ZX440. TimeCutter Riding Mower. Parts Catalog. Form Number Rev B. Model No and up.

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1 Form Number Rev B TimeCutter Riding Mower ZX440 Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Front Frame Assembly Height-of-Cut Assembly Main Frame Assembly Fuel Tank and Control Assembly Parking Brake Assembly Motion Control System Assembly Hydro and Belt Drive Assembly LH Hydro Assembly No RH Hydro Assembly No Engine Assembly Electrical Assembly 44in Deck Assembly 44in Deck and Decal Assembly No in Deck Belt Drive Assembly 44in Deck Baffle Assembly Piston and Crankshaft Assembly Kawasaki FH541V-AS50 Cylinder and Crankcase Assembly Kawasaki FH541V-AS50 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kawasaki dealer Page Description Page Valve and Camshaft Assembly Kawasaki FH541V-AS Lubrication Equipment Assembly Kawasaki FH541V-AS Cooling Equipment Assembly Kawasaki FH541V-AS Electric Equipment Assembly Kawasaki FH541V-AS Control Equipment Assembly Kawasaki FH541V-AS Carburetor Assembly Kawasaki FH541V-AS Air Filter and Muffler Assembly Kawasaki FH541V-AS Fuel Tank and Valve Assembly Kawasaki FH541V-AS Starter Assembly Kawasaki FH541V-AS Label Assembly Kawasaki FH541V-AS Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

3 Rev B Front Frame Assembly Carrier Frame ASM Spanner-Wheel Nut-HF Fitting-Grease Front Wheel And Tire ASM Washer 3: Tire Cap-Hub 3: Fitting-Grease Washer-Flat 3: Stem-Valve Washer-Hardened 3: Bushing-Flange 3: Tube-Inner (W/Valve) Caster Fork ASM Screw-HH Fitting-Grease Bearing-Flanged Washer-Flat Ring-Snap Decal Screw-HF Pad-Skid, Anti Floorpan Screw-CARR Pad-Skid, Anti Nut-Lock, NI Screw-HH Washer-Belleville Nut-Lock, NI 3

4 Rev B Nut-HHF, Whiz Ring-Snap Fitting-Grease Pin-Hitch Plate-Lift Bushing-Lever, Lift Screw-HH Pin-Hair Screw-HH Screw-HH Decal-Height, Deck Plate-Deck Lift Bushing-Lever, Lift Decal-Height, Deck Nut-Lock, NI Pin-Hair Lever-Lift Grip-Lever, Lift Arm-Deck, Lift Spring-Compression Washer-Flat Arm-Lift, Deck Pin-Clevis Nut-HF 4 Height-of-Cut Assembly

5 Rev B Main Frame Assembly Console Rear Frame ASM Bracket-Pivot Rod-Support, Rear Decal-Danger Nut-Lock, NI Decal Bracket Screw-HH Cover-Conduit Screw-CARR Decal-Service Decal-Control, Motion Clamp-Hose Bolt-Shoulder Screw-HH Washer-Flat Spring-Compression Nut-HF Cap-Protector Grommet Spacer Washer-Pivot Knob Screw-HH Bushing Seat Pan ASM Seat (With Arm Rests) 16: Seat 16:2 1 Armrest Kit 16:2: LH Armrest ASM 16:2: RH Armrest ASM 16:2: Screw-HSBH Decal Bracket-RH Bracket-LH 5

6 Rev B Fuel Tank ASM 1: Bushing 1: Valve-Fuel Tank-Console Washer-Flat Washer-Lock Screw-HH Clamp Hose-Fuel Gas Cap ASM 8: Gasket-Cap, Gas Stud Spring-Tank, Fuel Nut-Lock, NI Cable-Throttle Panel-Control Screw-PPH Decal-Panel, Control Cover-Conduit Strap-Tie Fuel Tank and Control Assembly 6

7 Rev B Parking Brake Assembly Screw-HH Nut-Lock Washer-Belleville Nut-Lock, NI Handle-Brake, Park Grip-Lever, Brake Bearing-Flange, Side Washer Nut-HHF, Whiz E-Ring Brake Shaft ASM Pin-Cotter Bracket-Spring, Brake Rod-Brake, Upper Washer-Flat Shaft-Brake Clamp-Pivot, HOC Screw-HH Pin-Hair Pin-Clevis Yoke-Adjustable Nut-Hex Rod-Brake, Upper Spring Washer-Flat 7

8 Rev B 7 Motion Control System Assembly Screw-HH 23: Grip-Control, Motion Pin-Damper Arm-Shaft, Control Washer-Flat Screw-HH Ring-Retaining, EXT Washer-Belleville Damper-Control, Motion Nut-Lock, NI Bearing-Flange, Side Screw-HH Bracket-Motion Control, LH Screw-HH Bracket-Motion Control, RH Nut-Hex Nut-Lock Balljoint-RH Screw-HH Balljoint-LH Nut-HF Nut Pivot ASM Bolt-Return, Neutral Pivot Plate ASM Washer Bushing-Flanged Pin-Roll Spring-Return, Neutral Fitting-Lube, 45 DEG Washer-Flat Linkage-Lower, RH Nut-Jam Linkage-Lower, LH Yoke-Adjustable Linkage-Upper Pin-Clevis Nut-HF Pin-Cotter Nut-HHF, Whiz LH Lever ASM 22: Grip-Control, Motion RH Lever ASM 8

9 Rev B Hydro and Belt Drive Assembly Hydro-LH Decal Hydro-RH Washer-Flat Plate-Hydro, Lower Pin-Hair Nut-Lock, NI Screw-HH Screw-HH Rod-LH Washer-Flat 29 2 Wheel And Tire ASM Bushing 29: Tire Washer-Flat 29: Stem-Valve Nut-HF 29: Tube-Tire Bolt-Eye Nut-Lug Idler Arm ASM Guard-Fan, RH 11: Sleeve-Bearing Screw-HH Spacer Spring-Extension Bushing-Idler Pulley-Idler Rod-RH Fitting-Grease Screw-HH Pulley-Idler Belt-V Nut-HF Guard-Fan, LH Washer-Belleville 9

10 Rev B A1 LH Hydro Assembly No Main Housing Kit Nut Housing-Lower Stud Center Section Kit Puck-Friction Seal-Lip Plate-Bypass Spacer Actuator-Bypass Ring-Wire, Retaining Seal-Lip Ring-Retaining Arm-Bypass Bearing-Shaft, Ball Ring-Retaining Swashplate-Variable Pin Bearing-Thrust Bolt Shaft-Input Filter ASM Cover-Back O-Ring Spring-Block Nut-Lock Cylinder Block ASM Screw Washer-Pivot Gear-Bevel, 14T Cylinder Block ASM Gear-Bevel, 19T Washer-Block, Thrust Gear-Bevel, 53T Bearing-Thrust Shaft-Motor Bearing-Ball Shaft-Brake Ring-Retaining Shaft-Axle Guide-Slot Seal-Lip Trunnion ASM Plug-Side Seal Seal-Lip Ring-Axle, Retaining Arm-Control Ring-Retaining 10

11 A Rev B LH Hydro Assembly No (continued) Bearing-Ball Screw-HHF Bearing-Ball Ring-Retaining Seal Seal Kit Ring-Retaining Fan Ring-Retaining, Axle Fan Pulley Kit RH Brake Arm ASM Washer Disc-Brake Washer Spring-Helical Cover-Brake, Plastic Ball-1/4In Magnet-Ring Plate-Relief Hose Bolt-Tapping, Self Pinch-Clamp, Single Ear Spacer Spacer O-Ring Gerotor ASM Cover-Gerotor Screw-HSH Spring-Arm, Brake Fitting-90 DEG Sealant Hub ASM Nut Cap Vent ASM Pulley 11

12 Rev B A2 RH Hydro Assembly No Main Housing Kit Nut Housing-Lower Stud Center Section Kit Puck-Friction Seal-Lip Plate-Bypass Spacer Actuator-Bypass Ring-Wire, Retaining Seal-Lip Ring-Retaining Arm-Bypass Bearing-Shaft, Ball Ring-Retaining Swashplate-Variable Pin Bearing-Thrust Bolt Shaft-Input Filter ASM Cover-Back O-Ring Spring-Block Nut-Lock Cylinder Block ASM Screw Washer-Pivot Gear-Bevel, 14T Cylinder Block ASM Gear-Bevel, 19T Washer-Block, Thrust Gear-Bevel, 53T Bearing-Thrust Shaft-Motor Bearing-Ball Shaft-Brake Ring-Retaining Shaft-Axle Guide-Slot Seal-Lip Trunnion ASM Plug-Side Seal Seal-Lip Ring-Axle, Retaining Arm-Control Ring-Retaining 12

13 A Rev B RH Hydro Assembly No (continued) Bearing-Ball Screw-HHF Bearing-Ball Ring-Retaining Seal Seal Kit Ring-Retaining Fan Ring-Retaining, Axle Fan Pulley Kit LH Brake Arm ASM Washer Disc-Brake Washer Spring-Helical Cover-Brake, Plastic Ball-1/4In Magnet-Ring Plate-Relief Hose Bolt-Tapping, Self Pinch-Clamp, Single Ear Spacer Spacer O-Ring Gerotor ASM Cover-Gerotor Screw-HSH Spring-Arm, Brake Fitting-90 DEG Sealant Hub ASM Nut Cap Vent ASM Pulley 13

14 Rev B 9 Engine Assembly Screw-HH Washer Clutch-PTO, Electric Pump Drive Pulley ASM Key Screw-HH Spacer-Steel 10 1 Engine-Kawasaki, FH541V-As50 10: Muffler 10: Clamp-Muffler Screw-HH Screw-HH Stop-Clutch Bumper Nut-HF Nut-HF Washer-Flat Guard-Muffler Tube-Drain, Oil Decal Screw-HH 14

15 Rev B Electrical Assembly Battery-Dry Boot-Insulator, Terminal Key Switch ASM Holddown-Battery 2: Washer-Tooth Plug-Hole 2: Nut-HH Key-Ignition Switch-PTO Switch-Interlock Switch-Pole, Single Switch-Bail Solenoid Wire ASM Cable-Battery, Red Cable Plate-Tapped Screw-PPHTF Nut-Keps Washer-Flat Screw-Taptite Screw-HH Nut-HF Relay Screw-HHF Harness-Wire Boot-Terminal 15

16 Rev B 11 44in Deck Assembly Spacer Pin-Clevis Roller-Scalp, Anti Nut-Jam Roller Rod-Trunion Shaft-Roller Link-HOC, Adjusting Bracket-Pivot Washer-Flat Deflector ASM Nut-Lock, NI 6: Decal-Danger O-Ring 6: Decal-Danger Washer-Flat Spring Fitting-Washout Nut-Lock, NI Screw-CARR Screw-HH Pin-Cotter Washer-Belleville Inch Deck ASM Nut-HHF, Whiz Nut-Lock Screw-CARR Cover-Belt, LH Cover-Belt, RH Screw-HHF Screw-HH Nut-Lock, NI Pin-Cotter Washer Washer-Flat Pin-Hair Clevis 16

17 A Rev B 44in Deck and Decal Assembly No Decal-Routing, Belt Decal-Anti Scalp Decal-Danger Decal-Danger Decal-Danger 17

18 Rev B 12 44in Deck Belt Drive Assembly 1 3 Spindle ASM 26: Sleeve-Bearing 1: Housing-Spindle Pulley-Idler, Flat 1: Bearing-Ball Screw-HH 1: Spacer-Bearing Plate-Bolt, Retainer Spacer Fitting-Grease Shield-Bearing Screw-Blade Shaft Blade-Recycler Pulley ASM Screw-Taptite Washer-Belleville Nut-Hex Belt V Pulley-Idler Washer-Flat Washer-Belleville Screw-HH Nut-Lock, NI Nut-Hex Bolt-Eye Spring-Extension Washer-Hardened Bushing-Pivot, Idler Idler Arm ASM 18

19 Rev B Baffle-LH Baffle-RH Plate-Kicker Spacer Screw-HH Knob Nut-Keps Washer-Belleville Screw-CARR Nut-Lock, NI 44in Deck Baffle Assembly 19

20 Rev B Piston and Crankshaft Assembly Kawasaki FH541V-AS50 E2 20

21 Piston and Crankshaft Assembly Kawasaki FH541V-AS Piston-Engine Pin-Piston Ring Set-Piston Crankshaft Connecting Rod ASM Ring-Snap Bolt (6X35) 21

22 Rev B E Gasket-Head Head-Cylinder, No A Head-Cylinder, No Case-Rocker Gasket-Case, Rocker 11060A Gasket-Cover, Crankcase Gasket-Breather Plate Cover Cover-Crankcase Element-Breather Crankcase Ring-Snap Pin Seal-Oil, R V C2 (6X11X10.2) 92049A Seal-Oil, S O (8X14X5 H S) 92049B Seal-Oil, Sd (35X48X8 R Hs) 92049C Seal-Oil, S D (35X62X8 L H S) Plug B Bolt-Flanged (6X12) 130A 130B Bolt-Flanged (6X40) 130B 130T Bolt-Flanged (8X50) 130C 130T Bolt-Flanged (8X75) G Bolt-Stud (8X18) 22 Cylinder and Crankcase Assembly Kawasaki FH541V-AS50

23 E Rev B Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Guide 13070A Guide Rod-Push Plate 13271A Plate-Governor Sleeve 42036A Sleeve Spring-Valve, Engine Camshaft Screw Nut Ring-Snap Ball Spring Bolt Washer Valve and Camshaft Assembly Kawasaki FH541V-AS50 23

24 Rev B Lubrication Equipment Assembly Kawasaki FH541V-AS50 E4 24

25 Lubrication Equipment Assembly Kawasaki FH541V-AS Shaft Plate Cap ASM Rotor-Pump (In) 16154A Rotor-Pump (Out) Filter-Oil 49065A Filter-Oil Valve ASM Gear-Spur Joint Filler Pin O-Ring (6Mm) Plug 92066A Plug Ball Spring Nut B Bolt-Flanged (6X12) D O-Ring (16Mm) 25

26 Rev B E Plate Screen 9H Bracket Shroud-Engine 49089A Shroud-Engine 49089B Shroud-Engine Guard Fan Housing-Fan Stud Spacer Bolt 92153A Bolt Nut B Bolt-Flanged (6X12) 130A 130B Bolt-Flanged (6X16) 130B 130B Bolt-Flanged (6X25) 130C 130B Bolt-Flanged (8X16) B Bolt-Flanged B Nut-Hex (6Mm) Cooling Equipment Assembly Kawasaki FH541V-AS50 26

27 E Rev B Regulator-Voltage Ignition Coil ASM Flywheel ASM Harness Harness 26031A Harness Coil-Charging 59031A Coil-Charging Stud Screw Plug Plug-Spark (R C J 8 Y, Solid) Band Bolt (12X30) Washer B Bolt-Flanged (6X20) B Screw-Pan (5X20) B Nut-Hex (6Mm) A Key-Woodruff Electric Equipment Assembly Kawasaki FH541V-AS50 27

28 Rev B E Shaft Plate Link-Choke Link Spring-Governor Arm-Governor Panel-Control Screw (4X35) Spring 92145A Spring 92145B Spring Bolt (5X18) Bolt (6X35) Clamp B Bolt-Flanged (6X12) B Screw-Pan (4X8) B Nut-Hex (6Mm) B Washer-Plain (6Mm) Control Equipment Assembly Kawasaki FH541V-AS50 28

29 E Rev B Carburetor Assembly Kawasaki FH541V-AS Gasket-Insulator 92063B Jet-Main (No. 096, 6560 Ft) 11061A Gasket-Chamber Spring 11061B Gasket-Screw Seal 11061C Gasket-Cleaner, Air 92093A Seal 11061D Gasket Spring Shaft B Bolt-Flanged (6X35) Carburetor ASM G Bolt-Stud Screw-Air, Pilot B Screw-Pan (5X10) Chamber-Float Valve-Throttle Valve-Float Float Shaft-Choke, Carburetor 16041A Shaft-Throttle, Carburetor Insulator Choke Valve ASM Solenoid Limiter Nozzle-Main Manifold-Intake Screw 92009A Screw Jet-Main (No. 100) 92063A Jet-Main (No. 098, 3280 Ft) 29

30 Rev B E9 Air Filter and Muffler Assembly Kawasaki FH541V-AS Air Filter ASM R Nut-Hex, Small (8Mm) Element-Filter, Air F Washer-Spring (8Mm) 11013A Element-Filter, Air Air Filter Case ASM 11038A Air Filter Case ASM Bracket Bracket 9H Gasket-Muffler Plate Pipe-Exhaust Hook Muffler Joint Nut Band Clamp Tube Nut B Bolt-Flanged (6X12) 130A 130B Bolt-Flanged (8X16) B Screw-Pan B Screw (4X16) B Nut-Hex (4Mm) 30

31 E Rev B Bracket 9H Filter-Fuel Pump-Fuel Clamp Tube 92191A Tube (6.35X12.7X160) 92191B Tube B Bolt-Flanged (6X20) Fuel Tank and Valve Assembly Kawasaki FH541V-AS50 31

32 Rev B Starter Assembly Kawasaki FH541V-AS50 E11 32

33 Gear ASM Brush Armature Starter-Electric Bracket ASM Bolt B Bolt-Flanged (8X16) Starter Assembly Kawasaki FH541V-AS50 33

34 Rev B E Label-Manual Label-Warning Label Assembly Kawasaki FH541V-AS50 34

35 Attachments and Accessories For TimeCutter ZX440 Riding Mower Product Name Model/Part Light Kit Smooth Caster Wheel Kit Tire Chains French Decal Kit Armrest Kit Inch Vac Bagger Inch Snow Blade Inch Recycler Kit

36

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