Z4200. TimeCutter Riding Mower. Parts Catalog. Form Number Rev A. Model No and up.

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1 Form Number Rev A TimeCutter Riding Mower Z4200 Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Page Frame Assembly Deck Lift and Seat Support Assembly Seat Assembly Control Assembly Hydro Drive Assembly RH Hydro Assembly No LH Hydro Assembly No Engine and Clutch Assembly Styling and Fuel System Assembly Inch Deck Assembly Inch Deck Assembly No Inch Deck Spindle and Belt Drive Assembly Electrical Assembly Crankshaft Assembly Kohler SV Crankcase Assembly Kohler SV Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kohler dealer Description Page Oil Pan and Lubrication Assembly Kohler SV Head, Valve and Breather Assembly Kohler SV Ignition and Electrical Assembly Kohler SV Blower Housing Assembly Kohler SV Starter Assembly Kohler SV Fuel System Assembly Kohler SV Engine Control Assembly Kohler SV Air Intake and Filtration Assembly Kohler SV Exhaust Stud, Gasket and Decal Assembly Kohler SV Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

3 Rev A Frame Assembly Frame Screw-HH Bumper-Rear Washer-Hardened Seat/Control ASM Nut-Lock, NI Front Axle ASM Screw-HH Front Wheel And Tire ASM Decal 5: Tire Washer-Flat 5: Fitting-Grease 5: Stem-Valve 5: Bushing-Flange 5: Tube-Inner (W/Valve) Spanner-Wheel Screw-HH Nut-HF Caster Fork ASM Washer-Thrust Bearing-Flanged Washer Ring-Retaining, EXT Cap-Hub Screw-HHF Footrest Nut-Lock, NI Screw-HWH Fitting-Grease 3

4 Rev A Sector-HOC Screw-HH Screw-HH Lift Arm ASM Lift Lever ASM Plate-Lift Bracket-Seat/Pods Tray-Battery Nut-Lock, NI Link-Lift Arm-Lift, Rear Block-Pivot Decal-HOC Grip-Lever, Lift Pin-Cotter Washer-Flat Nut-Flange, NI Screw-HHF Washer-Flat Decal Screw-HWH Deck Lift and Seat Support Assembly 4

5 Rev A Base-Seat Seat-15 Inch Cap-Protector Screw-HHF Spring-Compression Nut-Flange, NI Washer-Pivot Knob Bolt-Shoulder Nut-HF Bolt-Shoulder Decal-Danger Decal Decal Decal-Service Cable-Stop, Seat Pin-Clevis Pin-Hair Screw-HH Nut-HF Seat Assembly 5

6 Rev A 5 Control Assembly RH Handle ASM Arm-Actuator, RH 1: Grip Tab-Stop LH Handle ASM Eccentric 2: Grip Screw-Eccentric Washer-Flat Bolt-Shoulder Screw-HH Cable-Brake, Parking Screw-Shoulder Bracket-Return Activator Arm ASM Plate-Return 6: Bushing Spring Stud-Damper Washer-Pivot Damper-Control, Motion Washer-Spring Nut-Lock, NI Bolt-Shoulder Screw-HHF Screw-Torx Nut-Lock, NI Bolt-Shoulder Washer-Flat Decal-Contol Lever, LH Nut-HF Decal-Control Lever, RH Washer-Flat Bolt-Shoulder Link-Hydro Nut-Flange, NI Yoke-Adjustable Washer-Teflon Pin-Clevis Pin-Hair Nut-Jam Gear-Control Arm-Actuator, LH 6

7 Rev A Hydro Drive Assembly Hydro-RH Rod-Bypass Hydro-LH Pin-Hair Screw-HH Washer-Flat Screw-HH Screw-HH Screw-CARR Nut-Lock, NI Nut-Flange, NI Hub ASM Screw-HH Nut-Lock Screw-HH Decal-Transport, LH Clip-Spring Decal-Transport, RH V-Belt Screw-HHF Spring-Idler Pulley-Idler Washer-Pivot Arm-Idler Bolt-Shoulder Wheel And Tire ASM 16: Tire 16: Stem-Valve 16: Tube-Tire Nut-Lug Shaft-Cross Plate-Pivot Strap-Torque Support-Hydro 7

8 Rev A A1 RH Hydro Assembly No RH Main Housing ASM Washer RH Side ASM Gear Pump Block ASM Gear-Jackshaft, 10T Plug Pin-Jackshaft Cylinder Block Kit Gear-52T Bull Screw-HHF Washer Rod-Bypass Bearing-Sleeve Swashplate-Trunnion Shaft-Axle Stud Bushing-Axle Puck-Friction Seal Kit Arm-Control RH Expansion Plate Kit Washer-Pivot Fan Pulley Kit Screw Brake Arm Kit Nut RH Center Section Filter Kit Spring-Block Sealant Washer-Block, Thrust Bypass Arm Kit Shaft-Input Filter Kit Bearing-Ball Disc-Brake, Cog Spacer Fan-6 Inch, 10 Blade Bearing-Thrust Pulley Washer-Flat Nut-Lock Gear-Pinnion, 13T Washer-Slotted Shaft, Motor Breather Kit Washer-Shaft, Motor Breather ASM 8

9 A Rev A LH Hydro Assembly No LH Main Housing ASM Washer LH Side ASM Gear Pump Block ASM Gear-Jackshaft, 10T Plug Pin-Jackshaft Cylinder Block Kit Gear-52T Bull Screw-HHF Washer Rod-Bypass Bearing-Sleeve Swashplate-Trunnion Shaft-Axle Stud Bushing-Axle Puck-Friction Seal Kit Arm-Control LH Expansion Plate Kit Washer-Pivot Fan Pulley Kit Screw Brake Arm Kit Nut LH Center Section Filter Kit Spring-Block Sealant Washer-Block, Thrust Bypass Arm Kit Shaft-Input Filter Kit Bearing-Ball Disc-Brake, Cog Spacer Fan-6 Inch, 10 Blade Bearing-Thrust Pulley Washer-Flat Nut-Lock Gear-Pinnion, 13T Washer-Slotted Shaft, Motor Breather Kit Washer-Shaft, Motor Breather ASM 9

10 Rev A 7 Engine and Clutch Assembly 1 1 Engine-Kohler, Sv Shield-Heat Nut-HF Screw-HHF Screw-HSH Muffler-Kohler Isolator Pulley-Engine Bumper Stop-Clutch Screw-HH Nut-Lock, NI Clutch-Electric Washer-Lock Screw-HH Screw Screw-HH Nut-Flange, NI Key Clamp Hose-Fuel Support-Hydro, RH Support-Hydro, LH Nut-Lock, NI Washer-Flat Tube-Drain, Oil 10

11 Rev A Pod-RH Pod-LH Decal-Panel, Control Cable-Throttle Screw-PRH Clip Gas Cap ASM Panel-Control Fuel Tank ASM 9: Bushing 9: Fitting-90 Degree Screw-Shoulder Cover-Control Washer-Rubber Seal-Foam Tie-Cable Clip-Harness Styling and Fuel System Assembly 11

12 Rev A Inch Deck Assembly Inch Deck ASM Screw Bracket-Hanger, Right Rear Cover-Belt Bracket-Hanger, Left Rear Screw-CARR Eccentric Screw-CARR Fitting-Washout O-Ring Washer-Flat Nut-Lock, NI Screw-CARR Connector-Hose Pin-Clevis Rod-Lift Washer-Thrust Washer-Hardened Nut-Lock, NI Pin-Hair Deflector Spring-Torsion Rod-Pivot Nut-Lock, NI Roller-Scalp, Anti Bolt-Shoulder 12

13 A Rev A Decal-Danger, Pulley Decal-Danger Decal-Danger Decal-Routing, Belt Rivet-Pop Screw-HH Nut-Lock, NI 42 Inch Deck Assembly No

14 Rev A Inch Deck Spindle and Belt Drive Assembly V-Belt 22: Spacer-Bearing Screw-HH Hook-Return, Spring Washer-Flat Spring-Extension Pulley-Idler, Flat Screw-HH Nut-Lock, NI Arm-Idler Spacer Washer-Friction, Composite Bushing Screw-HH Nut-Hex Pulley Screw-Taptite Screw-Blade Washer-Belleville Stiffener-Blade Blade-21.6 Inch Nut-Lock, NI Shield-Bearing Spacer Shaft-Spindle 22 2 Spindle ASM 22: Housing-Spindle 22: Bearing-Ball 14

15 Rev A Electrical Assembly Battery Strap-Tie Switch-Ignition Key-Ignition Switch-PTO Nut-Wing Switch-Single Pole No Switch-Bail Switch-Solenoid 8: Washer-Lock 8: Washer-Lock 8: Nut-Hex 8: Nut-Jam Cable-Battery, Red Screw-CARR Cable-Battery, Black Holddown-Battery Screw-HH Harness-Wire Washer-Flat Screw-Taptite Cable-Battery, Red Nut-HF Relay Screw-HHF 15

16 Rev A E S 1 Crankshaft 2 X S 1 Key (3/16 X 5/8) S 1 Gear-Crankshaft Crankshaft Assembly Kohler SV

17 E Rev A Crankcase (Sv530/540 Short Block) S 1 Oil Drain Valve ASM (Includes 3) S 1 Cap-Valve, Oil Drain S 1 Seal-Oil S 1 Connecting Rod ASM S 1 Piston And Ring Set (94 Mm) (Includes 7, 8) S 1 Ring Set (94 Mm) S 2 Retainer-Pin, Piston S 1 Tube-Back, Drain S 1 Locating Pin ASM S 1 Linkage-Weight, Balance S 1 Clip-Pin, Hitch 13 M S 1 Washer-Flat (6Mm) 14 X S 1 Washer-Flat (1/4) S 1 Shaft-Cross, Governor S 1 Oil Pump ASM (Includes 17, 18) S 2 Spacer-Screw, Oil Pump S 2 Screw-Pump, Oil S 1 Camshaft Center ASM (Exhaust) (Includes 20) S 1 Washer-Thrust S 2 Cam Lever ASM (Includes 22) S 2 Bolt-Shoulder (M6X1X26) Crankcase Assembly Kohler SV S 1 Cam Gear ASM (Exhaust) (Includes 24-26) S 1 Spring-A C R S 1 Weight-A C R S 1 Washer-Thrust, A C R S 1 Cam Gear ASM (Intake) (Includes 28) S 1 Washer-Thrust, A C R 17

18 Rev A E3 Oil Pan and Lubrication Assembly Kohler SV S 1 Dipstick Blade Kit (Yellow) (Includes 2) S 2 O Ring-Dipstick S 1 Closure Plate ASM (Includes 6, 15) S 2 Plug-Hex, Countersunk (.125) S 1 Filter-Oil S 1 Gasket-Plate, Closure S 1 Oil Passage Cover Kit (Includes 8) S 1 Gasket-Passage, Oil S 1 Shaft-Gear, Governor S 1 Governor Gear ASM (Includes 11) S 1 Pin-Regulating, Governor 12 M S 6 Screw-Flange, Hex (M5X0.8X13) 13 M S 14 Screw-Flange, Hex (M8X1.25X30) S 1 Seal-Oil S 1 Connector-Hose, 90 DEG 18

19 E Rev A Head, Valve and Breather Assembly Kohler SV S 1 Valve Cover Kit (Includes 2) S 1 Gasket-Cover, Valve 3 M S 7 Screw-Flange, Hex (M6X1.0X20) S 1 Hose-Breather S 2 Pivot-Arm, Rocker (Includes 6) S 2 Screw-Set S 2 Arm-Rocker S 2 Stud-Rocker S 2 Plate-Guide, Push Rod S 2 Lock-Retainer S 2 Cap-Spring, Valve S 2 Spring-Valve S 6 Screw-Flange, Hex (M10X1.5X37) S 1 Washer-Flat (1/2) S 1 Cylinder Head ASM S 1 Valve-Exhaust S 1 Valve-Intake S 1 Cylinder Head Gasket Kit (Includes 2, 13, 14) S 2 Rod-Push 19

20 Rev A E5 Ignition and Electrical Assembly Kohler SV S 1 Screen-Grass S 1 Screw-Hex, Flange (M10X1.5X45) S 1 Washer-Flat (.38) S 1 Plate-Mounting, Fan S 1 Fan 6 X S 1 Key (.19 X.62) S 1 Flywheel S 2 Screw-Socket, Hex (M5X0.8X25) S 1 Clip-Wire, Stator S 1 Stator Kit (15 Amp) S 1 Connector (3 Contact) 12 M S 2 Screw-HHFTF (M5X0.8X20) S 1 Rectifier-Regulator S 2 Clip-Cable S 1 Module-Ignition 16 M S 2 Screw-Socket, Hex (M5X0.8X25) S 1 R F I Suppression Kit (Includes 18-20) S 1 Spark Plug (R F I) S 1 Clip-Cable S 1 Tube (R F I) S 1 Harness-Wiring (Six Pin) 20

21 E Rev A S 3 Screw-Phl HD (11-16X1/2) S 1 Guard-Fixed S 1 Blower Housing And Guard Kit (Includes 2, 3) S 4 Bolt-Shoulder (M6X1X26) S 1 Label-Round, Kohler Blower Housing Assembly Kohler SV

22 Rev A E S 1 Starter ASM S 2 Nut-Flange, Hex Serrated (10-24) S 1 Nut-Flange, Hex (1/4-20) Starter Assembly Kohler SV

23 E Rev A S 1 Gasket-Deflector, Heat S 1 Insert-Port, Intake S 1 Deflector-Heat 4 M S 1 Screw-Flange, Hex (M6X1.0X20) S 1 Carburetor ASM W/Gaskets (Includes 6, 7) S 1 Gasket-Carburetor S 1 Gasket-Base, Air Cleaner S 2 Stud-Mounting, Carburetor (M6X1.0X100) 9 M S 2 Nut-Hex, Flange (M6X1.0) 10 M S 2 Screw-HHFTF (M5X0.8X10) S 1 Bracket-Mounting, Fuel Pump S 1 Pump-Pulse, Fuel 13 M S 2 Screw-HHFTF (M6X1.0X16) S 6 Clamp-Hose S 1 Filter-Fuel S 2 Line-Fuel (24 Inch, Cut to needed Length) S 1 Line-Fuel (10 Inch) S 1 Tie X S 1 Washer-Lock, Internal Tooth (1/4) S 1 Sleeve, Fuel Line S 1 Choke Shaft Kit S 1 Float Repair Kit Fuel System Assembly Kohler SV S 1 Carburetor Repair Kit S 1 Solenoid Repair Kit S 1 Bowl Replacement Repair Kit S 1 High Altitude Kit (5, 000 Ft) S 1 High Altitude Kit (10, 000 Ft) 23

24 Rev A E S 1 Speed Control ASM (Includes 2, 3, 6-9) S 1 Screw-Thread Forming (M4X0.7X25) S 1 Spring-Control, Speed (Short) S 1 Clamp-Cable 5 M S 1 Screw-HHFTF (M5X0.8X16) 6 M S 2 Screw-Socket, 6 Lobed (Thread Forming, M6X1.0X20) S 2 Spring-Control, Speed (Short) S 2 Screw-Thread Forming (M4X0.7X25) S 1 Spring-Governor S 1 Lever-Governor S 1 Bolt-Square Neck, Round Head (1/4-20X1) 12 X S 1 Washer-Lock, Internal Tooth (1/4) S 1 Nut-Flange, Hex (1/4-20) S 1 Bushing-Linkage, Throttle S 1 Linkage-Throttle S 1 Bushing-Retaining, Linkage S 1 Spring-Linkage S 1 Linkage-Choke (Single Wire) Engine Control Assembly Kohler SV

25 E Rev A Air Intake and Filtration Assembly Kohler SV S 1 Cover-Cleaner, Air S 2 Knob-Cover S 1 Element-Cleaner, Air S 1 Air Cleaner Base Kit (Includes 5, 6) S 1 Gasket-Base, Air Cleaner 6 M S 1 Nut-Hex, Flange (M6X1.0) 25

26 Rev A E11 Exhaust Stud, Gasket and Decal Assembly Kohler SV S 2 Stud (M8X1.25X33) S 1 Gasket-Exhaust 3 M S 2 Nut-Hex, Flange (M8X1.25) S 1 Decal-Laminate, Clear S 1 Decal (19 H P) Crankcase (Sv530/540 Short Block) S 1 Gasket Set 26

27 Attachments and Accessories For TimeCutter Z4200 Riding Mower Product Name Model/Part Armrest Kit Smooth Tread Front Tire Kit Hour Meter Kit Inch Blowout Ring Kit Striping Kit Armrest Kit Inch Replacement Blade Kit Inch Recycler Kit Foot Assist Cutting Unit Lift Kit Engine Cover Kit Floor Mat Kit Rear Engine Guard Storage Cover Rear Hitch Kit Sunshade Inch and 50 Inch Twin Bagger

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