Z147 Z Master with 44 Side Discharge Mower

Transcription

1 Form No Z147 Z Master with 44 Side Discharge Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2001 All Rights Reserved

2 Contents Page Page Front Frame Assembly Piston/Crankshaft Assembly Height of Cut Assembly Kawasaki FH500V ES Main Frame Assembly Lubrication Equipment Assembly Fuel System Assembly Kawasaki FH500V ES Parking Brake System Assembly Cooling Equipment Assembly Motion Control System Assembly Kawasaki FH500V ES Hydraulic System Assembly Electric Equipment Assembly Pump, Idler and Belt Assembly Kawasaki FH500V ES Engine and Clutch Assembly Control Equipment Assembly Deck Assembly Kawasaki FH500V ES Deck Spindle Assembly Carburetor Assembly Idler, Pulley/Lift Strut, Chain Assembly Kawasaki FH500V ES Electrical System Assembly Air Filter/Muffler Assembly Kawasaki FH500V ES Electrical Schematic Fuel Tank/Fuel Valve Assembly Cylinder/Crankcase Assembly Kawasaki FH500V ES Kawasaki FH500V ES Starter/Decal Valve/Camshaft Assembly Kawasaki FH500V ES Kawasaki FH500V ES Accessories Model / Model / Recycler Kit Hitch Kit Bahaia Mulching Kit Atomic Blade ASM (Single Blade) Striping Kit Z Stand Kit High Suspension Seat Mulching Blade

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 3

4 Front Frame Assembly Caster Wheel ASM 1: Wheel & Tire ASM 1:1: Tire 1:1: Wheel 1:1: Bearing Cup 1: Spacer Bearing 1: Seal Bearing 1: Bearing Cone, Taper 1: Spacer Caster, Front 1: Screw HH 1: Nut Lock, NI Caster Seal Grease Bearing Cone, Taper Washer Bellville Nut Lock, NI Cap Grease Screw HH Washer Flat Floorpan Front 11: Pad Antiskid 11: Decal Z Master Hinge Floorpan Footrest ASM 13: Decal Service 13: Decal Missing, Cover Sheet No.:2 13: Pad Antiskid Screw CARR Nut HF Screw CARR Bracket Floorpan Nut HF Decal Safety STD Front Frame ASM 20: Decal Warning Ring Snap Washer Flat Nut HHF Washer Belleville Screw HH Front Spring ASM 31: Rod Lift, Deck 31: Swivel Deck Mount, Rear 31: Nut Hex 31: Nut Jam 31: Washer 31: Spring Compression 31: Washer Flat LH Lift Arm ASM RH Lift Arm ASM Fitting Grease 4

5 Front Frame Assembly (Continued) Plug Bearing Cup, Tapered Sheet No.:2 5

6 Sheet No.:3 Height of Cut Assembly Screw HH Ring Snap Nut HHF Nut Lock, NI Plate Lift, Deck Bushing Lever, Lift Plate Lift, Deck Pin Hair Screw HH Screw HH Bushing Lever, Lift Handle Lift Grip Lever, Lift Pin Hitch W/Lanyard Fitting Grease Pin Hair Arm Lift Spring Compression Washer Flat Arm Lift, Deck Pin Clevis Decal,Deck Height Outer Decal Deck Height, Inner Screw HH 6

7 Main Frame Assembly Bumper Catcher, Grass Control Panel ASM 2: Decal Panel, Control 2: Decal Valve, Fuel 2: Decal Protection, Ear Control Choke Bolt CARR Screw HH Washer Flat Knob Ball, Red Screw HH Bracket Nut HF Cable Throttle Nut Lock Console ASM 13: Decal Top Console Frame Seat Screw HH Nut Lock, NI Rod Retainer, Seat Seat W/Tracks 18: Cushion Bottom, Seat 18: Cushion Back, Seat 18: Cushion Armrest, RH Sheet No.:4 18: Cushion Armrest, LH 18: Spacer Track 18: Grp Track, Seat 18: Frame Seat Decal Toro R Clamp Screw Tube Manual Bumper Main Frame ASM 25: Decal Surface, Hot Nut Lock, NI Wheel & Tire ASM 28: Tire 28: Wheel Nut Lug Screw HH Decal Z Washer Flat Nut Lock, NI 7

8 : :2 2:2 Fuel System Assembly LH 2 RH Sheet No.: LH Fuel Tank ASM 1: Fitting Fuel, Bulkhead RH Fuel Tank ASM 2: Fitting Fuel, Bulkhead Washer Flat Washer Lock Screw HH Clamp Line, Fuel Grommet Line, Fuel Hose Fuel Valve Fuel Hose Fuel Tie Plastic Gas Cap ASM 20: Gasket Cap, Gas Stud Spring Tank, Fuel Nut Lock, NI 8

9 :2 Sheet No.: Parking Brake System Assembly Crank Brake, Park Pin Cotter Yoke Linkage, Brake Pin Clevis Nut HH Rod Brake Spacer Wheel Screw HH Band Brake Hub Wheel W/Studs 11: Hub Wheel 11: Stud Wheel Pin Cotter Retainer Band, Brake Spacer Screw HH Bracket Brake Pin Trunion Washer Flat Spring Brake Screw HH Handle Brake, Park Grip Lever, Brake Spacer Wheel Washer Lock Nut Square * Not illustrated :1 11: : Bearing Flange, Side Nut HHF Shaft Brake, Parking Linkage Handle, Brake Fitting Grease Washer Belleville Washer Spacer Motor Wheel 34: Nut HH 34: Key Woodruff *34: Kit Seal *34: Kit Bearing E Ring Washer Flat 13 9

10 Motion Control System Assembly Screw HH Pin Damper Washer Flat E Ring Damper Control Bearing Flange, Side LH Motion Control ASM Nut HF Washer Flat Balljoint RH Screw HH Nut HHF LH Lever ASM 15: Grip Control, Motion Nut Hex Linkage Pump/Lever Balljoint Thread, LH Screw HH Arm Control, Pump Screw Nut RH Motion Control ASM Nut Lock, NI Arm Shaft, Control Sheet No.: Washer Belleville Screw HH RH Lever ASM 28: Grip Control, Motion Screw HH Bolt Return, Neutral Spring Return, Neutral Bushing Flanged Washer Flat Nut Yoke Adjustable Pin Clevis Pin Cotter 10

11 24:1:1 24:1:2 24: :2 18: :1 22: : : :1 17: : : : :2 Hydraulic System Assembly Pump Hydraulic *1: Kit Overhaul, Seal *1: Plate Valve *1: Kit,Input Shaft 10a *1: Kit,Thrust Bearing 10a *1: Kit,Cylinder Block 10a Elbow 90 3: O Ring Clamp Hose Sheave Screw Set Key Machine Screw HH Nut HHF Elbow 90 16: O Ring Adapter,Straight 17: O Ring 17: O Ring Fitting Connector 18: O Ring 18: O Ring Hose,Front Hose,RH Rear HYD Hose ASM Adapter Straight * Not illustrated Not serviced separately 8 7 Sheet No.:8 22: O Ring Adapter,Straight 23: O Ring HYD Reservoir ASM 24:1 1 HYD Reservoir ASM 24:1: Cap,Hydraulic Reservoir 24:1: Gasket Cap 24: Decal Tank, Hydraulic Decal System, Exhaust Screw HH Nut HF HYD Hose ASM HYD Hose ASM Adapter Straight Head Filter Nut HF Filter HYD Filter HYD, Winter Screw HH Clamp Hose Hose LH Fitting Straight 40: O Ring 40: O Ring 11

12 24:1:1 24:1:2 24: :2 18: :1 22: : : :1 17: : : : :2 Hydraulic System Assembly (Continued) Washer Flat 8 7 Sheet No.:8 12

13 Pump, Idler and Belt Assembly Sheet No.: Screw HH Washer Flat Bushing Fitting Grease Nut HHF Spring Extension Screw HH Washer Swivel Washer Belleville Nut Lock, NI Washer Flat Pulley Idler Bushing Idler Belt Pump Idler Arm 15: Sleeve Bearing 13

14 Engine and Clutch Assembly Screw HH Washer Spring Clutch Stop Sheave W/Hub Key Spacer Crankshaft Screw HH Nut HF Screw HH Nut Lock, NI Strap Guard, Engine Shield Engine Strap,Eng Guard LH Exhaust Muffler Shield Heat Screw HH Adapter Valve Drain, Oil Grommet Brake Spacer Grommet Washer Screw HH Tie Plastic Bushing Mount, Seat Strap Clutch, Brake Not serviced separately Sheet No.: Screw HH Washer Flat Bracket Support, Muffler Shield,Heat Screw CARR Washer Flat Nut Lock, NI 36 1 Engine Kawasaki, Fh500v Es Washer Spring Wld,Tailpipe Clamp, Clamp, RH Exhaust Guard ASM LH Exhaust Guard ASM 14

15 7 15: :2 9 9: :10 20:3 20:7 20:4 20: :2 8 20:8 20: Deck Assembly Nut HHF Wheel Gage Spacer Wheel Screw HH Spring Torsion Screw Cap Deflector ASM 9: Decal Danger Nut Lock, NI Nut Lock, Flange Clamp Slotted LH Cover ASM 14: Decal Danger RH Cover ASM 15: Decal Danger Spacer Wheel Washer Belleville Deck Service ASM 20 1 Deck ASM 20: Decal Warning, Deflector 20: Decal Missing, Cover 20: Decal Routing, Belt 20: Decal Danger 20: Decal Torque, Blade Bolt Not serviced separately Sheet No.:12 20: Decal Wheel, Gage 20: Decal Sfs 20: Decal Danger Screw HWH Washer Swivel Plate Blowout, RH Plate Blowout, LH Screw Spacer Mounting, Deflector 15

16 4:1 4:6 4:2 4:7 4: :8 4:4 4:3 4:5 4:9 6 5 Deck Spindle Assembly Screw Blade Washer Flat Blade Spindle Housing ASM 4: Fitting Grease 4: Washer Pinion 4: Bearing 4: Spacer Bearing 4: Spacer Spindle 4: Nut Jam 4: Pulley And Hub ASM 4: Housing Spindle 4: Spindle Shaft ASM Nut Lock, NI Washer Flat Screw HH V Belt Drive Washer Lock Sheet No.:13 16

17 : : :3 17:2 17: Idler, Pulley/Lift Strut, Chain Assembly Nut Hex Washer Flat Pulley Idler Washer Belleville Screw HH Spring Extension Fitting Grease Pulley Idler, Flat Idler Arm ASM 11: Sleeve Bearing Bushing Pivot, Idler Nut Lock, NI Nut Hex Washer Lock Screw Strut ASM 17: Strut Deck 17: Nut Hex 17: Balljoint Spherical Fitting Grease Pin Strut, Deck Screw HH Screw Cap, HH Nut HF Chain Lift, Deck Plate Retainer, Bolt Sheet No.: Screw HH Bolt Eye Nut Lock, NI Washer Hardened 17

18 1 1 9: : TO CLUTCH :1 34: :2 Electrical System Assembly Wingnut Strap Holddown, Battery Bolt Holddown Cable Ground, Negative Insulator Battery Screw HH Washer Flat Nut HF Battery 230 Cca 9: Decal Battery 9: Decal Battery Cable Battery, Pos Screw HH Spring Switch, Seat Screw PPH Bracket Switch, Seat Screw HH Nut HF Washer Switch Closed, Normally Plate Tapped Fuse Type, Blade Harness Wire TO ENGINE 22 Sheet No.: Tie Plastic Insulator Solenoid Relay Wire Starter Switch Solenoid Grommet Clip Loom Switch Open, Normally Tie Plastic Meter Hour Switch Module Delay, Seat Key Switch ASM 34: Washer Lock, Internal 34: Nut HH Key Ignition Switch Delta Nut Lock Bolt CARR Tilt Switch ASM 39: Decal Switch, Mercury Washer Flat Clip Half, Loom Bolt CARR 18

19 Electrical Schematic GY BK BK DK.GN LT.BU SHOWN WITH LEVER IN NEUTRAL POSITION SHOWN WITH LEVER IN NEUTRAL POSITION DK.GN GND Y X S A B KEY SW OR T P1 C P2 C BN P1 B BK SW1 (IGNITION) X S Y I B A T Y OR OR R VIO OR R GY HOUR METER DK.BU Y K1 (KILL RELAY) BK F2 25A W W VIO OR DK.BU BK BN BU GN GY OR BLACK BROWN BLUE GREEN GREY ORANGE R T W Y PINK RED TAN VIOLET WHITE YELLOW + R R GND I + GY SHOWN IN OFF POSITION PK/BK SW3 (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED LT.BU LT.GN SW5 (NEUTRAL) P1 A DELAY MODULE SW6 (SEAT SW) F1 30A DK.GN/W OR/BK DK.GN OR/BK BK WIRE COLOR CODES VIO DK.GN/W DARK GREEN/WHITE DK.GN DARK GREEN OR/BK ORANGE/BLACK PK/BK PINK/BLACK PK LT.BU LIGHT BLUE DK.BU DARK BLUE LT.GN LIGHT GREEN BK/R BLACK/RED BATTERY GND STARTER SW2 (PTO) PTO CLUTCH SW4 (NEUTRAL) KEY SWITCH PN OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW7 (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL SHOWN WITH OPERATOR IN SEAT SPARK PLUG SPARK PLUG IGNITION MODULES MAG REG AC AC FUEL SOLINIOD FUEL OIL OIL SWITCH K2 (START RELAY) SOLINOID 19

20 Cylinder/Crankcase Assembly Kawasaki FH500V ES10 20

21 Cylinder/Crankcase Assembly Kawasaki FH500V ES Gasket Head Head Comp Cylinder No A Head Comp Cylinder No Case Rocker Gasket, Rocker Case 11060A Gasket, Breather 11060B Gasket, Crankcase Cover Cover, Breather Switch Cover Crankcase Element Breather Crankcase Comp Joint Ring Snap Pin Seal Oil 92049A Seal Oil 92049B Seal Oil 92049C Seal Oil Plug B Bolt Flanged 130A 130B Bolt Flanged 130B 130T Bolt Flanged 130C 130T Bolt Flanged G Bolt Stud D O Ring

22 Valve/Camshaft Assembly Kawasaki FH500V ES10 22

23 Valve/Camshaft Assembly Kawasaki FH500V ES Valve Intake Valve Exhaust Retainer Valve Spring Collet Arm Rocker Tappet Guide 13070A Guide Rod Push Plate 13270A Plate Sleeve Spring Engine Valve Camshaft Comp Screw Nut Ring Snap Ball Spring Bolt Washer

24 Piston/Crankshaft Assembly Kawasaki FH500V ES Piston Engine Pin Piston Ring Set Piston Crankshaft Comp Rod Assy Connecting Ring Snap G Bolt Flanged 24

25 Lubrication Equipment Assembly Kawasaki FH500V ES A Shaft, Oil Pump Plate Cap Assy Rotor Pump, Out 16154A Rotor Pump, Out Filter Oil 49065D Filter Oil Gear Spur Filler Pin Ball Spring B Bolt Flanged D O Ring 25

26 Cooling Equipment Assembly Kawasaki FH500V ES10 26 Sheet No.:

27 Cooling Equipment Assembly Kawasaki FH500V ES Screen 14037A H 1 Screen Bracket Comp Shroud Engine 49089A Shroud Engine 49089B Shroud Engine Guard Fan Housing Fan Stud Nut Spacer, 6.2x7.9x A Spacer, 6.5x7.9x B Spacer Bolt, 6x B Bolt Flanged 130A 130B Bolt Flanged 130B 130B Bolt Flanged 130C 130B Bolt Flanged 130D 130B Bolt Flanged 27

28 Electric Equipment Assembly Kawasaki FH500V ES10 28

29 Electric Equipment Assembly Kawasaki FH500V ES Connector Regulator Voltage Coil Assy Ignition Flywheel Assy Wire Lead 26011A Wire Lead 26011B Wire Lead 26011C Wire Lead Harness Coil Charging Stud Screw Plug Spark (RCJ8Y) Band Bolt, 12x Washer B Bolt Flanged B Screw Pan WP Cros A Key Woodruff

30 Control Equipment Assembly Kawasaki FH500V ES10 30

31 Control Equipment Assembly Kawasaki FH500V ES Shaft Plate Link Choke Link Spring Governor 39129A Spring Governor Arm Governor Panel Comp Control Spring Bolt, 5x Bolt, 6x Clamp B Bolt Flanged B Screw Pan B Nut Hex B Washer Plain

32 Carburetor Assembly Kawasaki FH500V ES10 32

33 Carburetor Assembly Kawasaki FH500V ES Seat Valve Gasket 11060A Gasket, Insurator 11060B Gasket, Air Filter 11060C Gasket Cap Carburetor Assy Screw Pilot Air Chamber Float Screw Throttlestop Valve Throttle, # Valve Float Float Jet Air, # A Jet Air, # Shaft Carburetor, Choke 16041A Shaft Carburetor Throttle Insulator Valve Solenoid Wire Lead Limiter Ring Nozzle Main Manifold Intake Screw 92009A Screw 92009B Screw 92009C Screw Washer 92022A Washer Collar Ring Snap Pin Jet Main Jet Pilot Spring Seal Spring Clamp Tube B Bolt Flanged G Bolt Stud B Screw Pan L400 1 Circlip Type E

34 Air Filter/Muffler Assembly Kawasaki FH500V ES Filter Assy Air Case Air Filter Element Air Filter 11013A Element Air Filter Case Assy Air Filter Bracket Gasket, Muffler Plate Nut Clamp Tube Nut B Bolt Flanged B Screw Pan WS R Nut Hex Small F Washer Spring 34

35 Fuel Tank/Fuel Valve Assembly Kawasaki FH500V ES H 1 Bracket Comp Filter Fuel Pump Fuel Clamp Tube 92191A Tube,6.35x12.7x B Tube B Bolt Flanged 35

36 Starter/Decal Kawasaki FH500V ES Starter Electric B Bolt Flanged Decal Manual Decal Brand 36

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