1438HXL LAWN TRACTOR

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1 FORM NO HXL LAWN TRACTOR Model No & Up Parts Catalog

2 ORDERING REPLACEMENT PARTS To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Contents Page Page Engine Briggs & Stratton Model 28N A Toro Part Number Index Maintenance Note: Accessories Model / Parts No. Model / Parts No. Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HSH hex socket head ASM assembly HWH hex washer head CARR carriage HWHTF hex washer head DEG degrees thread forming FH flat head INC incorporated GA gauge LH left hand HF hex flange PH pan head HFW hex flange washer PPH Phillips pan head HH hex head PTO power take off HHF hex head flange RH right hand HHST hex head self tapping SFH slotted fillister head HJ hex jam SH square head HOC height-of-cut SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping i The TORO Company 1997 All Rights Reserved

3 TH TTH truss head Torx truss head WH wing head Important Format Explanations This catalog uses special formats to convey information in illustrations and parts lists. Specifically, one format is used in conjunction with service assemblies and another with quantities associated with reference numbers. Service Assemblies Parts within service assemblies have reference numbers in the form X:Y. X is the reference number of the service assembly and Y is a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in part lists and as callouts in illustrations. Reference Numbers with Quantities Illustrations may have a quantity in parentheses next to a reference number, in the form X (Y). X is the reference number. Y in parentheses is the quantity of the part identified by the reference number. For example, the illustration callout 4 (2) indicates that two parts are used in that instance. ii

4 Frame Assembly Cap Protector Screw HH Washer Flat Spring Compression Panel Rear Nut Lock Screw HH Nut Lock Screw HH Bracket Transaxle Mounti Bracket Idler Pivot Nut Lock Frame Rail LH Nut Lock Nut Lock Nut Lock Screw HH Support Front Axle Washer Flat Screw HH Plate Engine Mounting Frame Rail RH Screw HH Screw HH Sheet No.: Body Rear Nut Lock Decal Dump Valve Decal USA Decal Instruction Decal Rear Body 1

5 Hood Assembly Tower Steering Toro Knob Control Screw Tapping Nut Lock Screw HH Bolt Shoulder Bracket Hinge Nut Retained Screw Tapping Pin Latch Duct Hood Air Screw Tapping Hood Toro 14: Decal Air Duct Patch Heat Tape Shield Heat Screw Tapping Bracket Hinge Pin Cotter Rod Pivot Washer Flat Nut Flange Nut Wedge Clamp Pivot Rod Lever W.a. Deck Engage Sheet No.: Nut Lock Washer Flat Screw HH Decal Tower Decal Ignition/Lights Decal Throttle Decal Deck Engage Decal Hood Left Decal Hood Right Cable ASM Deck Engage Screw HWHTF Brkt Cable Foam Hood 2

6 Sheet No.:4 Seat Assembly Bolt Shldr Bolt Shldr Support Seat Washer Fender Knob Studded Fastener Panel Cover HOC Pop Rivet Gate HOC Screw HH Bracket Seat Hinge Nut Lock Fastener Panel Foot Mat Foot Mat RH Tray Fender Seat 3

7 Front Axle Assembly Nut Lock Screw HH Bolt CARR Screw CARR Bracket Steering Rack Bolt CARR Spacer Steering Rack Fitting Grease Bushing Eccentric Steering Rack W.a Bushing Steering Links Washer Bearing Washer Flt Pin Cotter Nut Lock Nut Lock Washer Fender Spindle Wa LH Pin Cotter Washer Flat Washer Thrust Spacer Front Axle Washer Flat Sheet No.: Nut Lock Hubcap Pin Cotter Washer Flat Front Wheel & Tire ASM 29: Rim ASM 15 Front 29: Tire 15 X : Valve Stem & Cap Assembly 29: Bearing Wheel 29: Fitting Grease 29: Tube Inner 15 X Spindle Wa RH Front Axle Wa Tie Rod Steering Ring Retaining Link Drag Rod Parking Brake Bracket Parking Brake Grip Parking Brake Washer Thrust 4

8 Sheet No.:6 Steering Assembly Steering Wheel 1: Cover Steering Wheel Pin Spiral Retaining Ring Push On Bushing Sliding Button Release Washer Flat Screw HH Bracket Backup Nut Lock Spring Leaf Washer Curved Nut Lock Shaft Steering Shaft W.a. Steering Screw Special HWH Bushing Flange Washer Thrust Ring Retaining Bushing Stationary Coupling Steering Screw HH Washer Thrust 5

9 Engine & Gas Tank Assembly Throttle Control ASM 1: Knob Screw Special HWH Gas Tank Assembly 3: Bushing 3: Assembly Valve Fuel Line Clamp Hose Screw HH Belt Guide Engine Washer Fender Screw HH Pulley Engine (38 ) Bolt Blade Washer Lock Washer Flt Muffler Exhaust Screw Gasket Muffler Washer Lock Screw Sckt Hd Washer Lock Belt Guide R.h Nut Keps Screw Special HWH Rod Gas Tank Sheet No.: Nut Lock Cable ASM Throttle Gas Cap ASM Engine 14.5hp B&s (Carb) Decal Engine Bracket Ground Screw HWHTF Latch Hood Screw Thd Form Clip Tinnerman Shield Muffler Screw HWHTF Screw Self TAP Exhaust Shield Wa Screw HH Washer Lock 6

10 Clutch Assembly Spring Pedal Return Spring Brake Spring Extension Clamp Shift Pivot Screw HH Rod Pedal Pivot Washer Flt Nut Lock Pad Pedal Pedal Clutch/Brake Screw CARR Washer Flat Pin Cotter Nut Lock Nut Lock Nut Lock Rod Clutch/Brake Arm Idler Bolt Shldr Belt Guide Idler Idler Pulley Screw Washer Fender Sheet No.:9 7

11 Sheet No.:11 Rear Wheel Assembly Nut Lock Rear Wheel & Tire ASM 9: Rim ASM 18 Rear 9: Tire 18 X : Valve Stem & Cap Assembly 9: Tube Inner Washer Thrust Key Square Washer Flat Ring Retaining Hubcap Screw HH Washer Flat 8

12 Transaxle Assembly Pin Cotter Washer Flat Screw Washer Flt Fan Hydro Belt Guide Trans. LH Pulley Transmission Wire Bypass Strap Torque Key Square Transaxle ASM Hydro 11: Spacer Lock 11: Screw HSH 11: Nut Lock Thin Spacer Pulley Nut Lock Washer Flat Spring Extension Nut Keps Belt Guide Trans V Belt Screw CARR Washer Fender Bracket Speed Control Sheet No.: Bushing Flanged Bolt Carriage Bolt Carriage Washer Flat Lever Bypass ASM Breather Hose 9

13 Sheet No.:13 Speed Control Assembly Pin Cotter Washer Flat Screw Tapping Washer Flat Block Pivot Shoulder Bolt Pedal Speed Control Nut Lock Spring Extension Ring Retaining Rod Speed Control Lever Neutral Return 10

14 Deck Assembly (38 Cutting Unit) Pivot Post Rear Screw HWHTF Deck Wa Screw PPH Plate Kicker Bearing Ball Spindle Diecast Alum Spacer Bearing Screw HH Nut Lock Wa Baffle Spacer Hardened Shield Bearing Shaft Spindle Blade Recycler Stiffener Blade Washer Spring Bolt Blade Nut Lock Bolt CARR Nut Lock Wa Baffle Screw HH Nut Lock Rod Hinge Deflector Sheet No.: Spring Torsion Deflector Decal Danger Recycler Cover ASM ASM Deflector 30: Decal Danger Decal Shield Danger Decal Warning Decal Danger Decal Danger Decal Deck Decal Belt Routing Screw HH Nut Cap 11

15 Pulley & Belt Assembly (38 Cutting Unit) Bolt Shoulder ASM. Deck Brake 2: Brake Pad 2: Pop Rivet Rod LH Deck Brake Nut Lock Spring Torsion Spring Deck Engage Spring Extension Hook Return Spring Nut Flange V Belt Washer Flt Screw HH Pulley Deck Nut Hex Bushing Idler Arm Nut Lock Nut Lock Rod RH Deck Brake Screw Washer Flat Belt Guide Idler Pulley Idler Shoulder Bolt Arm Idler Ball Swivel Sheet No.:17 12

16 Suspension Assembly (38 Cutting Unit) Screw Self TAP Belt Guide Deck Nut Lock Pan Front Deck Suspens Bolt Shoulder Bracket Deck Susp Belt Guide Deck Screw Adjusting Washer Hardened Washer Flat Nut Lock Spacer Screw HH Bracket Deck Susp Nut Lock Screw HH Nut Lock Nut Lock Washer Flat Fitting Washout Ring Bolt CARR Connector Hose Sheet No.:18 13

17 Height Of Cut Assembly Lever HOC Screw HH Link HOC Pin Cotter Washer Flat Link Adjusting HOC Pin Cotter Washer Hardened Pin Cotter Washer Flat Shoulder Bolt Rod Hanger Trunnion HOC Nut Lock Nut Lock Clamp HOC Pivot Spring Extension Shoulder Bolt Screw HH Nut Lock Nut Lock Pivot W.a. (H.o.c.) Spacer Knob Control Sheet No.:19 14

18 Electrical Assembly Boot Battery Terminal Screw HH Battery 7 Plate Battery Cable Neg Switch Seat Clip Wire Retainer Clip Wire Retainer Nut Hex Lock Solenoid Screw HWHTF Screw Plastic Reflector Lamp 11: Reflector 11: Socket Light 11: Bulb Lense Headlights Screw HWHTF Washer Lock Screw PPH Nut Speed Spacer Microswitch Harness Wire Switch Micro Seal Plunger Relay Wire Harness Switch Ignition 24: Washer Lock(F/W Switch) 24: Nut HH (F/W Sw) Key Ignition Switch Rocker Nut Wing Tube Vent Use w/ Battery Box Plate Name Grille Nut Tinnerman Boot Terminal Insulator Sheet No.:20 15

19 Sheet No.:21 Electrical Schematic * Fuse 10 Amp *Not Illustrated 16

20

21 A A

22 A

23 141A 108A 634A A REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL

24 A 663

25 A A 356A 729A 1054

26 ÇÇ Ç

27

28 CARBURETOR KIT 51A A CARBURETOR GASKET SET A A GASKET SET 1033 VALVE OVERHAUL KIT A A

29

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36 MAINTENANCE RECORD

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