Groundsmaster 455 D Traction Unit

Transcription

1 Form No Groundsmaster 455 D Traction Unit Model No TS and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2001 All Rights Reserved

2 Contents Page Page Frame and Body Assembly Bi Directional Clutch Assembly No Front Transaxle Installation Assembly Hydraulic Motor Assembly No Transaxle Assembly No Hydraulic Cylinder Assembly No Hydraulic Motor No Hydraulic Schematic (Model No TS) Front Axle Assembly Rear Axle Assembly No (Only on: 30455) Brake Linkage Assembly Bevel Pinion Shaft Assembly Traction and Brake Pedals Assembly Rear Axle Assembly No (Continued) Steering Tower Assembly Differential Assembly (Only on: 30455) Power Steering Valve Assembly No Rear Axle Assembly No (Continued) Seat Plate Assembly Axle Support Assembly (Only on: 30455) Seat and Roll Over Protection System ASM. 17 Rear Axle Assembly No (Continued) Mini Suspension Assembly No Bevel Gear Case Assembly (Only on: 30455) 53 Control Console Assembly Rear Axle Assembly No (Continued) Gage Panel Assembly Bevel Gear Shaft Assembly (Only on: 30455) 54 Lift Valve Installation Assembly Rear Axle Assembly No (Continued) Lift Valve Assembly No Axle Case Assembly (Only on: 30455) Cylinder and Lift Arm Assembly Rear Axle Assembly No (Continued) Axle Assembly (Only on: 30455) Hydraulic Cylinder Assembly No Crankcase Assembly Fuel Tank Assembly Crankshaft Assembly Fuel Filter Assembly No Cylinder Head Assembly Hydraulic Reservoir Assembly Camshaft and Fan Support Assembly Hydraulic Pump Installation Assembly Timing Cover Assembly Gear Pump Assembly No Intake and Exhaust Manifold Assembly Traction Pump Assembly No Oil Pump Assembly Deck Drive Components Assembly Collector Assembly Clutch Assembly No Water Pump Assembly Electrical Schematic Main Wire Harness Assembly No Fuel Injection Pump Assembly Driveshaft Assembly No Fuel Injector Assembly Hydraulic Pump Fittings Assembly Alternator Assembly Solenoid Valve Assembly No Starter Assembly Engine Fasteners Installation Assembly Glow Plug and Glow Relay Assembly Engine Parts Installation Assembly Radiator Assembly Rear Axle Assembly 4WD

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 3

4 Frame and Body Assembly Decal Toro Screw & Washer ASM Cover Tower Frame 4: Bushing 4: Bushing Flange 4: Nut Insert Decal Lube Strip Sealing Support Tank, Lower Strip Sealing Support Cleaner, Air Screw TAP Washer Flat Decal Danger Handle Door Screw HWH Washer Neoprene Screw HH Hood ASM 18: Decal Gm455d 18: Strip Sealing, Hood 18: Trim Firewall Pin Hair Stop Rubber Latch Lockup Sheet No.: Screw HH Grip Plastic Ring Retaining Pin Roll Screw HWH Latch Draw, Flexible 29: Handle Latch 29: Keeper Latch Nut Flange, Lock Washer Nut Lock NI Spacer Strip Sealing Washer Flat Screw HHF Cover Hood, Lower Screw HH Washer Lock Washer Flat Fender LH Fender RH Strip Foam, Cover Tread Rest, Foot Screw CARR Screw PPH Cover Seat, Front 4

5 Frame and Body Assembly (Continued) Seal Cover, Front Pin Spring Decal International Sheet No.:2 5

6 Parts not listed in part list are not serviced separately Screw HH Bearing End, Rod Nut Jam Rod Shift Spacer Speed, Reel Link Shift Nut Lock NI Support Rod, Shift Rod Shift Pin Spring Fitting Vent Bushing Reducer Nipple Pipe Pipe Elbow, Dipstick Transaxle 2 Speed Switch Ring Retaining O Ring Arm Lever, Front Axle Screw HHF Nut Flange, Lock Screw HH Traction Hose ASM Cap Dust, Rubber Washer Flat Sheet No.: Motor HYD, Fixed Displacement Fitting HYD, 90 28: O Ring 28: O Ring Motor Drain Tube ASM Screw HHF Screw HH Spacer Rod, Shift Pin Roll Nipple Pipe Guide Bushing Nipple Spring Compression Fitting HYD 39: O Ring 39: O Ring Traction Tube ASM Fitting HYD, Tee 41: O Ring Shim Pinion, Shim Pinion, Shim Pinion, Guide Switch Pin Plunger Switch 6

7 Parts not listed in part list are not serviced separately (Continued) O Ring J Clip Sheet No.:3 7

8 Pinion Output Gear Spur Gasket Case & Cover Washer Thrust Pin Dowel Seal Oil Washer Thrust Bearing Thrust Plug Drain, Magnetic Screw HWHTF Washer Thrust Transaxle Case ASM 15: Bearing Needle 15: Bearing Needle 15: Bearing Needle Cover ASM Transaxle 16: Bearing Needle 16: Bearing Needle Gear Output Gear Spur Gear Cluster, 19 & 27t Shaft Counter Shifter Gear & Shaft Parts not listed in part list are not serviced separately Sheet No.:A Screw HHF Ball Steel Spring Fork, Shifter Seal Oil Ring Retaining Fork Shift Rod Shift, Hi Low Differential ASM Carrier Differential Bearing Ball Screw HHF Washer Carrier Differential Spacer Seal Oil Plug Pipe Set Gear, Matched Spiral Washer Thrust Washer Thrust Washer Thrust Washer Thrust Washer Thrust 8

9 Parts not listed in part list are not serviced separately O Ring Plate Thrust Pin Dowel Plate Valve, Motor Kit Cylinder Block Seal Lip Screw HH Washer Plain Ring Retaining Housing Fixed Shaft ASM Plug Steel Motor Endcap ASM 13: Ball Bearing Gasket Sheet No.:A2 9

10 Front Axle Assembly Plate Adapter Screw HSFH Disc Middle Disc Actuating 4: Stud 4: Link 4: Spring Extension 4: Disc Actuating 4: Ball 4: Nut HJ Axle ASM Flanged 5: Stud Drive 5: Ring Retaining 5: Spacer Axle, Flanged 5: Collar Bearing 5: Spacer Bearing 5: Bearing 5: Seal, V Ring Screw HHF Screw HH Cover Housing, Axle Nut Flange Plate Skid Screw HH Housing Axle U Bolt, Front Axle Not serviced Sheet No.: Tire & Wheel ASM 14: Tire 14: Wheel ASM 14: Stem Valve Plate Support, Axle Nut Wheel Spacer 10

11 Sheet No.: Fork Brake, RH 1: Fitting Grease Plate Spring Nut Jam Nut Lock NI Bearing End, Rod Screw HH Rod Brake Pin Pivot Spring Compression Washer Fork Brake, LH 11: Fitting Grease E Ring Nut Lock, NI Pin Brake Boot Rod, Brake Pin Clevis Clevis Pin Cotter Washer Flat 11

12 Nut Lock NI Bearing End, Rod Nut Jam Washer Flat Pad Pedal, Forward Pedal Traction Pad Pedal, Reverse Mount Nut Jam Screw HH Screw HSH Rod Control Lever Traction Nut HF Screw HH Pad Foot, Brake Pin Latch, Brake Pin Spring Screw HHF Hub Brake 22: Bushing Flange Fitting Grease Pedal Brake, LH Nut Lock, NI Washer Pedal Brake, RH Sheet No.:6 27: Bushing Flange 27: Fitting Grease Lever Brake Pin Roll Hub Adjustment Shaft Brake Fitting Grease Screw HH Brake Support ASM 34: Bushing Flange 34: Fitting Grease Screw TAP Screw HH Decal Safety Decal Warning Nut Lock, NI 12

13 Steering Tower Assembly Pin Roll Shaft Pivot Pin Roll Washer Thrust Nut Lock NI Bearing End, Rod Nut Jam Knob Kit Horn Nut Wheel Steering Screw HWH Panel Control, Tower Boot Column, Steering Screw TAP Screw HH Nut Lock NI Spring Compression Washer Flat Lever Lock Pin Cotter Rod Brake, Park Link Shift Pin Roll Pin Cotter Sheet No.: Rack Washer Flat Washer Disc Friction Shaft Pivot, Steering Plug Button Support Shaft, Steering Steering Control ASM Fitting HYD, 45 34: O Ring 34: O Ring Hose ASM Tie Cable Valve Check 37: O Ring 37: O Ring Hose ASM Hose ASM Bracket Gear, Steering Support Gear, Steering Screw HH Washer Lock Steering Column ASM 13

14 Steering Tower Assembly (Continued) Spacer Speed, Reel Plunger Spring Lever Shift Harness Wire, Front Cover Dust Locknut Bulkhead Fitting Straight, Bulkhead 51: O Ring R Clamp Fitting HYD, 90 53: O Ring Screw Washer Flat Clamp Tube Steering Tube ASM Tube ASM RH Front Tube ASM LH Front R Clamp Switch Micro Screw Nut Lock NI Sheet No.:7 14

15 Parts not listed in part list are not serviced separately Power Steering Valve Assembly No Screw Set Ring Retaining Bushing Kit Spring, Centering Drive Gerotor ASM Spacer Pin Kit, Centering Retainer Checkball Checkball Seat Checkball Kit Bearing 26: Race 26: Bearing Kit Seal Kit End Cap 28: Plate Wear 28: Cap End 28: Screw Cap Sheet No.:A3 15

16 Seat Plate Assembly Screw HHF R Clamp Tube Manual Plate Seat Pin ASM 5: Lanyard Rivet Pop, Steel Washer Flat Foam Center Washer Flat Cover Belt, Upper Foam Seat, Rear Rod Prop, Seat Pin Hair Grommet Screw HH Screw TAP Nut HF Relay R Clamp Capacitor 23: Screw 23: Washer Lock, Internal Grommet Sleeve Pivot, Seat Screw HH Disc Horn Bracket Horn Washer Flat Screw HH R Clamp Sheet No.:8 16

17 Seat and Roll Over Protection System Assembly Rops 2 Post Screw HH Washer Flat Screw HH Washer Lock Foam Rops Nut Lock NI Screw HH Washer Lock Washer Flat Washer Flat Seat Belt ASM Suspension Seat Washer Flat Nut Lock, NI Screw HH Washer Lock Seat Olympic, Toro Armrest ASM LH 19: Bracket Arm, LH 19: Spacer 19: Armrest 19: Screw HH 19: Nut HF 19: Washer Flat 19: Screw Pth Sheet No.: Armrest ASM RH 20: Bracket Arm, RH 20: Spacer 20: Armrest 20: Screw HH 20: Nut HF 20: Washer Flat 20: Screw Pth Screw HHF Spacer Suspension Nut Jam Switch Seat Screw HHF 17

18 Mini Suspension Assembly No Sheet No.:A Nut Lock Nut Hex Screw HH Washer Lock Washer Flat Adjuster W/Handle Adjuster Nut Push Frame Upper Frame Lower Spacer Suspension Shaft Pivot Sleeve Bearing Knob Adjuster, Tension Spring Extension Bumper Hanger Spring Spring Cap Bracket 18

19 Control Console Assembly Knob Control Lever Throttle Screw Nut Lock, NI Washer Plug Nut HF Boot Lever, Lift Relay Plug,Glow Boot Throttle Panel Console Timer Delay 13:1 1 Timer Delay 13:1: R Clamp Relay Screw HH Fuse 5 Amp Fuse 15 Amp, 32 Volt Fuse 30 Amps Nut Lock Cable Throttle Clamp Boden Screw HWH Screw HH Washer Flat Not serviced Spacer Relay Washer Lock/Ext Nut Lock, NI Nut Lock, NI Washer Lock/Ext Nut Hex Nut Washer Flat Sheet No.:10 19

20 Gage Panel Assembly Decal 4 Matic Panel Console, Gauges Ring Retaining Lamp Cluster 4: Nut Hex 4: Washer Lock, Internal 4: Socket Light 4: Bulb Gauge Temperature 5: Nut Hex 5: Washer Lock/Sp 5: Washer Flat Gauge Fuel 6: Washer Lock, Internal 6: Nut Hex 6: Washer Lock/Ext 6: Nut Hex Cluster Lamp 7: Nut Hex 7: Washer Lock, Internal 7: Socket Light 7: Bulb Screw HWH Washer Flat Screw PPH Sheet No.: Key Ignition Cover Console Switch Key 13: Nut Hex 13: Washer Lock Switch PTO 14: Nut HJ 14: Washer Lock,Internal Nut HF Screw HSBH Relay Wire Harness PTO Control 20

21 Lift Valve Installation Assembly Screw & Washer ASM Cover Control, Front Strip Foam, Panel Heel Support Screw TAP Fitting HYD, 90 6: O Ring 6: O Ring Screw HH Pin Cotter Screw HH Washer Flat Knob Lever Valve, RH Lever Valve, Center Lever Valve, LH Nut Lock, NI Link Levers, Valve Control Valve ASM Bulkhead Special 18: O Ring Hose ASM Adapter 20: O Ring 20: O Ring Disc Orifice Sheet No.: Tie Cable Dual Wing Relief ASM 23: Cartridge Relief 23: Cartridge Relief, Differential Hose ASM Fitting 25: O Ring 25: O Ring Hose ASM Cap Dust, Rubber Hose ASM Reilief Valve Tube ASM Fitting HYD, Straight 30: O Ring 30: O Ring Deck Return Tube ASM Fitting Quick 33: O Ring Pad Foot Plate Orifice 21

22 Parts not listed in part list are not serviced separately Lift Valve Assembly No Plug 1: O Ring Disc Spring Plunger Plug 6: O Ring Plug 11: Ring 11: Washer Plug ASM 16: O Ring Washer Washer Washer Spring Poppet Bushing Washer Spring Cap Plunger Plug ASM 32: Ring 32: Washer Spring * Not illustrated Seat 35: O Ring Plunger Eyelet * Seal Kit 39: O Ring 39: O Ring 39: Ring 39: Spacer 39: O Ring 39: O Ring 39: Ring 39: Poppet 39: O Ring 39: Wiper 39: Washer Sheet No.:A5 22

23 Cylinder and Lift Arm Assembly Fitting HYD, 90 1: O Ring 1: O Ring HYD Cylinder ASM Adapter Tee 3: O Ring 3: O Ring Screw HH Washer Lock Pin Pivot Hose ASM Hose ASM Screw Set Clamp Tube Sleeve Protective Adapter 12: O Ring 12: O Ring Hose ASM Pin Pivot Pin Pivot, LH Pin Pivot, RH Nut Jam Coupler Bushing Flange Fitting Grease Sheet No.: Arm Lift, LH Arm Lift, RH Screw Pfh Pad Bumper Fitting HYD, Special 26: O Ring 26: O Ring 26: O Ring Switch Pressure 27: O Ring Mount Pad Screw HH Nut Lock, NI Screw HH Tube Carrier, RH Tube Carrier, LH Nut Jam, Push Arm Joint Ball 36: Fitting Grease 36: Nut SHH Mount Joint, Ball Pin Cotter 23

24 Parts not listed in part list are not serviced separately Hydraulic Cylinder Assembly No Nut Lock Piston Barrel ASM Rod ASM Head Ring, Snap Kit Seal Sheet No.:A6 24

25 Fuel Tank Assembly Sheet No.: Screw HHF Foam Tank, Fuel Tank Fuel 3: Plug Pipe 3: Bushing Pipe Cap Fuel Pipe Stand Clamp Worm Fitting HYD, Bushing Bracket Cover Hose Fuel Breather Air Clamp Hose Decal Caution Fuel Screw HH Hose Female, Barbed Hose Female, Barbed Hose Overflow, Radiator Grommet Rubber Washer Flat Washer Lock Screw HH Hose Fuel Screw HH Bracket Meter, Hour Plate Tank, Fuel Hose Fuel Insert Nut Gasket Sender Fuel Washer Lock/Sp Screw Pth Screw HH Nut Lock, NI Relay Hourmeter Fuel Filter ASM Fitting Adjustable 25

26 Fuel Filter Assembly No Sheet No.:A Washer Copper Fitting Adjustable Element Filter Probe Sensor, Water 9: O Ring Screw Vent 12: O Ring 12: O Ring 26

27 Hydraulic Reservoir Assembly Hose Suction Clamp Hose Strainer Tank 3: O Ring Fitting 4: O Ring 4: O Ring Fitting Straight, HYD 5: O Ring 5: O Ring Adapter 7: O Ring 7: O Ring Plug HH 8: O Ring Adapter 9: O Ring 9: O Ring Hose ASM Hose ASM Fitting HYD, Tee 13: O Ring Tube ASM Cap Dust, Rubber Orifice Fitting HYD Sheet No.:15 17: O Ring 17: O Ring D Ring Screw HHF Bracket Ring Hose Male, Barbed Clamp Hose Oil Cooler Tube ASM 23: O Ring Screw Shoulder Screw HWH Nipple Cap Oil, HYD Filter Screen Reservoir Hydraulic Glass Sight 30: O Ring Screw TAP Bracket Mounting, Filter Grommet Mount, Tank Filter Line Tube ASM Adapter 35: O Ring 35: O Ring 27

28 Hydraulic Reservoir Assembly (Continued) Filter Head ASM Filter Oil, Transmission Fitting HYD, 90 38: O Ring 38: O Ring Velocity Tube ASM Screw HH Washer Sheet No.:15 28

29 Hydraulic Pump Installation Assembly Pump Gear O Ring Pump ASM Anchor Spring Washer Flat Mount Bracket Neutral Washer Nut Lock NI Nut Lock, NI Screw HH Screw HH Stud Traction Bearing Ball Spacer Bearing Washer Thrust Neutral Switch Arm ASM 17: Bushing Flange 17: Fitting Grease Screw HH Screw HH Screw HH Washer Lock Spring Extention Hose Dampener Sheet No.: Coupler Line, Drive Screw HH Control Pump Wire Switch, Neutral Switch Micro Screw Nut Lock NI Shaft Pivot Bearing End, Rod Nut Jam Plate Control, Pump Nut Flange Washer Curved Washer Flat Screw Flow Plate Pivot Damper Pivot Lever Damper ASM Ring Clip Screw HH Screw HH Nut Lock, NI Seal Oil Hub Splined Shaft Drive Pulley PTO 29

30 Sheet No.:16 Hydraulic Pump Installation Assembly (Continued) Bearing Ball Spacer Bearing, Upper Housing Bearing, PTO Locknut Bearing Screw HHF Plate Adapter, Main Screw Hfh Fitting Grease Nut Lock, NI Washer Flat Washer Flat Screw HH Washer Lock Spacer Plug Pulley Snap Ring 30

31 Parts not listed in part list are not serviced separately Gear Pump Assembly No Seal Shaft O Ring Motor, Gear Washer Plug Washer Plate Front Backplate Body Gear Drive Gear Idler Gasket Plate Wear Seal Screw Cap Plate Adaptor Key Gear Fit, Slip Valve Relief Sheet No.:A8 31

32 Traction Pump Assembly No Cap End Plug Special O Ring Spring Conical Ring Retaining Valve Screw Poppet Relief, Charge Spring Compression Kit Shim O Ring Charge Relief Plug ASM Bearing Needle Gasket Cap, End Pin Screw HWHTF Cover Trunnion O Ring Spacer Trunnion Shim Trunnion, Composite Bearing Roller, Tapered Plug HH 22: O Ring Washer Sheet No.:A Screw HH Shaft Pump Bearing Ball Ring Retaining Seal Lip Carrier Seal O Ring Ring Retaining, Internal Housing Pump Seal Lip Cover Trunnion Swashplate Variable Plate Thrust Kit Block, Cylinder Plate Valve, RH Pin Coupling 9 Tooth Plug Pin 32

33 Deck Drive Components Assembly Screw Hfh Shaft PTO Screw HH Adapter Clutch Screw HH Spacer Plate Mount Rubber Clutch PTO Screw HHF Washer Thrust Nut Lock NI Nut HHF Washer Flat Screw HH Locknut Bearing Bearing Ball Housing Spacer Bearing, Lower Key Clutch V Belt (Matched Set) Pulley Lower Screw Special Spacer Clutch Pin Stop, Clutch Decal Warning, Belt Sheet No.: Washer Clutch Screw Hfh Coupler Line, Drive Nut Lock, NI Washer Fitting Lube Bearing Ball, 2 Bolt Flange Harness Wire, Main Screw TAP Cover Belt, Lower Washer Flat Clip J Screw HSH Nut Lock, NI Washer Lock Driveshaft Screw HH 33

34 Parts not listed in part list are not serviced separately Clutch Assembly No Field & Rotor ASM Plate Brake Armature ASM Spring Nut Lock, NI Sheet No.:B1 34

35 Electrical Schematic Main Wire Harness Assembly No Fuse Blade Fuse 80 Amp Diode ASM Block Fuse Sheet No.:B2 T

36 Driveshaft Assembly No Yoke End Kit Joint, Universal Shaft Yoke, Slip Tube Yoke, Slip Screw HSH Sheet No.:B3 36

37 Sheet No.:18 Hydraulic Pump Fittings Assembly Clamp Hose Fitting 2: O Ring Spacer Fitting HYD, 90 4: O Ring 4: O Ring Nipple Test Fitting Tee 6: O Ring Cap Dust, Yellow Adapter 8: O Ring 8: O Ring R Clamp Nut HF Screw HH Bracket Rod, Seat Screw HH Washer Lock Fitting HYD 15: O Ring 15: O Ring Screw HH Washer Flat Nut Lock, NI Clamp Tube Valve 4wd Fitting HYD, 45 21: O Ring 21: O Ring Hose ASM wd Tube ASM Screw HH Hose ASM Fitting HYD 26: O Ring 26: O Ring Adapter 27: O Ring 27: O Ring Valve Fuse, Velocity Fitting HYD, Elbow 29: O Ring 29: O Ring Adapter 30: O Ring 30: O Ring Fitting HYD, 90 31: O Ring 37

38 Parts not listed in part list are not serviced separately Solenoid Valve Assembly No O Ring Coil ASM Nut Coil Sheet No.:B4 38

39 Engine Fasteners Installation Assembly Nut Flange, Lock Screw HH Washer Lock Washer Flat Washer Lock/Ext Screw TAP Screw HH Screw HH Screw HH Bolt Nut HF Washer Snubbing Screw HHF Screw HH Screw HH Screw HH Clamp Hose Mount Cable, Throttle Clamp Hose Screw HH Screw HHF Clamp Worm Clamp Hose Nut Lock, NI Screw HHF Washer Flat Sheet No.: Tie Cable Nut Lock Screw HHF Nut HF Clamp Hose Screw HH Washer Lock Screw HH Nut HF Nut HF Screw HH Screw HHF Clamp Tube Coverplate Screw HH Screw Screw HH Screw HH Kit Coupler, Exhaust Washer Lever, Brake Nut Insert Screw HH Nut Hex Nut Hex 39

40 Engine Parts Installation Assembly Support Base, Battery Mount Engine, LH Base Battery Retainer Battery Mount Engine Mount Engine, RH Battery Cable Battery, Positive Cable Battery, Negative Hose Radiator, Upper Adapter Pump Engine ASM Mount Engine, Rubber Tie Cable Spacer Fitting Tee, Hose Support Degassing Hose Line, Fuel Wireform Hose Hose Return Hose Overflow, Radiator Hose Intake Sheet No.: Hose Overflow Hose Cleaner, Air Clutch Fan Fan Hose Radiator,Upper Rear Bracket Support Hose Fuel Dipstick Grommet Hose Radiator, Lower Indicator Adapter ASM Mount Rubber Air Filter ASM Cover Bracket Return Hose Muffler ASM Hose Return Indicator Mini Gasket Muffler, Exhaust Decal Fluid, Starting Tube Return, Water Hose Line, Water Mount Engine, LH 40

41 Sheet No.:20 Engine Parts Installation Assembly (Continued) Plate Adapter Shield Adapter Cap Radiator Decal Cap, Radiator Decal Danger Decal Battery Grommet Rubber Box Degassing Sensor Level, Water 41

42 ÇÇ ÇÇÇÇÇÇ ÇÇÇ Parts not listed in part list are not serviced separately Air Filter Assembly No Filter Primary Filter Secondary Valve Vacuator Sheet No.:B6 42

43 Radiator Assembly Shroud Top Nut Lock, NI Decal Warning, Fan Radiator ASM Mount Radiator Screw HHF Bracket Screen Seal Strip, Screen Cooler Oil Screw HHF Nut Tinnerman Knob Seat Screen Plate Logo, Toro Washer Flat Plug Button Bracket Support Screw HH Hose ASM Bolt Shoulder Nut Lock, NI Screw HHF Union Elbow Bulkhead, 90 23: O Ring Locknut Bulkhead Sheet No.: O Ring Nut HF Strip Sealing, Radiator Strip Sealing, Fan Shroud Draincock Elbow Street, Angle Support, Radiator Screw HH Shroud Bottom Clamp Hose Ring Retaining Washer Flat Washer Flat Nut Insert Clamp Hose Nut HHF Seal Hood Screw HH Washer Weight, Rear Weight Rear Weight ASM Guard Fan Screw 43

44 Rear Axle Assembly 4WD RH Rear Steering Tube ASM LH Rear Steering Tube ASM 3: O Ring Screw TAP Washer Flat Axle Drive Bracket Bulkhead, Steering Bracket Drain, Case Screw HHF Nut HF Locknut Bulkhead Hose ASM Cylinder Rod Hose ASM Fitting Grease Stop Axle Clamp Tube Washer Thrust Bearing Needle, Roller Locknut Bulkhead Hose ASM R Clamp Not serviced Sheet No.: Screw HH Screw HWH Nut Lock NI Washer Thrust Clutch Bi Directional Screw HH Washer Lock Gear Driven Fitting HYD 31: O Ring 31: O Ring O Ring Piston Motor ASM Fitting HYD, 90 34: O Ring 34: O Ring Screw HH Ring Snap, Ext Fitting HYD, 90 37: O Ring 37: O Ring Spacer Coupler Washer Flat Screw HH 41 2 Tire And Wheel ASM 44

45 Rear Axle Assembly 4WD (Continued) 41: Tire 41: Rim 41: Stem Valve Nut HHF Ring Retaining, Ext Nut Lug Pin Cotter Plug 46: O Ring Joint Ball Spacer Joint, Ball Fitting HYD, 90 49: O Ring 49: O Ring Hydraulic Cylinder ASM Spacer Joint, Ball Pivot Rear Screw HH Pin Axle, Rear Fitting Grease Nut Lock, NI Nut SHH Washer Axle Joint Ball Fitting Grease Sheet No.: Screw Taptite Tie Rod ASM 64: Tube & Clamp ASM 64: Screw HH 64: Nut Lock, NI 64: End Rod, Tie 64:4: Nut SHH 64:4: Seal 64:4: Zerk Washer Flat Screw HH Pin Cotter Pin Dowel Elbow 45 69: O Ring 69: O Ring 45

46 Bi Directional Clutch Assembly No Sheet No.:B Spring Wave Washer Thrust Bearing Thrust Needle Roller Ring Retaining Bearing Spring Form, Wire Hub ASM Housing ASM Roll Cage ASM 46

47 Parts not listed in part list are not serviced separately Sheet No.:B8 Hydraulic Motor Assembly No Rotating Kit ASM Insert Plate, Cam Ring Retaining Ring Retaining Race Thrust O Ring Bearing Thrust Screw, Cap Backplate Housing Seal, Shaft Shaft, Drive 47

48 Parts not listed in part list are not serviced separately Hydraulic Cylinder Assembly No Sheet No.:B Butt & Tube ASM Piston & Rod ASM Piston Gland Locknut Kit Packing, 4wd 48

49 49

50 Sheet No.:3 T Bearing Roller,Taper Case Bearing O Ring Collar Seal, Oil O Ring Seal Oil Washer Lock Nut Lock Shim Shim Case, Gear Bolt Stud Washer Spring Nut Plate Cover Gasket 50

51 Differential ASM Set Matched, Ring And Pinion Case Differential Bolt Washer Spring Shaft Differential Pinion Differential Washer Differential Gear Differential Washer Differential Washer Differential Washer Differential Pin Spring Bearing Ball Shim Shim Shim 0.4 Sheet No.:4 T

52 (Only on: 30455) Support Axle Support Axle O Ring Bushing Flanged Plug Washer Seal Oil Plug ASM Bolt O Ring Extension, Vent Sheet No.:5 52

53 (Only on: 30455) Sheet No.:6 T Case Gear, Bevel Seal, Oil Bushing Knuckle ASM 5: Knuckle 5: O Ring Bolt Support Case, Axle LH Support Case, AxleRH Bushing Shim Shim Shim Pin Dowel Bolt Bolt Stud Nut Washer Spring Nipple Grease 53

54 (Only on: 30455) Sheet No.:7 T Shaft Gear, Differential Shaft Gear, Differential Gear Bevel,15 Tooth Bearing Ball Shim Shim Shim Clip Shaft, Bevel Gear Gear Bevel,17 Tooth Bearing Roller, Taper Collar 54

55 (Only on: 30455) Case, Axle Plug Washer Seal Gear Bevel, 17 Tooth Bearing Roller, Taper Cover O Ring Plug Washer Seal Bolt Sheet No.:8 55

56 (Only on: 30455) Sheet No.: Axle Seal Oil Clip Spacer Shim Shim Shim Gear Bevel, 29 Tooth Bearing Ball Cover Axle O Ring Bearing Ball Clip Bolt Stud 56

57 Crankcase Assembly Oil Filler Plug Hose Crankcase Clamp Hose Hose Crank Case Gasket Screw Spring Pin Gasket Plate Plate Screw Plug Plug 27.5mm Plug 28.5mm Gasket Oil Drain Plug Oil Drain Plug Oil Sump Gasket Pin Oil Sump Assy Gasket Screw HH Drain Plug Capscrew Bearing Spring Bushing Plate Screw Filter Stud * Not illustrated Oil Filter Pressure Switch Spring Pin Plug Tube Cylinder Block Spring Pin Plug Gasket O Ring Gasket Plug Threaded Plug Threaded Stud Valve Pvc F/W Hose Manifold Hose Pcv Valve * Gasket Set * Shield Adapter Sheet No.:3 57

58 Crankshaft Assembly Screw Pulley Washer Pulley Crankshaft Pinion Gear Oil Pump Sprocket Key Woodruff Screw HH Washer Spring Cover Cover Gasket Gasket Bearing Set (STD) Bearing Set (.30mm Os) Thrust Bearing Set Thrust Bearing Set Thrust Bearing Set Flange Set Crank Shaft Seal Spring Pin Gear Flywheel Pin Screw Hex Hd Cap Bearing Piston Pin Clip Sheet No.: Piston Pin Piston Ring Set Piston Ring Set Piston Ring Set Piston Ring Set Bushing Connecting Rod Set Bearing Connecting Rod Bearing Set 1st Repair Bolt Connecting Rod Piston Set Piston Set Piston Set Piston Set Screw HH Flywheel 58

59 Cylinder Head Assembly Capscrew Plate Gasket Plug Cylinder Head Cylinder Head ASM Stud Washer Flat Nut Cup Lower Valve Spring Valve Spring Cup Split Collar Insert Valve (1.65mm) Insert Valve (1.725mm) Insert Valve (1.800mm) Insert Valve (1.900mm) Insert Valve (1.975mm) Insert Valve (2.050mm) Insert Valve (2.125mm) Insert Valve (2.225mm) Insert Valve (2.250mm) Insert Valve (2.275mm) Insert Valve (2.300mm) Insert Valve (2.325mm) Insert Valve (2.350mm) Insert Valve (2.375mm) Insert Valve (2.400mm) Insert Valve (2.425mm) Insert Valve (2.450mm) Insert Valve (2.475mm) Insert Valve (2.500mm) Sheet No.:5 59

60 Cylinder Head Assembly (Continued) Insert Valve (2.525mm) Insert Valve (2.550mm) Insert Valve (2.575mm) Insert Valve (2.600mm) Insert Valve (2.625mm) Insert Valve (2.650mm) Insert Valve (2.675mm) Insert Valve (2.700mm) Insert Valve (2.725mm) Insert Valve (2.750mm) Insert Valve (2.775mm) Insert Valve (2.800mm) Insert Valve (2.825mm) Sheet No.: Insert Valve (2.850mm) Insert Valve (2.875mm) Insert Valve (2.900mm) Insert Valve (2.925mm) Insert Valve (2.950mm) Insert Valve (2.975mm) Insert Valve (3.000mm) Insert Valve (3.025mm) Insert Valve (3.050mm) Insert Valve (3.075mm) Insert Valve (3.100mm) Insert Valve (3.125mm) Insert Valve (3.150mm) 60

61 Cylinder Head Assembly (Continued) Insert Valve (3.175mm) Insert Valve (3.200mm) Insert Valve (3.225mm) Insert Valve (3.250mm) Insert Valve (3.275mm) Insert Valve (3.300mm) Insert Valve (3.325mm) Insert Valve (3.350mm) Insert Valve (3.375mm) Insert Valve (3.400mm) Insert Valve (3.425mm) Insert Valve (3.450mm) Insert Valve (3.475mm) Sheet No.:5 T Insert Valve (3.500mm) Insert Valve (3.550mm) Insert Valve (3.625mm) Insert Valve (3.700mm) Insert Valve (3.775mm) Insert Valve (3.850mm) Insert Valve (3.925mm) Insert Valve (4.000mm) Tappet Valve Bearing Set 1st Repair Lockwasher Capscrew Hex Head Gasket Valve Cover Valve Cover Washer Flat Washer Plate Screw HH 61

62 Cylinder Head Assembly (Continued) Bracket Lifting Screw HH Bracket Lifting Screw Washer Repair Washer Flat Head Bolt O Ring Water Inlet Plug Plug Plug 27.5mm Plug 28.5mm Washer Lock Capscrew Hex Clamp Hose Hose By Pass Screw Pipe By Pass Hose By Pass Tube Plug Gasket Plug Ball Chamber Turbulence * Not illustrated Sheet No.: Chamber Turbulence Valve Guide (14.29 Mm) Valve Guide (14.59 Mm) Exhaust Valve Seat Seat Intake Valve (39.5) Intake Valve Valve Exhaust Valve Seat Valve Stem Seal Gasket Head, Gasket Head, Gasket Head, Gasket Head, Bracket * Head Bolt & Washer Set * Gasket Set T