Z Master Commercial 2000 Series Riding Mower with 60in TURBO FORCE Side Discharge Mower

Transcription

1 Form No Rev A Z Master Commercial 2000 Series Riding Mower with 60in TURBO FORCE Side Discharge Mower Model No Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: Liquefied Petroleum Gas LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Frame and Caster Wheel Assembly Roll-Over Protection System Assembly No Caster Wheel and Fork Assembly Hydro Drive System Assembly Hydro Idler Arm Assembly Fuel Tank and Hose Assembly Seat Mounting Assembly Seat Assembly No Motion Control Assembly Parking Brake Assembly Engine, Muffler and Control Panel Assembly Deck Lift Assembly Height-of-Cut Assembly No Deck Assembly Deck Decal Assembly No Deflector Assembly No Idler Assembly Electrical Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame and Caster Wheel Assembly A 4 A2

5 Frame and Caster Wheel Assembly (continued) Bumper Nut-Flange, NI Bumper-Rubber (W/ Stud) Bumper-Rear, LH 7: Decal-Caution Floorpan Bumper-Rear, RH Cover ASM-Motion Control 10: Decal-Motion Control 10: Decal-Park Brake Cover ASM-Motion Control 11: Decal-Motion Control ROPS ASM Frame ASM 13: Decal 13: Decal-Fuel Fill 13: Decal 13: Decal-Belt Drive 13: Decal-Slope 13: Decal-Spark Arrester 13: Decal-Bypass Guard-Muffler 15 2 Caster Wheel ASM Rear Guard ASM 16: Decal Nut-Push Screw-CARR Bolt-CARR Screw-HWH Plug Grommet Guard-Muffler, Side Nut-HF Not serviced separately A

6 Roll-Over Protection System Assembly No A 6 A2A1

7 Roll-Over Protection System Assembly No (continued) 1 1 Leg-ROPS, LH 2 1 Leg-ROPS, RH Spacer 4 1 Upper ROPS ASM 4: Decal-Warning, Folding ROPS Bumper-ROPS Pin-Spring Nut-Lock Screw-CARR Screw-HH Washer-Spring Bumper-Push-In, Rubber Decal-Caution Spacer Not serviced separately A

8 Caster Wheel and Fork Assembly A 8 A2A2

9 Caster Wheel and Fork Assembly (continued) Bearing-Roller, Tapered Seal-Grease Caster Washer-Bellville Wheel And Axle ASM 6: Guard-Seal 6:2 1 Wheel And Bearing ASM 6:2:1 1 Wheel And Tire ASM 6:2:1: Tire 6:2:1: Bearing-Cup 6:2:1: Valve 6:2: Axle-Caster 6:2: Spacer-Nut 6:2: Seal-Caster 6:2: Bearing-Cone, Taper 6: Screw-HH 6: Nut-Lock, NI Cap-Grease Nut-Lock, NI Not serviced separately A

10 Hydro Drive System Assembly A 10 B2

11 Hydro Drive System Assembly (continued) Nut-HF Clamp-Hose Hose-HYD Screw-CARR Screw-HHF Bolt-Carriage Vent-Tank, Hydro 7: Cap-Reservoir, HYD Screw-CARR Nut-Lug Wheel And Tire ASM 10: Wheel 10: Tire 10: Stem-Valve Hose-HYD 12 1 Hydro Idler Arm ASM Washer Pulley-Idler Nut-Flange, NI Nut-Flange, NI Belt-V Rod-Bypass Washer-Flat Pin-Cotter, Hair Spacer-Hydro Screw-HH W/Loctite Bolt-Shoulder RH Transaxle ASM Fitting-Elbow, 90 25: O-Ring LH Transaxle ASM Shaft-Cross, Hydro Washer-Flat Plate-Guard Washer Not serviced separately A

12 Hydro Idler Arm Assembly A 12 B2A3

13 Hydro Idler Arm Assembly (continued) Spacer Spring-Extension Pulley-Idler, Flat Nut-Flange, NI Washer-Plain Washer-Friction, Composite Anchor-Spring, Short Spacer Arm-Idler, Hydro Spacer-Plain Screw-HH Screw-HH Washer-Flat A

14 Fuel Tank and Hose Assembly A 14 C2

15 Fuel Tank and Hose Assembly (continued) Fuel Tank ASM 1: Bushing 1: Fitting-90 Elbow 1: Fuel Line ASM 1: Cap-Fuel, Ratcheting Hose-Fuel Fitting-Straight Hose-Fuel Clamp-Hose Hose-Fuel Valve-Fuel Hose-Fuel A

16 Seat Mounting Assembly A 16 D2

17 Seat Mounting Assembly (continued) Seat ASM Nut-Flange, NI Plate-Mount, Seat Plate-Cover, Fan Seat Mount Panel ASM 6: Decal 6: Decal-Console 6: Decal-Service Aid 6: Bumper-Grommet Screw Screw-CARR Nut-Push A

18 Seat Assembly No A 18 D2A6

19 Seat Assembly No (continued) Seat Track Kit Seat Belt Kit Armrest Kit Cushion-Rest, Arm Switch-Bail Cover-Seat, Back Cover-Seat, Bottom A

20 Motion Control Assembly A 20 E2

21 Motion Control Assembly (continued) Hub-Threaded Screw-HH LH Motion Control And Bushing ASM 3: Bushing-Flange Lever-Control Motion, LH Washer-Flat Washer-Spring Nut-HF Nut-Jam Spring-Leaf Bolt-CARR Nut-Flange, NI Spacer-Yoke, Right Hydro Control Rod ASM 13: Rod-Control, Hydro 13: Nut-Jam 13: Nut-Rod Adjustment 13: Nut-Jam 13: Bearing-Rod End, LH Screw-HH Bolt-Shoulder Damper-Control, Motion LH Steering Handle ASM 17: Grip-Control, Lever Screw-HH Nut-Flange, NI RH Motion Control And Bushing ASM 20: Bushing-Flange Lever-Control Motion, RH RH Steering Handle ASM 22: Grip-Control, Lever A

22 Parking Brake Assembly A 22 E3

23 Parking Brake Assembly (continued) Handle-Brake Nut-Lock, NI Screw-HH Grip-Lever Bearing-Control Washer-Flat Pin-Cotter Brake Link ASM 8: Rod-Link, Brake 8: Joint-Ball, End 8: Nut-Hex Pin-Hair Shaft-Brake E-Ring Spring-Extension LH Brake Rod ASM 13: Rod-Brake 13: Balljoint-RH 13: Nut-Hex RH Brake Rod ASM 14: Rod-Brake 14: Balljoint-RH 14: Nut-Hex Screw-HH Washer-Flat Nut-Lock Screw-HH Bracket-Shaft Mount, RH Bracket-Shaft Mount, LH Bearing-Flange, Side Screw-HH Nut-Flange, NI Screw-CARR Screw-CARR Washer-Flat Spacer Spring-Return, Neutral Nut-Lock, NI Clip-Retaining A

24 Engine, Muffler and Control Panel Assembly A 24 F2

25 Engine, Muffler and Control Panel Assembly (continued) 1 1 Engine-Kawasaki, Fx Screw-HH Washer-Belleville Washer-Lock, Spring Nut Engine Oil Drain Hose ASM 6: Plug-HH 6:1: O-Ring Muffler Bracket-Muffler Washer-Spring Screw-HH U-Nut Screw-HHF LH Console ASM RH Console ASM 14: Clip Control Panel ASM 15: Decal-Panel, Control 15: Decal-Fuses Screw-HWH Throttle Control ASM 17: Lever-Throttle 17: Cable-Throttle Knob-Ball Bolt-CARR Nut-Lock, NI Control-Choke Nut-HJ Clamp-Hose Clamp-Harness Clutch Pulley-Engine Key-Square Bracket-Stop, Clutch Washer-Spring Screw-HH Washer Grommet Tie-Cable Gasket-Exhaust Not serviced separately Obtain parts from A

26 Deck Lift Assembly A 26 G2

27 Deck Lift Assembly (continued) Screw-HHF, Shoulder Nut-Lock, NI Bolt-CARR Link-Lift, Deck Washer-Flat Bolt-TAP HOC ASM Pin-HOC Bolt-CARR Screw-CARR Nut-Flange, NI Screw-CARR Bearing-Cross Shaft, Front Support-Cross Shaft, Front Bearing Nut-Lock Lever-Foot Lift-Deck, Rear Cross Shaft-Front Yoke-Adjust, Deck Nut-Jam Deck Lift Chain ASM 21: Chain-Lift, Deck 21: Screw-HH 21: Nut-HF Screw-HH Screw-Shoulder, HHF Screw-HH Support-Cross Shaft, Rear Bearing Bearing-Cross Shaft, Rear Washer-Flat Bushing-Flanged Screw-HH Extension Spring ASM Bolt-Shoulder Nut-HF Spacer-Decklift, Front Spacer-Decklift, Back A

28 Height-of-Cut Assembly No A 28 G2A7

29 Height-of-Cut Assembly No (continued) Bolt-Shoulder Grommet Nut-Flange, NI Spring-Extension Rod-Lock, Transport Pawl-Transport, HOC HOC Plate ASM 7: Decal-HOC Grip-Lever Screw-HH Nut-Lock A

30 Deck Assembly A 30 H2A8

31 Deck Decal ASM Screw-CARR Screw-HH Nut-Flange, NI Roller-Scalp, Anti Spacer-Wheel Screw-HH Tube-Spacer Deflector ASM Spacer Spring-Torsion Tube-Spanner Baffle-Discharge Screw-HH Nut-Lock, NI Spacer-Idler Pulley-Idler Spacer-Pulley Pulley-Idler, Flat 20 1 Idler Arm ASM Anchor-Spring, Tall Deck Assembly (continued) Screw-CARR Nut-Flange, NI Bolt-CARR, Short Neck Spring-Extension Cover-Belt, LH Cover-Belt, RH Washer Wireform-Cover Spindle ASM 30: Bearing-Ball 30: Spacer-Bearing Screw-Blade Spindle-Shaft Blade-Hi Flo, 20.5In Washer-Belleville Screw-Taptite Belt-V Shield-Bearing Pulley B Section Washer Nut-Lock, NI Not serviced separately A

32 Deck Decal Assembly No A 32 H2A9

33 Deck Decal Assembly No (continued) Decal-Danger Decal-Danger Decal-Grease Decal-Danger, Thrown Object Decal-Torque Decal-Missing Cover Decal-Anti Scalp Decal-Routing, Deck Belt Decal A

34 Deflector Assembly No A 34 H2B1

35 Deflector Assembly No (continued) Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Flange, NI A

36 Idler Assembly A 36 H2B2

37 Idler Arm ASM 1: Bearing-Flanged 1: Fitting-Grease Nut-Flange, NI Washer Spacer-Plain Idler Assembly (continued) Screw-HH Idler-Pulley, Flanged Mount-Pulley Screw-HH Spacer Nut-Lock, NI A

38 Electrical Assembly A 38 I2

39 Battery-Dry Harness-Wire 3: Fuse-Blade, 10 Amp 3: Fuse-Blade, 15 Amp 3: Fuse-Blade, 25 Amp 3: Cap-Plug Switch-Ignition Key-Ignition Hourmeter Switch-Single Pole No Switch-PTO, 10A Strap-Tie Down, Battery Electrical Assembly (continued) Bolt-Holddown Wingnut Relay Screw-HHF Nut-Flange, NI Screw-HWH Tie-Cable Cable-Battery, Negative Cable-Battery, Positive Switch-Bail Screw-HH Washer-Plain A

40 Attachments and Accessories For Z Master Commercial 2000 Series Riding Mower with 60in TURBO FORCE Side Discharge Mower Product Name Model/Part Turbo Baffle Kit Hypr-Oil 500 (quart) Hypr-Oil 500 (gallon) Hypr-Oil (5 gallon) Bimini Folding Shade Assembly Blade-mulch, 20.50in Blade-hi Flo, 20.5in Light Kit Operator-Controlled Discharge Chute Kit Recycler Kit Z Stand Kit Deluxe Seat Kit MVP Belt and Blade Kit Toro Deluxe Rider Cover Spark Arrestor Screen E-Z VAC Twin Soft Bagger Blower and Drive Kit Filter Minder Gauge Trash Holder Kit...TC26 40

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