Transmission 1 See Breakdown C Front Drive Shaft Assembly Cross and Bearing HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd HHCS, Fully Threaded, Zinc Plated 11 M10 x 35 Cl Flatwasher, Zinc Plated 11 M10 Cl HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd 8 T-708J C - 7

72 Dwg /00/01 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 13 C - 8 T-708J

73 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring O-ring Gasket 1 T-708J C - 9

74 Dwg /00/02 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 13 C - 10 T-708J

75 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Oil Bafle Baffle Screw Washer Air Breather O-ring Gasket O-ring Spacer Snap Ring Seat Safety Valve Poppet O-ring Tube Screen O-ring Washer 2 T-708J C - 11

76 Dwg /00/03 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 13 C - 12 T-708J

77 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Stator Support Piston Ring Piston Ring Expander Snap Ring Oil Seal O-ring Bore Plug Retaining Ring Impeller Hub Gear Snap Ring Torque Convertor Bearing, Oil Distributor Ring 1 T-708J C - 13

78 Dwg /00/04 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 13 C - 14 T-708J

79 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Bearing Bearing Spacer Gear and Bearing Bearing Spacer rd Gear and Shaft Bearing Bearing Gear and Bearing Assembly Bearing Driven 3rd Gear Reverse Idler Gear st Drive Gear 1 T-708J C - 15

80 Dwg /00/05 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 5 OF 13 C - 16 T-708J

81 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 5 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Shaft Idler and Pin Idler Gear - 31 Tooth Idler Gear Bearing Drive Gear - 34 Tooth Thrust Washer Snap Ring 1 T-708J C - 17

82 Dwg /00/06 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 6 OF OUT C - 18 T-708J

83 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 6 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Charge Pump Transmission Element Sleeve Piston Spring Pin Check Ball Valve Spring Pin O-ring Gasket Regulator Valve (Not Shown) Hose Inlet (3/4 Single Wire Mesh) 1 HUL Hose Outlet (3/4 Single Wire Mesh) 1 HUL Filter Adapter 1 Bolts to Plate Remote Adapter 1 Bolts to Transmission Mount Plate 1 HUL Adapter, 90 (C5506 x 12) 4 HUL Port Adapter (C53 x 15) 4 HUL Adapter, 45 (C5356 x 12) 1 HUL Bolt Bolt Lock Washer Screw Adapter O-ring Adapter 3 T-708J C - 19

84 Dwg /00/07 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 7 OF 13 C - 20 T-708J

85 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 7 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Shaft Snap Ring Bearing Thrust Washer End Plate Capscrew Washer 1 T-708J C - 21

86 Dwg /00/08 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 8 OF 13 C - 22 T-708J

87 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 8 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Turbine Shaft Oil Distributor Sleeve Piston Ring Clutch Piston Outer Seal Inner Seal End Plate Snap Ring Wear Plate Disc Washer Snap Ring Retainer Snap Ring Outer Disc Inner Disc Thrust Washer Bearing Thrust Washer Piston Ring 1 T-708J C - 23

88 Dwg /00/09 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 9 OF 13 C - 24 T-708J

89 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 9 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drum and Plug Assembly Rear Bearing Bearing Seal Sleeve Piston Ring Piston and Ball Seat Outer Seal Inner Seal Outer Disc Inner Disc End Plate Snap Ring Wear Plate Disc Washer Snap Ring Retainer Snap Ring Thrust Washer Bearing Thrust Washer Snap Ring Snap Ring Clutch 3rd Gear Snap Ring Bearing Output Flange Sleeve O-ring Oil Seal Snap Ring Snap Ring 1 T-708J C - 25

90 Dwg /00/10 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 10 OF 13 C - 26 T-708J

91 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 10 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drum Plug/Seat Shaft Rear Bearing Bearing/Seal Piston Ring Piston and Seal Assembly Outer Seal Inner Seal End Plate Snap Ring Wear Plate Disc Washer Disc Assembly Spring Snap Ring Retainer Snap Ring Thrust Washer Bearing Thrust Washer Snap Ring Sleeve (Not Shown) Outer Disc (Not Shown) Inner Disc (Not Shown) Outer Disc Inner Disc 5 T-708J C - 27

92 Dwg /00/11 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 11 OF 13 C - 28 T-708J

93 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 11 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Solenoid Drop In O-ring O-ring O-ring O-ring Solenoid Bore Plug O-ring O-ring O-ring Modulation Valve (Not Shown) 2 T-708J C - 29

94 Dwg /00/12 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 12 OF 13 C - 30 T-708J

95 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 12 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Driveplate B Drive Plate Mounting Screw Drive Plate Kit 1 T-708J C - 31

96 Dwg /00/13 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 13 OF 13 C - 32 T-708J

97 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 13 OF 13 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring Stop Pin Accumulator Spring Middle Spring Outer Spring Spool Spring Retainer Spacer Spring Regulator Spool Sleeve O-ring Lower Pin Upper Pin Gasket Sealing Kit (Not Shown) 1 T-708J C - 33

98 4WD TRANSMISSION/DRIVELINE INSTALLATION Dwg D /01 C - 34 T-708J

99 4WD TRANSMISSION/DRIVELINE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Transmission 1 See Breakdown C Front Drive Shaft Assembly Cross and Bearing HHCS, Zinc Plated 8 3/8 x 24 x 1.75 Grd HHCS, Fully Threaded, Zinc Plated 11 M10 x 35 Cl Flatwasher, Zinc Plated 11 M10 Cl HHCS, Zinc Plated 16 3/8 x 24 x 1.75 Grd Rear Drive Shaft Assembly Cross and Bearing 1 T-708J C - 35

100 Dwg /00/01 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 14 C - 36 T-708J

101 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 1 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES O-ring O-ring Gasket 1 T-708J C - 37

102 Dwg /00/02 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 14 C - 38 T-708J

103 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 2 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Air Breather O-ring Gasket O-ring Spacer Snap Ring Seat Safety Valve Poppet O-ring Screw and Tube Assembly Dipstick Tube Dipstick Kit O-ring O-ring Washer Washer 1 T-708J C - 39

104 Dwg /00/03 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 14 C - 40 T-708J

105 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 3 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Stator Support Piston Ring Ring Piston Expander Snap Ring (Not Shown) Oil Seal Torque Converter O-ring Bore Plug Retaining Ring Impeller Hub Gear Snap Ring Washer Torque Convertor Bearing Oil Distributor Ring 1 T-708J C - 41

106 Dwg /00/04 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 14 C - 42 T-708J

107 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 4 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Gear and Bearing Bearing Spacer Gear and Bearing Bearing Spacer rd Gear and Shaft Gear and Bearing Assembly Bearing Gear and Bearing Assembly Bearing Driven 3rd Gear Output Shaft Gear Idler Reverse Gear Drive 1st Gear 1 T-708J C - 43

108 Dwg /00/05 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 5 OF 14 C - 44 T-708J

109 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 5 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Shaft Idler and Pin Idler Gear - 31 Tooth Idler Gear Bearing Drive Gear - 34 Tooth Thrust Washer Snap Ring 1 T-708J C - 45

110 Dwg /00/06 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 6 OF OUT C - 46 T-708J

111 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 6 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Charge Pump Transmission Element Sleeve Piston Spring Pin Check Ball Valve Spring Pin O-ring Gasket Regulator Valve (Not Shown) Hose Inlet (3/4 Single Wire Mesh) 1 HUL Hose Outlet (3/4 Single Wire Mesh) 1 HUL Filter Adapter 1 Bolts to Plate Remote Adapter 1 Bolts to Transmission Mount Plate Elbow (C5506 x 12) 4 HUL Port Adapter (C53 x 15) 4 HUL Adapter (C5356 x 12) 1 HUL Bolt Bolt Lock Washer Screw Adapter O-ring Adapter 3 T-708J C - 47

112 Dwg /00/07 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 7 OF 14 C - 48 T-708J

113 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 7 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Shaft Snap Ring Bearing Thrust Washer End Plate Capscrew Washer 1 T-708J C - 49

114 Dwg /00/08 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 8 OF 14 C - 50 T-708J

115 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 8 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Turbine Shaft Oil Distributor Sleeve Piston Ring Clutch Piston Outer Seal Inner Seal End Plate Snap Ring Wear Plate Disc Washer Snap Ring Retainer Snap Ring Outer Disc Inner Disc Thrust Washer Bearing Thrust Washer Piston Ring 1 T-708J C - 51

116 Dwg /00/09 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 9 OF 14 C - 52 T-708J

117 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 9 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drum and Plug Assembly Rear Bearing Bearing/Seal Sleeve Piston Ring Piston and Ball Seat Outer Seal Inner Seal Outer Disc Inner Disc Plate,End Snap Ring Wear Plate Disc Washer Snap Ring Retainer Snap Ring Thrust Washer Bearing Thrust Washer Snap Ring Snap Ring Clutch 3rd Gear Snap Ring Bearing Output Flange Sleeve O-ring Oil Seal Snap Ring Snap Ring 1 T-708J C - 53

118 Dwg /00/10 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 10 OF 14 C - 54 T-708J

119 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 10 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drum Plug/Seat Shaft Rear Bearing Bearing/Seal Piston Ring Piston and Seal Assembly Outer Seal Inner Seal End Plate Snap Ring Wear Plate Disc Washer Disc Assembly Spring Snap Ring Retainer Snap Ring Thrust Washer Bearing Thrust Washer Snap Ring Sleeve Outer Disc Inner Disc Outer Disc Inner Disc 5 T-708J C - 55

120 Dwg /00/11 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 11 OF 14 C - 56 T-708J

121 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 11 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Output Shaft Output Flange and Plug Bearing Sleeve O-ring Oil Seal Snap Ring Snap Ring Hub Disconnect Shift Fork Rod Disconnect Shift Fork Spring Piston Ext. O-ring Piston O-ring O-ring O-ring (Not Shown) 1 T-708J C - 57

122 Dwg /00/12 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 12 OF 14 C - 58 T-708J

123 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 12 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Solenoid Drop In O-ring O-ring O-ring O-ring Solenoid Bore Plug O-ring O-ring O-ring Modulation Valve (Not Shown) 2 T-708J C - 59

124 Dwg /00/13 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 13 OF 14 C - 60 T-708J

125 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 13 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Drive Plate Kit Driveplate B Drive Plate Mounting Screw 6 T-708J C - 61

126 Dwg /00/14 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 14 OF 14 C - 62 T-708J

127 TRANSMISSION ( ) - INTERNAL BREAKDOWN - SHEET 14 OF 14 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Housing O-ring Stop Pin Accumulator Spring Middle Spring Outer Spring Spool Spring Retainer Spacer Spring Regulator Spool Sleeve O-ring Lower Pin Upper Pin Gasket Sealing Kit (Not Shown) 1 T-708J C - 63

128 AIR CLEANER AND EXHAUST INSTALLATION Dwg D /00 C - 64 T-708J

129 AIR CLEANER AND EXHAUST INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Air Cleaner 1 8.0" Air Cleaner Primary Filter Element Air Cleaner Secondary Filter Element Cover Assembly Vacuator Valve Air Stack Extension Tube* Rain Cap T-bolt Saddle Clamp T-bolt Saddle Clamp Air Intake Hose Air Cleaner Service Indicator Kit Straight Connector Tube HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 16 Cl Flatwasher 4 M8 x 1.25 Cl 200 * Hull Lift Modified Remove 3.0 T-708J C - 65

130 EXHAUST INSTALLATION Dwg D /00 C - 66 T-708J

131 EXHAUST INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Muffler HHCS, Fully Threaded, Zinc Plated 5 M10 x 1.5 x 25 Cl Flatwasher, Zinc Plated 5 M10 Cl Exhaust Gasket 1 T-708J C - 67

132 THROTTLE INSTALLATION Dwg D /00 C - 68 T-708J

133 THROTTLE INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Throttle Pedal Assembly Throttle Cable Pipe Coupling Ball Joint Hex Nut, Zinc Plated 3 1/4 x 28 Grd A Lockwasher 1 1/4 Hardened Clamp Flatwasher, Zinc Plated 3 1/ Nut, Zinc Plated 3 1/4 x 20 Grd A HHCS, Fully Threaded, Zinc Plated 1 M12 x 1.75 x 25 Cl Flatwasher, Zinc Plated 1 M12 Hardened Cl Spring HHCS, Zinc Plated 3 1/4 x 2.0 x 20 Grd 8 T-708J C - 69

134 FUEL TANK INSTALLATION Dwg D /01 C - 70 T-708J

135 FUEL TANK INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSS Fuel Tank Assembly Fuel Tank Filler Neck Fuel Level Sender Fuel Tank Cap Fuel Tank Gasket Fuel Tank Filtered Vent Fuel Tank Filtered Vent Gasket HHCS, Zinc Plated 3 1/2 x 13 x 1.75 Grd Washer 6 Hardened Locknut, Zinc Plated 3 1/2 x Hose Assembly " Elbow Hose Clamp Hose Clamp Hose Assembly " Elbow 1 T-708J C - 71

136 RADIATOR INSTALLATION - SHEET 1 OF 2 Dwg D /00/01 C - 72 T-708J

137 RADIATOR INSTALLATION - SHEET 1 OF 2 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Radiator Lockbolt 4 3/8 x 16 x Locknut 8 3/8 x Lockscrew 4 3/8 x 16 x Coolant Recovery Bottle 1 11 This Item Not Used With This Assembly Locknut, Zinc Plated 4 M6 x 1.0 Cl HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 12 Cl Flatwasher 4 Hardened Mounting Bracket Mounting Bracket Mount Stiffner HHCS, Zinc Plated 17 M6 x 1.0 x 20 Cl Fan Guard, RH Fan HHCS, Zinc Plated 4 M10 x 1.5 x 45 Cl Flatwasher, Zinc Plated 4 M10 Cl Shroud Fan Guard, LH Trim Lower Stiffener Hex Locknut, Zinc Plated 4 M8 x 1.25 Cl HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 20 Cl Flatwasher 4 M8 x 1.25 Cl 200 T-708J C - 73

138 RADIATOR INSTALLATION - SHEET 2 OF 2 Dwg D /00/02 C - 74 T-708J

139 RADIATOR INSTALLATION - SHEET 2 OF 2 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Radiator Lockbolt 4 3/8 x 16 x Locknut 8 3/8 x Radiator Cap Plastic Tube Hose Clamp Insulated Clamp Plastic Tube Hose Clamp HHCS, Fully Threaded, Zinc Plated 4 M8 x 1.25 x 12 Cl Flatwasher 4 Hardened HHCS, Zinc Plated 17 M6 x 1.0 x 20 Cl Adapter Insert Clamp Cover Plate Drain Pipe Coupling HHCS, Zinc Plated 2 1/4 x 20 x 1.5 Grd Hose Clamp Hose Clamp Adapter Adapter, Straight Adapter Hose Assembly " Hose Assembly " Hose Assembly " Lower Radiator Hose Upper Radiator Hose Cable Tie A/R Adapter Hose Assembly " T-708J C - 75

140 BLOCK HEATER INSTALLATION Dwg /00 C - 76 T-708J

141 BLOCK HEATER INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Engine Block Heater Kit Block Heater Element Block Heater Cord Clamp 1 T-708J C - 77

142 **Always use Ingersoll-Rand Replacement parts!** T-708J

143 Section D - Operators Station T-708J D - 1

144 OVERHEAD CANOPY INSTALLATION Dwg D /00 8 D - 2 T-708J

145 OVERHEAD CANOPY INSTALLATION BOM , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Overhead Guard HHCS, Zinc Plated 8 1/2 x 13 x 2 Grd Locknut, Zinc Plated 8 1/2 x Rear Canopy Gaurd (Mesh) 1 HUL T-708J D - 3

146 CONSOLE ASSEMBLY Dwg D /01 D - 4 T-708J

147 CONSOLE ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Console* 1 4 NSVA Switch Panel Assembly 1 See Page D Access Door* Lockscrew 8 1/4 x 20 x Shoulder Screw, Zinc Plated 2 5/16 x 3/ Locknut, Zinc Plated 2 1/4 x Thumb Screw 2 *Hull Modified T-708J D - 5

148 SWITCH PANEL ASSEMBLY Dwg /03 D - 6 T-708J

149 SWITCH PANEL ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Upper Access Door Fuse 5 10 Amp Ignition Switch Ignition Key Ignition Key Tag Ignition Switch Nut Power Relay Power Harness Locknut, Zinc Plated 6 #10 x Lockscrew 6 #10 x 32 x Decal: Fuse Panel 1 T-708J D - 7

150 DECK INSTALLATION Dwg D /00 D - 8 T-708J

151 DECK INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Lockscrew 8 1/4 x 20 x Locknut 4 3/8 x Center Center Plate* Cover Plate* Lockscrew 4 3/8 x 16 x Front Deck Plate 1 HUL Dipstick Cover Plate Rear Deck Plate* Thumb Screw HHCS, Zinc Plated 1 5/16 x 18 x 1.0 Grd Flatwasher, Zinc Plated 2 5/16 x Nut, Zinc Plated 1 5/16 x Lockscrew 8 3/8 x 16 x Cover Plate HHCS, Zinc Plated 2 1/4 x 20 x 5.0 Gr Flatwasher, Zinc Plated 2 1/ Bolt Deck Switch Bracket Nut, Zinc Plated 2 1/4 x 20 Grd A HHCS, Fully Threaded, Zinc Plated 4 M5 x 0.8 x 10 Cl 8.8 *Hull Lift Modified T-708J D - 9

152 MANUAL POUCH INSTALLATION Dwg D / RIGHT HAND FENDER 6 5 D - 10 T-708J

153 MANUAL POUCH INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Manual Pouch Lockscrew 3 1/4 x 20 x Locknut 3 1/4 x Cup Holder Taper Head Screw (HUL ) 3 #8 x 32 x 3/ Washer (HUL ) 3 # Nut (HUL ) 3 #8 x 32 T-708J D - 11

154 SEAT INSTALLATION Dwg D / D - 12 T-708J

155 SEAT INSTALLATION BOM , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES HHCS 4 1/2-13 x Lock Nut 4 1/ Suspension Seat 1 See Breakdown D Seat Pedestal 1 T-708J D - 13

156 SUSPENSION SEAT ( ) - INTERNAL BREAKDOWN D - 14 T-708J

157 SUSPENSION SEAT ( ) - INTERNAL BREAKDOWN BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Pan Assembly w/cushion Boot Adjuster Latch w/handle Seat Kit HHCS Flange Lock Nut Suspension Assy. w/damper Clevis Pin Push Nut Upper Wire Form Lower Wire Form HHCS Hex Head Lock Nut Washer Seat Belt w/retractor and Buckle Seat Kit Vinyl Tip 1 T-708J D - 15

158 SUPPORT INSTALLATION Dwg D /01 D - 16 T-708J

159 SUPPORT INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Support* Access Door HHCS, Zinc Plated 4 1/2 x 13 x 1.75 Grd Washer 8 Hardened Locknut, Zinc Plated 4 1/2 x Hinge HHCS, Zinc Plated 7 1/4 x 20 x 0.75 Gr Flatwasher, Zinc Plated 14 1/ Locknut, Zinc Plated 7 1/4 x Support Latch 1 *Hull Lift Modified T-708J D - 17

160 GAUGE PANEL INSTALLATION Dwg D /01 D - 18 T-708J

161 GAUGE PANEL INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSVA Instrument Panel Assembly 1 See Page D Lockscrew 4 1/4 x 20 x 0.5 T-708J D - 19

162 INSTRUMENT PANEL ASSEMBLY Dwg D /01 D - 20 T-708J

163 INSTRUMENT PANEL ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Hourmeter Fuel Level Gauge Water Temperature Gauge Oil Pressure Gauge Voltmeter Gauge Brake Light Plug Gauge Panel Differential Lock Switch Ether Plug Transmission Temperature Gauge Indicator Light Gauge Wiring Harness HHCS 2 M3 x 0.5 x Locknut 2 M3 x 0.5 T-708J D - 21

164 STEERING WHEEL INSTALLATION Dwg D /03 D - 22 T-708J

165 STEERING WHEEL INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Steering Column/Orbital Steering Orbital 1 See Breakdown D Steering Column Steering Wheel Cap Cover Horn Button Hex Nut F-N-R Control Wire Harness HHCS, Zinc Plated 2 3/8 x 16 x 1.50 Grd Flatwasher, Zinc Plated 2 3/ HSHCS, Zinc Plated 2 M5 x 0.8 x 30 Cl Transmission Shifter Transmission Shifter Clamp 1 T-708J D - 23

166 STEERING ORBITAL ( ) - INTERNAL BREAKDOWN Dwg /00 D - 24 T-708J

167 STEERING ORBITAL ( ) - INTERNAL BREAKDOWN BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSS Not Sold Separately 7 2 NSS Not Sold Separately 1 3 NSS Not Sold Separately Gerotor Spacer 1 6 NSS Not Sold Separately Drive Pin Centering Spring Kit 1 13 NSS Not Sold Separately 1 14 NSS Not Sold Separately 1 15 NSS Not Sold Separately 1 17 NSS Not Sold Separately Seal Gland Bushing Retaining Ring Retainer Ball Retainer Ball Seat Ball 1 24 NSS Not Sold Separately 1 25 NSS Not Sold Separately Set Screw Set Screw (Not Shown) Seal Kit (Not Shown) Parts Kit (Not Shown) 1 T-708J D - 25

168 CAB ASSEMBLY Dwg D / , 10 1, 2, includes 12 thru , D - 26 T-708J

169 CAB ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Overhead Canopy (Standard - No Cab) Cab Assembly (Optional) Canopy Frame Front Glass Frame Rear Glass Frame Rear Boot (incudes mounting strips) Lock Nut 8 1/ Lock Screw 8 1/4-20 x 3/ Top Lexan 1 Smoke Lexan Hold-down Bracket Wiper Assembly Motor Blade Arm Switch Filler Strip Hot Water Heater (Optional) Defroster Fan (Optional) HHCS 8 1/2-13 x Hex Nut 16 1/2-13 T-708J D - 27

170 **Always use Ingersoll-Rand Replacement parts!** T-708J

171 Section E - Electrical T-708J E - 1

172 MAIN WIRING HARNESS INSTALLATION Dwg D / E - 2 T-708J

173 MAIN WIRING HARNESS INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Ground Cable Lockscrew 2 5/16 x 18 x Clamp Locknut 3 5/16 x HHCS, Fully Threaded, Zinc Plated 3 M12 x 1.75 x 25 Cl Flatwasher, Zinc Plated 4 M12 Hardened Cl Cable Tie A/R Insulated Clamp (Not Shown) Loom A/R Dump Switch HHCS, Fully Threaded, Zinc Plated 2 M6 x 1 x 20 Cl Lockwasher Lockscrew 1 5/16 x 18 x Sender 1 T-708J E - 3

174 BATTERY INSTALLATION Dwg D /00 E - 4 T-708J

175 BATTERY INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Negative Battery Cable Grommet J-hook Battery Bracket Hex Locknut, Zinc Plated 2 M8 x 1.25 Cl Flatwasher, Zinc Plated 2 M10 Cl Battery Nut Flatwasher, Zinc Plated (Not Shown) 1 M12 Hardened Cl HHCS, Fully Threaded, Zinc Plated (Not 1 M12 x 1.75 x 25 Cl 8.8 Shown) Nut, Zinc Plated (Not Shown) 2 M8 x 1.25 Cl HHCS, Fully Threaded, Zinc Plated 1 M12 x 1.75 x 25 Cl Flatwasher, Zinc Plated 1 M12 Hardened Cl 200 T-708J E - 5

176 HORN INSTALLATION Dwg D /01 E - 6 T-708J

177 HORN INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSS Horn Assembly Horn Bracket Lockscrew 1 5/16 x 18 x Locknut 1 5/16 x 18 T-708J E - 7

178 WORK/ROAD LIGHT INSTALLATION - SHEET 1 OF 2 Dwg D /01/01 Standard arrangement Optional Trailer Stop Light arrangement E - 8 T-708J

179 WORK/ROAD LIGHT INSTALLATION - SHEET 1 OF 2 BOM , , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Work Light Lens/Reflector Bulb 3 12V Fuse 1 25 Amp Chassis Light Harness Light Assembly Light Assembly Turnsignal/Breaker Wiring Harness Adapter, Fitting(Optional Trailer Brake) Female Coupling(Optional Trailer Brake) Brake Light Switch(Optional Trailer Brake) Fuse 1 15 Amp Locknut 4 1/4 x Lockscrew 4 1/4 x 20 x 1.0 T-708J E - 9

180 WORK/ROAD LIGHT INSTALLATION - SHEET 2 OF 2 Dwg D /01/02 E - 10 T-708J

181 WORK/ROAD LIGHT INSTALLATION - SHEET 2 OF 2 BOM , , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Work Light Lens/Reflector Bulb 3 12V Signals/Flashers Switch Switch Console Wire Harness HHCS, Zinc Plated 1 #10 x 24 x 0.5 Grd B Hex Nut, Zinc Plated 1 #10 x 24 Grd A Lockwasher 1 #10 Hardened Flasher Signals/Flashers Switch Wire Harness (Standard Gauge Panel Lights) Wire Harness (Optional Gauge Panel Lights) 1 T-708J E - 11

182 BACKUP ALARM INSTALLATION Dwg D /02 E - 12 T-708J

183 BACKUP ALARM INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Backup Alarm Cable Tie A/R Lockscrew 2 1/4 x 20 x Locknut 2 1/4 x 20 T-708J E - 13

184 2WD/4WD CONTROL INSTALLATION Dwg D /02 E - 14 T-708J

185 2WD/4WD CONTROL INSTALLATION BOM , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Switch Assembly (4WD) Adapter (4WD) Plug (2WD) Straight Adapter (4WD) Adapter (4WD) Hose Assembly (4WD) " Decal: 4WD Disconnect (4WD) 1 T-708J E - 15

186 SENDER INSTALLATION Dwg D /00 E - 16 T-708J

187 SENDER INSTALLATION BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Indicator 1 T-708J E - 17

188 **Always use Ingersoll-Rand Replacement parts!** T-708J

189 Section F - Ball Hitch Mast Assembly T-708J F - 1

190 HULL LIFT BALL HITCH MAST ASSEMBLY Dwg /00 F - 2 T-708J

191 HULL LIFT BALL HITCH MAST ASSEMBLY BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Mast Outer Channel Mast Inner Channel Plastic Wear Strip (3/8 ) x 2.0 x Plastic Wear Strip (1/2 ) (HUL ) x 2.0 x Screw (Brass Taer Head) x Mast Mounting Shaft Ball Hitch 1 Ball Shaft Lock Washer Hex Nut Cylinder Mounting Pins HHCS Zinc Plated 2 1/4-20 x 2.25 Grade Lock Nut Zinc Plated 2 1/ Str. Adapter Cylinder Nut Cartridge Valve Bleeder Valve Seal Kit a/r Hydraulic Cylinder Guard HHCS x Lock Washer Mast Mounting Bracket 1 Left Side Mast Mounting Bracket 1 Right Side HHCS x 3.0 lg Lock Washer Hex Nut x Mast Mounting Bracket Pin Mast Mounting Shaft Bushing 2 T-708J F - 3

192 **Always use Ingersoll-Rand Replacement parts!** T-708J

193 Section G - Decals and Paint T-708J G - 1

194 DECAL INSTALLATION Dwg D /00 G - 2 T-708J

195 DECAL INSTALLATION BOM , , , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Decal: I-R Corporate Monogram Decal: Signature Decal: Transmission Dipstick Decal: Torque Converter Decal: Hydraulic Oil Decal: Diesel Fuel Decal: F-N-R Safety Tread Decal: No Riders Decal: Crush Warning Decal: Towing/Coasting Decal: Pressure Hazard Warning Decal: Warning Decal: Rollover Decal: Lube Chart Metal Tack Decal: Nameplate Decal: Operator Instruction Decal: Operation Warning Decal: Don't Ride Forks Safety Tread Decal: Ignition Switch Decal: Moving Machine Decal: Crush Warning Conversion by Hull Lift Truck, Inc Decal: Black Stripe Decal: Black Stripe Decal: Black Stripe Decal: T-708J 2 HUL Decal: Tire Pressure Decal Kit: Lift Capacity Kit** 1 HUL NSS - Decal: Mast Control Lever 1 - NSS - Decal: Lift Capacity 1 - NSS - Decal: Mast Control Direction Arrow Decal: Signature (White lettering) 1 ** Beige Paint 1 Gallon ** Beige Paint 1 Spray Can T-708J G - 3

196 **Always use Ingersoll-Rand Replacement parts!** T-708J

197 Section H - Hydraulics T-708J H - 1

198 Dwg D /00/01 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 1 OF H - 2 T-708J

199 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 1 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSS Hydraulic Tank Assembly Pipe Plug Drain Plug Sight Gauge Tank Filter HHCS, Zinc Plated 4 1/2 x 13 x 1.75 Grd Flatwasher 9 Hardened Locknut, Zinc Plated 4 1/2 x Return Filter Return Filter Element Adapter Fitting Straight Adapter Adapter Reducing Adapter Orbital Reducer Adapter Hose Assembly " Hose Assembly " Hose Assembly " Hose Assembly " Lockscrew 4 5/16 x 18 x Straight Adapter Vent Box Breather Assembly Lockscrew 2 1/4 x 20 x Adapter, Hose Assembly " Adapter, 45 1 HUL Adapter, 90 1 HUL T-708J H - 3

200 Dwg D /00/02 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 2 OF 4 H - 4 T-708J

201 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 2 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Flatwasher 9 Hardened HHCS, Zinc Plated 1 M12 x 1.75 x 140 Cl Locknut, Zinc Plated 1 M12 x 1.75 Cl Adapter Adapter, Cover Plate Adapter Insert Clamp Adapter Hose Assembly " Hose Assembly " Hose Assembly " Hose Assembly- Hull Lift Truck " (HUL ) Adapter, 90 1 T-708J H - 5

202 Dwg D /00/03 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 3 OF 4 H - 6 T-708J

203 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 3 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Adapter Hose Assembly " Insert Clamp Cover HHCS, Zinc Plated 1 5/16 x 18 x Grd 8 T-708J H - 7

204 Dwg D /00/04 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 4 OF 4 H - 8 T-708J

205 HYDRAULIC SUPPLY AND RETURN INSTALLATION SHEET 4 OF 4 BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Connector Adapter WD and Differential Lock Valve Solenoid Cartridge Seal Kit Tee Adapter Plug HHCS, Zinc Plated 2 1/4 x 20 x 2.5 Grd Flatwasher, Zinc Plated 2 1/ ORS Cap Hose Assembly " Hose Assembly " Fitting Adapter Hose Assembly " T-708J H - 9

206 CONTROL VALVE INSTALLATION Dwg D /02 H - 10 T-708J

207 CONTROL VALVE INSTALLATION BOM , ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES ** Decal: Raise / Lower Knob Lock Nut 1 1/ Handle Grease Fitting Linkage Bar Clevis Pin x Cotter Pin x Flat Washer Cotter Pin x Three-Spool Hydraulic Valve HHCS x Flat Washer Hex Nut T-708J H - 11

208 THREE SECTION DIRECTIONAL VALVE ( ) - INTERNAL BREAKDOWN H - 12 T-708J

209 THREE SECTION DIRECTIONAL VALVE ( ) - INTERNAL BREAKDOWN BOM ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 1 NSS Body Sub-check Valve Relief Valve Pilot Assembly Seal Assembly 3 7 NSS Hex Plug 3 8 NSS Hex Plug 1 9 NSS Hex Plug O-ring Double Acting Spool Single Acting Spool Spool Cap 3 T-708J H - 13

210 **Always use Ingersoll-Rand Replacement parts!** T-708J

211 HOW TO USE THIS INDEX When the Description is Known - Use the Word Index: Ingersoll-Rand's Word Index makes any item easy to locate. Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions. If searching for the Primary Air Cleaner Filter Element, the first listing in the Word Index is: The item is also listed as: Air Cleaner Primary Filter Element Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner The alpha-numeric listing in the second column of the index is the location of the item in the manual. The location is identified as; the Functional Group, Section Number, and Parts List Page Number. Example: C-65 would be Functional Group C, Page 65. The index shows the filter will be found on page C-65 which is the Parts List page number for the Air Cleaner And Exhaust Installation

212 **Always use Ingersoll-Rand Replacement parts!**

213 WORD INDEX A Access Door D-5 Adjustable Lever Latch A-5 Air Cleaner C-65 Air Cleaner Primary Filter Element C-65 Air Cleaner Secondary Filter Element C-65 Air Cleaner Service Indicator Kit C-65 Air Intake Hose C-65 Air Stack Extension Tube C-65 Air Valve B-3, B-23 Alternator C-5 Axle - 2-Wheel Drive Steering B-13 Axle - 4-Wheel Drive Steering B-23 Axle and Tires B-1 Axle Pad B-3 B Backup Alarm E-13 Backup alarm e-12 Ball Hitch F-3 ball hitch F-2 Battery E-5 Battery Bracket E-5 Block Heater Cord C-77 Block Heater Element C-77 Brake Light D-21 Light Switch E-9 Master Cylinder B-35 Pedal B-33 Support B-33, B-35 Bulb E-9, E-11 Bumper A-3 C Cap Cover D-23 Center Deck Plate D-9 Chassis Light Harness E-9 Chassis Wire Harness C-5 Console D-5 Console Wire Harness E-11 Coolant Neck C-5 Coolant Recovery Bottle C-73 Counterweight A-8 Counterweight Box A-9 Counterweight Cover A-9 Cover Assembly C-65 Cover Plate D-9 Cross and Bearing C-7, C-35 Cylinder Axle (2WD Steering) B-17 Axle (4WD Steering) B-31 Mast F-3 D Decal 4WD Disconnect (4WD) E-15 Fuse Panel D-7 Deck D-8 Differential Kit (Drive Axle) B-7 Differential Lock Switch D-21 Dipstick Cover Plate D-9 Drive Axle B-2, B-3 Dump Switch E-3 E Engine C-5 Block Heater Kit C-77 Mount C-5 Oil Filter C-5 Ether Plug D-21 Exhaust Gasket C-67 F Fan C-73 Belt C-5 Guard C-73 Fender A-2, A-3 Flasher E-11 F-N-R Control Wire Harness D-23 Frame A-1 Front Drive Shaft Assembly C-7, C-35 Fuel Element C-5 Filter Bracket C-5 Hose C-5 Level Gauge D-21 Level Sender C-71 Tank Assembly C-71 Tank Cap C-71 Tank Filler Neck C-71 Tank Filtered Vent C-71 Tank Filtered Vent Gasket C-71 Tank Gasket C-71 Fuse D-7, E-9 G Gauge Panel D-21 Gauge Wiring Harness D-21 Ground Cable E-3 H Handle A-3 Hinge A-5 Hood A-4, A-5 Horn E-7 Horn Button D-23 Hourmeter D-21 Hull Lift Ball Hitch Mast Assembly F-2 Hydraulic Supply Pump C-5 T-708J W - 1

214 WORD INDEX Hydraulic Tank Assembly H-3 I Ignition Key D-7 Ignition Key Tag D-7 Ignition Switch D-7 Ignition Switch Nut D-7 In Line Fuel Filter C-5 Indicator (Optional) E-17 Indicator Light D-21 Internal Breakdown 2-Wheel Drive Steering B-14 Axle (4WD Steering) B-24 Drive Axle B-4 Seat D-14 Steering Orbital D-24 Three Section Valve H-12 J J-hook E-5 K Kit 2WD Steering Cylider B-17 4WD Steering Differential B-27 Drive Axle Piston B-11 Planet Gear Carrier B-9 L Lens/Reflector E-9, E-11 Light Assembly E-9 Lock Tab A-5 Lock Valve, 4WD and Differential H-9 Lower Radiator Hose C-75 Lower Stiffener C-73 M Main Frame A-3 Manual Pouch D-11 Mast Assembly F-2 Mast assembly F-2 Mast Pivot A-10 Master Cylinder B-33, B-35 Muffler C-67 N Negative Battery Cable E-5 O Oil Filter, Engine C-5 Oil Pressure Gauge D-21 Sender C-5 Overhead Guard D-3 P Park Brake Lever with Lock B-37 Pivot Shaft (2-1/4") A-11 Plastic Wear Strip (Mast) F-3 Positive Battery Cable C-5 Power Harness D-7 Power Relay D-7 Push Rod Brake B-33 R Radiator C-73, C-75 Radiator Cap A-5, C-75 Rain Cap C-65 Rear Canopy Gaurd D-3 Rear Center Plate D-9 Rear Drive Shaft Assembly C-35 Return Filter H-3 Return Filter Element H-3 Return Spring (Brake) B-35 Rim B-23 S Seal Kit 2WD Steering Axle B-17 4WD and Differential Lock H-9 Hydraulic Pump C-5 Mast Assembly Cylinder F-3 Steering Orbital D-25 Seat Belt w/retractor and Buckle D-15 Sender E-3 Wire Harness C-5 Shim (Drive Axle) B-7 Shroud C-73 Sight Gauge H-3 Signals/Flashers Switch E-11 Starter C-5 Steering Column D-23 Column/Orbital D-23 Orbital D-23 Wheel D-23 Steering Axle 2WD B-12 4WD B-22 Step A-7 Support D-17 Suspension Seat D-13 Switch Assembly (4WD) E-15 Switch Panel Assembly D-5 T Tank Filter H-3 Temperature Sender C-5 Three Section Directional Valve H-12 Throttle Bracket C-5 Throttle Cable C-69 W - 2 T-708J

215 Throttle Pedal Assembly C-69 Tie Rod 2WD Steering Axle B-17 4WD Steering Axle B-31 Tire 12 x Ply B x B x 15 Solid B-13 Transmission C-7, C-35 Mounting Bracket C-3 Shifter D-23 Shifter Clamp D-23 Temperature Gauge D-21 Transmission Mounting Bracket C-3 Turnsignal/Breaker Wiring Harness E-9 U Upper Access Door D-7 Upper Radiator Hose C-75 V Vacuator Valve C-65 Valve 3-Spool Hydraulic H-11 4WD and Differential H-9 Air (Tire) B-23 Relief Pilot H-13 Sub-check H-13 Three-Way Directional H-12 Transmission Modulation C-29, C-59 Transmission Regulator C-19, C-47 Transmission Safety Poppet C-11, C-39 Transmission, Ball Check C-19, C-47 Vacuator C-65 Valve, Air B-3 Vandal Cover A-5 Voltmeter Gauge D-21 W Washer A-3 Water Temperature Gauge D-21 Wheel Nut B-3, B-13, B-23 Wire Harness (Optional Gauge Panel Lights)...E-11 Wire Harness (Standard Gauge Panel Lights)..E-11 Work Light E-9, E-11 Work/Road light e-8 WORD INDEX T-708J W - 3

216 WORD INDEX W - 4 T-708J

217 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE A H D B B-7...B B H B G G B B-9...B-21...B B B B B B B B C C D C-7... C G C C C C C C C C C C B D H A A D D D D D A D B B C E C C C C-7...C C H C-11...C C-29...C C-29...C C-29...C C-29...C C-29...C C-29...C C-29...C C C C C C C C C C C C C C H-3...H C C C C C C C G C C C E E C C C C C C C C C C C C C C C C C C C C H F D C C C C C C C C C C C C D D D D H H H C C C C C E B C C C C C C D C C B C C C C C C C A-11...F G G A A F F F C C C C C C C C C C C C C C C C-9... C C C C C E C D D H H H G B-7...B C C C C C C B F H C-75 T-708J X - 1

218 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE E D B-7...B B C C E-9...E E-9...E C C A H A C D H E E E H D C C A C C C C C H H H B B B D C H F F F A-11...F F F F F F F F F A H H H H H F F G G B G G G G B-35...H D D D G G C G D C D D C-9...C C-11...C C-21...C D D D D E C C C-11...C C-11...C C-11...C C-21...C C-21...C C-13...C C C-13...C C-13...C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C-55 X - 2 T-708J

219 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C G G D C C C C A D D D D B C C C C C C C C C C C C-25...C-27...C-53...C C-25...C C-25...C C-25...C C-25...C C-25...C C-25...C-53...C C-25...C-53...C C-25...C-53...C C C-27...C C-27...C C-27...C C-27...C C C-15...C C-25...C C-25...C-53...C C-25...C-53...C C C-33...C C-33...C C-33...C C-33...C C-33...C C-33...C C C C C C C C C C C C C C C C C C C C C C C B-5... B B-5... B-9... B B B B-7... B B-7... B B-7... B B B-7... B B B B-7... B B-7... B B-7... B B-7... B B-7... B B-7... B B-7... B B-7... B B-7...B B-9...B-21...B B-9...B-21...B B B-21...B B-21...B B-21...B B B B-9...B B-9...B-21...B B-9...B B-9...B B-9...B B E B-9...B-21...B B-9...B-21...B B-9...B B-21...B B-21...B B-9...B-21...B B B B B B B B B B-17...B-31 T-708J X - 3

220 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE B-17...B-19...B B-19...B B-7...B B-7...B B-7...B B-7...B B B-7...B B-7...B B-7...B D D D D D D D D D D D D D D D C C D E D B-3...B-13...B D G D E D B-7...B B B B B-17...B B-19...B D D E B B B B B F D D D B-33...B B D B-33...B B B B B B-33...B B B A B B H H E E G E G A A H C B D D D E B E E D D C H B B H B B B B B B B B B B B B B B B B B B B B B B B B B B B-9... B B B B B B B B B B B B B B B B B B B B B B B B B B-9... B C C A H B-9...B-21...B B-21...B D H C C C C C C C C C C C C C C C C B B B A D E G G C C C D E H A-3...B A C C H C C E C D D D D D-25 X - 4 T-708J

221 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE H C C H E D A E-9...E E B B B C-5... C H D C C C G G C D C C E D B-3...B C D H-3... H A E H A-3...B H H H D D D D C C C H H A-3...A-7... C D E B-37...E C-5...C-77...E E B-19...B-21...B-25...B B-7...B B-7...B B H E B B B B B B B B-5...B-15...B-21...B-25...B B-7...B B B-5...B-9...B-25...B B-5...B-9...B-25...B B-7...B A-3...A-7...B-33...C-73...C-75...D D C D F F H H F F E-3... H D C C B A-3... E-3... E B C H H-5... H D H E C C H H C B C-5... E-9... E H-5... H H H C-5... H H H E-9... H H C E H H H E H H F D E-9... E C D-9... D E H E C E E D-5... D C C E C C C H C H C E H E C C C-75...E H C A-5...B B A-3... D F H C D H D D A A C A A A-5... D H B H C C-7... C E D A-9... C D-9... D H-9 T-708J X - 5

222 NUMERICAL INDEX COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE A-5...B D D H E C B B D-5... D-17...F A-5...B A-5...B C D-3... D H A B B C D D D B D D-5... D E C-69...E-3...E B-3...B-13...B C-5... C C-7... C C C C C-3... C B-3...B-13...B C E C-73...E H C-73...C D B-13...B C-67...E C-73...C C-3...C-5...C-69...E-3...E B H D C-65...C A-5...C-7...C-35...C-73 X - 6 T-708J

223 Ingersoll-Rand Company ("Company") through its distributor warrants that parts manufactured by it will be as specified and will be free from defects in material and workmanship. The Company's liability under this warranty shall be limited to the repair or replacement of any part which was defective at the time of shipment provided Purchaser notifies the Company of any such defect promptly upon discovery, but in no event later than six (6) months from the date of shipment of such part by the Company. Repairs and replacements shall be made by the Company F.O.B point of shipment. The Company shall not be responsible for costs of transportation, removal, or installation. Warranties applicable to material and equipment supplied by the Company but wholly manufactured by others, shall be limited to the warranties extended to the Company by the manufacturer which are able to be conveyed to the Purchaser. This warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion, erosion, and normal wear and tear, alterations, or modifications made to the part without express written consent of Ingersoll-Rand. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT OF TITLE), EXPRESSED OR IMPLIED, AND THERE ARE NO WARRANTIES OF MERCHANTABILlTY OR OF FITNESS FOR A PARTICULAR PURPOSE. LIMITATION OF LIABILlTY The remedies of the user set forth under the provisions of warranty outlined above are exclusive and the total liability of Ingersoll-Rand; or its distributor with respect to this sale; or the equipment and service furnished hereunder, in connection with the performance or breach thereof, or from the sale, delivery, installation, repair or technical direction covered by or furnished under this sale, whether based on contract warranty, negligence, indemnity, strict liability or otherwise shall not exceed the purchase price of the unit of equipment upon which such liability is based. Ingersoll-Rand and its distributor shall in no event be liable to the user, any successors in interest, or any beneficiary of assignee relating to this sale for any consequential, incidental, indirect, special, or punitive damages arising out of this sale; or any breach upon lost goodwill, lost profits or revenue, interest, work stoppage, impairment of other goods, loss by reason of shutdown or non-operation, increased expenses of operation of the equipment, loss of use of power system, cost of purchase of replacement power; or claims of user or customer of the user for service interruption whether or not such loss or damage is based on contract, warranty, negligence, indemnity, strict liability or otherwise. May 2005

224 Road Development Ingersoll-Rand Company 312 Ingersoll Drive Shippensburg, PA Ingersoll-Rand Company, Printed in the USA