Mid Size Mower ProLine Pistol Grip Hydro 15 HP with 44in SD Mower

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1 Form No. 0 Mid Size Mower ProLine Pistol Grip Hydro HP with in SD Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number, the tire by :, the valve by :, and the wheel by :. When you order the assembly identified by reference number, you receive all parts identified by reference numbers :, :, and :. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number X means that two of the parts identified by reference number are indicated. The TORO Company 00 All Rights Reserved

2 0 Contents Page Page Engine and Clutch Assembly Parking Brake Assembly Fuel Tank, Hydraulic Tank, Pump and Filter Carrier Frame Assembly Assembly Spindle, Pulley and Belt Assembly Hydraulic Pump Assembly No Spindle Assembly No Hydraulic Pump Assembly No..... Spindle Assembly No Wheel Motor, Pump Idler and Belt Assembly.. Deck Assembly Lower Control Assembly Drive Belt and Tensioner Assembly Hydraulic Hose Assembly Electrical Schematic Upper Handle Assembly Hydraulic Schematic Control Panel Assembly Accessories Model / Model / Parking Brake Assembly Kit Recycler Kit Mid Size Sulky Mulching Kit ProLine Mid Size Platform Sulky Blade Assembly Atomic Soft Bagger Blade Sail, High Steel Bagger Blade Recycler Striping Kit

3 0 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming

4 0 0 0 Engine and Clutch Assembly 0 Harness Wire Grommet 0 Nut HF Washer Tube Retainer 0 Grommet Brake Strap Clutch/Brake Spacer Grommet Screw HH Screw HH Screw HH Washer Clutch/Brake 0 Pulley 000 Key Square 0 Washer Flat 0 Cover Pulley 0 Muffler 0 Clamp Muffler Valve Drain, Oil Adapter 0 Decal Warning, Hot Surfaces Engine Kawasaki, Fhv As Nut Lock, NI Not serviced separately * Not illustrated 0 0 Sheet No.: Clamp Cable 0 Washer Lock 0 Filter Fuel Clip Closed, Insulated * Hose Drain, Oil

5 0 : : : :: :: : : 0 : : : : : : Fuel Tank, Hydraulic Tank, Pump and Filter Assembly 0 Gas Cap ASM : 0 Gasket Cap, Gas 00 Fuel Tank ASM : 0 Fitting Fuel, Bulkhead Screw HH HYD Reservoir ASM : Reservoir HYD :: Cap Reservoir, HYD :: Gasket Cap : Decal Tank, HYD Elbow 0 : O Ring Nut HF Washer Flat Stud Threaded Spring Tank, Fuel Nut Lock, NI Nut HF Fitting Straight : O Ring 0 Pump Hydraulic 0 Adapter : 0 O Ring : O Ring Screw HH Elbow Not serviced separately : : : : : O Ring 0 Filter HYD Filter HYD, Winter Head Filter Clamp 0 Hose Fuel 00 Valve Fuel Screw HH Washer Lock 0 Hose Fuel Grommet Washer Lock Screw HH Pump Hydraulic Sheet No.:

6 0 0 0 Hydraulic Pump Assembly No. 0 Housing Kit End Cap Kit W/Poppets Pin Headless, Straight Bolt HF O Ring Housing Charge Pump Kit Gerotor ASM O Ring Screw HSH Bypass Valve Kit Input Shaft Kit Bearing Ball 0 Seal Lip 0 Spacer 0 Ring Retaining Cylinder Block ASM Spring Block 0 Washer Block, Thrust Plate Valve 0 Swashplate Variable Bearing Thrust 0 Arm Trunion Guide Slot Valves Check W/Poppet * Not illustrated Sheet No.: A 0 Charge Relief Valve Kit Trunnion Seal/Retainer Kit Plug HSH Plug HSH * Seal Overhaul Kit

7 0 0 0 Hydraulic Pump Assembly No. Housing Kit End Cap Kit W/Poppets Pin Headless, Straight Bolt HF O Ring Housing Charge Pump Kit Gerotor ASM O Ring Screw HSH Bypass Valve Kit Input Shaft Kit Bearing Ball 0 Seal Lip 0 Spacer 0 Ring Retaining Cylinder Block ASM Spring Block 0 Washer Block, Thrust Plate Valve 0 Swashplate Variable Bearing Thrust 0 Arm Trunion Guide Slot Valves Check W/Poppet * Not illustrated Sheet No.: A 0 Charge Relief Valve Kit Trunnion Seal/Retainer Kit Plug HSH Plug HSH * Seal Overhaul Kit

8 0 : 0 0 : Wheel Motor, Pump Idler and Belt Assembly Nut Lock, NI 0 Decal Caution Decal Shut Off, Fuel 0 0 Hydro Frame ASM Shield Trailing Motor Wheel 0 Fitting HYD, Straight : 0 O Ring : 0 O Ring Key Woodruff Rod Shield 000 Wheel Hub/Stud ASM : 0 Stud Type, Drive Wheel And Tire ASM : Tire : Wheel : Stem Valve Nut Motor, Wheel 0 Nut Lug Screw HH Screw HHF Pulley Pump Spring Compression 0 Spring V Belt 0 0 Bolt Wheel : : : : Nut Lock, NI 0 Idler Lever ASM 0 Pulley Screw HH Screw Set 0 00 Key Pump 0 0 Spacer Frame Nut Lock, NI 0 Plate Frame 0 Nut HF Sheet No.:

9 0 0 0 Lower Control Assembly RH Control Arm ASM Link Control, Speed Nut Hex Washer Flat Spring Compression 0 Swivel Adjustable, Short 00 Spacer Knob Tracking 0 Nut 0 Yoke Adjustable Decal Tracking 00 Pin Clevis 0 0 Pin Hair 0 Speed Control Crank ASM Pin Cotter Nut Lock, NI 00 Screw Nut Lock, NI 00 Spring Return, Neutral 0 0 Bushing Flanged Stud Adjustment 0 0 Bracket Mount, Spring 0 Screw HH 0 Sheet No.: Nut Flange 0 Nut HF Tab Spring, Extension 0 Spring Extension 0 Plate Side, Hydro Screw HH 0 Screw HH Bearing Flange, Side 0 Spacer Shield 0 Fitting Grease Swivel Lever, Drive 0 LH Control Arm ASM Ring Retaining Screw HS 0 Bolt CARR Screw HH 0 0 Bracket Neutral Switch Pole, Single Washer Flat Screw HWH 0 Plate Switch Screw Taptite 0 Crank Support ASM Washer Flat Screw HH

10 0 Sheet No.: Hydraulic Hose Assembly 0 HYD Hose ASM 0 HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM 0 HYD Hose ASM

11 0 0 : 0 Sheet No.: Upper Handle Assembly Rod Lever, Drive Screw HHF Screw HHF Nut HF Rod Speed Control 0 0 Pin Hair Spring Compression Nut Lock, NI Knob Lever Shift 0 Tie Cable 0 Bushing Lever, Drive Pin Clevis 0 LH Drive Lever ASM : Sleeve Bushing 0 Bushing Nylon 0 Screw Set LH Opc Lever ASM Screw HH Nut Lock, NI 0 Grip Foam Nut HF Washer Flat 0 Washer Spring Latch Thumb, LH Screw HH Latch Thumb, RH 0 Spring Extension 0 RH Drive Lever ASM : Sleeve Bushing Screw HH 0 Screw HH 0 Rod ASM RH Opc Lever ASM Nut HF 00 Plate Lever, Shifter 0 Washer Friction Washer Friction Washer Flat

12 0 : : : 0: 0: 0 0 Control Panel Assembly Sheet No.: Screw Decal Lock, Neutral Hourmeter 0 Key Ignition Switch PTO 0 Decal Control, Throttle Nut Lock Control Throttle Screw Taptite 0 Plate Switch Switch Pole, Single Washer Flat 0 Plate Mounting, Switch Relay 0 Screw HWH R Clamp 0 0 Switch On/Off 0: Nut HH 0: Washer Tooth Screw SHH R Clamp Screw 0 Bracket Cover 00 Housing Manual Handle ASM : Decal Panel, Control : Decal Protection, Ear : 0 Decal Warning Decal Relay, Volt 0 0 Module Filter Screw HH Nut Lock, NI Gasket Throttle 0 Cap Housing

13 0 0 Parking Brake Assembly Nut Lock, NI 0 0 Brake Handle Support ASM Decal Brake Nut Lock, NI 0 Plate Switch Screw Taptite Switch Pole, Single 0 Pin Clevis 0 0 Handle Brake Bearing Thrust Bolt Shoulder Yoke Linkage, Brake 000 Grip Lever 0 0 Pin Hair Screw HH 00 Rod Connecting, Brake 0 Nut Jam Screw HH Nut Lock, NI Parking Brake ASM Nut Lock, NI 0 Bolt Shoulder Spring Brake 0 Bolt Wheel Sheet No.:

14 0 : 0 : : : : : : : : Carrier Frame Assembly 00 Carrier Frame ASM : Insert Nut : Bushing Special : 0 Fitting Grease 0 0 Cover 0 Decal 0 Grommet Rubber 0 Washer Rubber Knob 0 Screw 0 Shield Heat 0 Nut Speed Spacer Support, Deck Bushing Deck Screw HH Washer Flat Ring Retaining 0 Spacer 0 Decal HOC 0 Castor Fork ASM Nut Lock 0 Castor Wheel ASM : Stem Valve : 0 Fitting Lube, : 0 Bearing : 0 Bearing Outside Sheet No.: : 0 Tire Tubeless 0 0 Bushing Spanner Screw HH Pin Lynch Washer Thrust 0 Decal Service, Hydro Tbar 0 Decal Service, Gear Tbar Decal Service, Gear Pistol Grip Decal Service, Hydro Pistol Grip

15 : : : 0 : : : : : : Spindle, Pulley and Belt Assembly 0 Deck ASM : Insert Threaded : Decal Antiscalp : Decal Danger : 00 Decal : Decal Warning : Decal Routing, Belt : 0 Decal Danger : 0 Decal Torque : 0 Decal Danger V Belt Guide Belt Washer Flat Nut HF 0 Rod Belt Locknut Flange Screw HH Nut Jam Screw HH 0 Fitting Grease Nut HF Screw HH Washer Belleville 0 Pulley Idler 0 Spring Extension Idler Arm ASM Sheet No.: Tube Idler 0 Washer 0 0 Spindle Housing ASM Nut Lock, NI 00 Blade 00 Screw Blade Washer Lock Washer Flat 0 Bolt CARR 0 0 Washer End Screw HH Screw CARR 0 0 Spindle Housing ASM 0 0 Plate Blowout, LH 0 Screw 0 0 Plate Blowout, RH

16 0 Spindle Assembly No. 0 Nut Hex Washer Pulley ASM 0 Shield Bearing Bearing 0 Housing Spindle 0 Spacer Bearing 00 Shaft Spindle Sheet No.:A

17 0 Sheet No.:A Spindle Assembly No. 0 Nut Hex Washer Pulley And Hub ASM 0 Shield Bearing Bearing 0 Housing Spindle 0 Spacer Bearing 0 Shaft Spindle

18 0 : Deck Assembly Deflector ASM : Decal Danger Spacer Spring Torsion Nut Lock, NI 0 Cover Belt, RH 0 Cover Belt, LH 0 Washer Rubber Knob 0 Front Pin ASM 0 Nut Jam Nut Lock, NI Balljoint Spacer Screw HH Rear Pin ASM 0 Pin Hair Screw HH 0 Nut HF Screw HH Screw CARR 0 Spacer Wheel 0 Bushing Roller 0 Wheel Gage Washer Flat 0 Spacer 0 Screw HH Sheet No.:

19 0 : : : Drive Belt and Tensioner Assembly V Belt, PTO Nut Lock, NI 0 Washer Hardened Tube Idler 0 Idler Arm ASM : Sleeve Bearing : 0 Fitting Grease Screw HH Screw HH Washer Belleville Washer Flat Pulley Idler Spring Extension Sheet No.:

20 WIRE COLOR CODES BK BLACK PK PINK BN BROWN R RED BU BLUE T TAN W PTO Switch (Off) W PK PK GN GY OR GREEN GREY ORANGE VIO W Y VIOLET WHITE YELLOW Electrical Schematic Y Park Brake Switch (On) Operator Presence Switch (No Operator) Y Y D Neutral Switch (In Neutral) HR MTR MOD + HR MTR Y Y BK T BN PK BK Clutch K Interlock Relay F A PK W 0 KEY SWITCH REG (OPEN = ON) (CLOSED = OFF) MAG SPARK PLUG AC AC IGNITION MODULES SPARK PLUG BK 0 GND 0

21 0 B A MOTOR LEFT A MOTOR RIGHT B FILTER Hydraulic Schematic C A B LEFT PUMP I C A B RIGHT PUMP I HYDRAULIC TANK

22 Maintenance Record Date

23 Maintenance Record Date

24

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